Rear Master Cylinder Inspection; Front Brake Caliper Removal/Installation - Honda CRF1000 Shop Manual

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HYDRAULIC BRAKE
INSPECTION
Check the following parts for scoring, scratches,
deterioration, or damage.
– Master cylinder
– Master piston
– Piston cups
– Spring
– Boot
Measure the parts according to HYDRAULIC BRAKE
SPECIFICATIONS (page 1-10).
Replace any part if it is out of service limit.
FRONT BRAKE CALIPER
REMOVAL/INSTALLATION
Drain the brake fluid from the front brake line hydraulic
system (page 19-6).
Remove the oil bolt [1] and sealing washers [2] and
Avoid spilling fluid
disconnect the brake hose [3].
on painted, plastic,
or rubber parts.
Remove the bolts [4] and front brake caliper [5].
Place a shop towel
Install the brake caliper onto the fork.
over these parts
Install and tighten new brake caliper mounting bolts to
whenever the
the specified torque.
system is serviced.
TORQUE: 45 N·m (4.6 kgf·m, 33 lbf·ft)
Install the brake hose to the caliper body with new
sealing washers and oil bolt.
Push the hose eyelet against the stopper on the caliper
body, then tighten the oil bolt to the specified torque.
TORQUE: 34 N·m (3.5 kgf·m, 25 lbf·ft)
Fill and bleed the brake fluid to the front brake line
hydraulic system (page 19-7).
19-18
[4]
Right side shown:
[3]
[1]
[2]
[5]
[4]

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