Engine Assembly; Installing The Crankshaft; Installing The Transmission Shafts; Installing The Shift Lorks - KTM 450 EXC EU 2013 Repair Manual

18 ENGINE
18.5 E!IIinB assambly
18.5.1 Installinll the crankshaft
18.5.2 Installing the transmission shafts
18.5.3 Installina: the shift forks
304666-10
- Tighten the right section of the engine case in the engine assembly stand.
- Heat the crankshaft bearing.
Guideline
180°C (176
OF)
• Info
I
Do not damage the seal ring.
- Mount the special tool on the clutch end of the crankshaft.
I
Mounting sleeve (78029005000) ( .. p. 301)
- Push the crankshaft all the way into the bearing seat of the right section of the
engine case.
- Remove the special tool.
- Lubricate all bearings.
- Slide both transmission shafts into the bearing seats.
• Info
I
Make sure not to misplace the washers.
- Mount lock ring
- Thoroughly oil all parts.
- Shift fork has a smaller inside diameter; mount this in the shift groove of the
main shaft.
- Mount shift fork in the lower shift groove of the countershaft.
- Mount shift fork in the upper shift groove of the countershaft.
- Slide on shift rollers
• Info
I
Fix the shift rollers to the shift forks with grease.
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