KTM 450 EXC EU 2013 Repair Manual page 5

TABLE OF CONTENTS
5
20 WATER PUMP, COOLING SYSTEM ............................ 201 29.8 Page 8 of 8 (EXC EU, EXC SIX DAYS) ............. 242
20.1 Cooling system ............................................. 201 29.9 Page 1 of 8 (EXC AUS) .................................. 244
20.2 Checking the antifreeze and coolant level ........ 201 29.10 Page 2 of 8 (EXC AUS) .................................. 246
20.3 Checking the coolant level ............................. 202 29.11 Page 3 of 8 (EXC AUS) .................................. 248
20.4 Draining the coolanl.. .................................... 202
29.12 Page 4 of 8 (EXC AUS) .................................. 250
20.5 Refilling coolant ........................................... 203
29.13 Page 5 of 8 (EXC AUS) .................................. 252
21 LUBRICATION SySTEM ............................................ 204 29.14 Page 6 of 8 (EXC AUS) .................................. 254
21.1 Oil circui!.. ................................................... 204 29.15 Page 7 of 8 (EXC AUS) .................................. 256
21.2 Checking the engine oil level .......................... 204 29.16 Page 8 of 8 (EXC AUS) .................................. 258
21.3 Changing the engine oil and oil filter, 29.17 Page 1 of 8 (EXC USA) .................................. 260
cleaning the oil screens ................................. 204
29.18 Page 2 of 8 (EXC USA) .................................. 262
21.4 Adding engine oil .......................................... 207
29.19 page 3 of 8 (EXC USA) .................................. 264
21.5 Checking the engine oil pressure .................... 208
29.20 Page 4 of 8 (EXC USA) .................................. 266
22 IGNITION SySTEM ................................................... 209
29.21 Page 5 of 8 (EXC USA) .................................. 268
22.1 Ignition coil - checking the secondary
29.22 Page 6 of 8 (EXC USA) .................................. 270
winding ........................................................ 209
29.23 Page 7 of 8 (EXC USA) .................................. 272
22.2 Checking the spark plug connector ................. 209
29.24 Page 8 of 8 (EXC USA) .................................. 274
22.3 Alternator - checking the stator winding .......... 209
29.25 Page 1 of 7 (all XC-W models) ........................ 276
22.4 Removing the stator ...................................... 210
29.26 Page 2 of 7 (all XC-W models) ........................ 278
22.5 Installing the stator ....................................... 210
29.27 page 3 of 7 (all XC-W models) ........................ 280
23 ELECTRIC STARTER ................................................ 211
29.28 Page 4 of 7 (all XC-W models) ........................ 282
23.1 Checking the starter motor ............................. 211
29.29 Page 5 of 7 (all XC-W models) ........................ 284
24 THROTILE VALVE BODy .......................................... 212
29.30 Page 6 of 7 (all XC-W models)...... ...... ............ 286
24.1 Adjusting the idle speed ................................ 212
29.31 Page 7 of 7 (all XC-W models)...... ...... ............ 288
24.2 Throttle position sensor circuit A - checking
30 SUBSTANCES ......................................................... 290
the basic settings .......................................... 212
31 AUXILIARY SUBSTANCES ........................................ 292
24.3 Throttle position sensor - adjusting the basic
settings ........................................................ 212
25 TECHNICAL DATA .................................................... 214
25.1 Engine ......................................................... 214
32 SPECIAL TOOLS ...................................................... 294
33 STANDARDS ........................................................... 308
INDEX ............................................................................ 309
25.2 Engine tolerance, wear limits ......................... 214
25.3 Engine tightening torques .............................. 215
25.4 Capacities .................................................... 217
25.4.1 Engine oil ................................................ 217
25.4.2 Coolant .................................................... 217
25.4.3 Fuel ........................................................ 217
25.5 Chassis ........................................................ 217
25.6 Electrical system ........................................... 218
25.7 Tires ............................................................ 218
25.8 Fork ............................................................. 219
25.8.1 EXC EUiAUS/USA, XC-W ........................... 219
25.8.2 EXC SIX DAyS .......................................... 219
25.9 Shock absorber ............................................. 220
25.10 Chassis tightening torques ............................. 220
26 CLEANING, CARE .................................................... 222
26.1 Cleaning the motorcycle ................................ 222
26.2 Checks and maintenance steps for winter
operation ...................................................... 223
27 STORAGE ................................................................ 224
27.1 Storage ............ ...... .............. ...... ........ .......... 224
27.2 Preparing for use after storage ........................ 224
28 SERVICE SCHEDULE ............................................... 225
28.1 Service schedule ........................................... 225
28.2 Service work (as additional order) ................... 226
29 WIRING DIAGRAM ................................................... 228
29.1 Page 1 of 8 (EXC EU, EXC SIX DAyS) ............. 228
29.2 Page 2 of 8 (EXC EU, EXC SIX DAYS) ............. 230
29.3 page 3 of 8 (EXC EU, EXC SIX DAYS) ............. 232
29.4 Page 4 of 8 (EXC EU, EXC SIX DAYS) ............. 234
29.5 Page 5 of 8 (EXC EU, EXC SIX DAYS) ............. 236
29.6
Page 6 of 8 (EXC EU, EXC SIX DAYS) ............. 238
29.7
Page 7 of 8 (EXC EU, EXC SIX DAYS) ............. 240