Primary Drive Gear Disassembly/Assembly; Primary Drive Gear Inspection; Primary Drive Gear Installation - Honda CRF1000 Shop Manual

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CLUTCH/GEARSHIFT LINKAGE (CRF1000/A)
Remove the timing sprocket [1].
Remove the primary drive gear and sub-gear [2].
Remove the 6 mm bolt [3].
DISASSEMBLY/ASSEMBLY
Remove the primary drive sub-gear [1] and springs [2].
Installation is in the reverse order of removal.
• Apply molybdenum oil solution to the sliding
surfaces of the primary drive gear and sub-gear.
• Install the sub-gear onto the primary drive gear [3] in
the position as shown.
• Make sure that the index line on the primary drive
sub-gear aligns with the wide tooth of the primary
drive gear.
INSPECTION
Inspect the following parts for scratch, damage,
abnormal wear and deformation. Replace if necessary.
– Primary drive gear
– Primary drive sub-gear
– Springs
INSTALLATION
Install the primary drive gear and sub-gear [1] by
aligning index line on the sub-gear with the wide tooth
of the crankshaft.
Line up the primary drive gear and sub gear teeth and
hold the primary drive gear and sub-gear with a 6 mm
bolt [2] (page 12-15).
12-16
[3]
[2]
[1]
[2]
[2]
[1]
[3]
Align
[1]