Replacing The Pilot Bushing - KTM 450 EXC EU 2013 Repair Manual

9 SHOCK ABSORBER, SWINGARM
70
- Remove seal ri ng
- Remove washer from seal ring
20078&-10
- Remove washer .
- Remove O-ri ng
- Remove dust boot
9.16 Raplaclnllba pliDl busblnl
Preparatory work
- Remove the spring.
( r
p. 66)
- Disassemble the damper.
(r
p. 67)
- Disassemble the piston rod. (r p. 68)
- Disassemble the seal ring retainer.
(r
p. 69)
Main work
- Press pilot bushing out of seal ring retainer using the special tool.
I
Press drift (Tl504)
(r
p. 307)
- Slide the new pilot bushing onto the special tool.
I
Press drift (Tl504)
(r
p. 307)
- Position the pilot bushing in the seal ring retainer using the special tool.
I
Press drift (Tl504)
(r
p. 307)
- Support seal ring retainer with the sleeve of the special tool. Press the pilot
bushing all the way in.
I
Assembly tool (Tl50S)
(r
p. 307)
- Lubricate the special tool.
Shock absorber oil (SAE 2.5) (50180342S1)
( r
p. 291)
Calibration pin (Tl205)
(r
p. 303)
- Support seal ring retainer with the sleeve of the special tool.
I
Assembly tool (Tl50S)
(r
p. 307)
- Press the special tool through the new pilot bushing.
200798-10
I
Calibration pin (Tl205)
(r
p. 303)
, / The pilot bushing is to be calibrated.
Finishing work
- Assemble the seal ring retainer. (r p. 74)