Table of Contents
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INTRODUCTION ............................................... 2
Contact Info.................................................... 2
Manual Accuracy ........................................... 2
Identification ................................................... 3
Controls & Components ................................. 4
Machine Data Sheet ...................................... 6
SECTION 1: SAFETY ....................................... 9
Safety Instructions for Machinery .................. 9
Additional Safety for Mill/Drills ..................... 11
SECTION 2: POWER SUPPLY ...................... 12
SECTION 3: SETUP ....................................... 14
Needed for Setup ......................................... 14
Unpacking .................................................... 14
Inventory ...................................................... 15
Cleanup ........................................................ 16
Site Considerations ...................................... 17
Lifting & Placing ........................................... 18
Anchoring to Floor ....................................... 18
Assembly ..................................................... 19
Power Connection........................................ 19
Test Run ...................................................... 20
Spindle Bearing Break-In ............................. 23
SECTION 4: OPERATIONS ........................... 24
Operation Overview ..................................... 24
Using Spindle Downfeed ............................. 25
Controlling Table Travel ............................... 27
Adjusting Headstock .................................... 28
Joining New Drill Chuck & Arbor ................. 29
Removing/Installing Tooling ......................... 29
Setting Spindle Speed ................................. 31
SECTION 5: ACCESSORIES ......................... 33
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SECTION 6: MAINTENANCE ......................... 36
Schedule ...................................................... 36
Cleaning and Protecting .............................. 36
Lubrication ................................................... 37
Replacing Spindle Depth DRO Battery ........ 38
SECTION 7: SERVICE ................................... 39
Troubleshooting ........................................... 39
Adjusting Gibs .............................................. 43
Adjusting Leadscrew Backlash .................... 44
Replacing Brushes ....................................... 45
SECTION 8: WIRING ...................................... 47
Wiring Safety Instructions ............................ 47
Main Wiring Overview .................................. 48
Control Panel Wiring .................................... 49
Column Wiring ............................................. 50
Z-Axis Motor & Limit Switch Wiring ............. 51
3-Axis DRO & Sensors Wiring ..................... 52
& LED Worklight Wiring ............................... 53
Power Feed Wiring Overview ...................... 54
Power Feed Wiring ...................................... 55
SECTION 9: PARTS ....................................... 56
Headstock .................................................... 56
Column ......................................................... 58
Cabinet & Controls ....................................... 60
Table ............................................................ 61
Stand & Accessories .................................... 63
Labels & Cosmetics ..................................... 64
WARRANTY & RETURNS ............................. 65
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Table of Contents
