Brine Option (Option 5B & Option 6B); Frost Protection - Carrier AquaSnap Touch Pilot Junior Series Installation, Operation And Maintenance Instructions

Reversible air-to-water heat pumps
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19 - BRINE OPTION (OPTION 5B & OPTION 6B)
This option allows production of brine down to 0°C (option 5B) /   
-15°C (option 6B). The unit is equipped with suction pipe insulation 
(option 6B only) and a fan frequency converter.
The operating range is a function of the suction pressure, which 
in turn is a function of:
- the brine type,
- the brine concentration, 
- the flow rate, 
- the brine temperature,  
- the condensing pressure (ambient temperature).
Example: For operation with ethylene glycol at 45% and a brine 
temperature of -15°C (entering temperature -10°C), the maximum 
outside operating temperature will be around 33°C.
Operating range with 45% ethylene glycol
55
45
35
25
15
5
-5
-15
-25
-20
-15
Evaporator leaving water temperature, °C
  Option 5B
  Option 6B

19.1 - Frost protection

The evaporator low pressure and frost protection depends on the 
amount of antifreeze added to the water circuit. The evaporator 
approach (LWT - SST) as well as frost protection are based on 
this amount).
It is therefore essential to control the amount of antifreeze in the 
water loop at the first start-up (circulate for 30 minutes to ensure 
good homogeneity of the mixture before taking the sample). Refer 
to the manufacturer's data to define the frost protection, based on 
the concentration rate measured.
The frost protection temperature must be used in the unit software 
parameters.
This value will allow the definition of the following limits:  
1.  Evaporator frost protection
2.   Low pressure protection
It is recommended that the commissioning of a brine system is 
done by Carrier.
For information: The protection values given by our supplier, based 
on the antifreeze solutions used in the Carrier Montluel laboratory, 
are as follows: (these values can change for different suppliers).
52
-10
-5
0
5
10
% by weight,
Freeze point, °C
glycol
ethylene glycol
10
15
20
25
30
35
40
45
Based on the table above, if the ethylene glycol concentration by 
weight in the water loop is 35% the value of -19.1°C must be used 
in the software.
It is essential to carry out an annual check (minimum) of the amount 
of  glycol,  and  adjust  the  frost  protection  value  in  the  software 
based on the rate measured. This procedure must be systematic, 
if water or antifreeze solution is added.
The curve below shows the minimum frost protection temperature 
that must be observed, based on the leaving water temperature. 
Minimum frost protection temperature
0
-5
-10
-15
-20
-25
-30
-16
-14
-12
-10
Evaporator leaving water temperature, °C
NOTES:
• For unit frost protection at low air temperature, the brine
percentage must be evaluated.
• The maximum glycol rate for units with hydraulic kit
(options 116) is 45%.
• The temperature of -15°C brine can only be obtained
with ethylene glycol at 45%.
• The maximum recommended temperature difference is
5 K.
IMPORTANT: For glycol concentrations below 20% a corrosion
inhibitor suitable for the application must be used to avoid
corrosion due to the agressive nature of brine.
The presence of glycol reduces the life of the pump fittings.
It is recommended to change the fittings or the pump:
• every 40 000 hours for applications with water,
• every 15 000 hours for applications with glycol
concentrations above 30%.
To facilitate maintenance operations, it is recommended to
install shut-off valves upstream and downstream of the unit.
Freeze point, °C
propylene glycol
-3.8
-2.6
-6.1
-4.3
-8.8
-6.6
-11.8
-9.6
-15.2
-13
-19.1
-16.7
-23.6
-20.7
-29
-25.3
-8
-6
-4
-2
0

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