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Trane TR200 Instruction Manual

Trane TR200 Instruction Manual

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Instruction Manual
TR200
BAS-SVX19C-EN
BAS-SVX19C-EN
March 2010

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Summary of Contents for Trane TR200

  • Page 1 Instruction Manual TR200 BAS-SVX19C-EN BAS-SVX19C-EN March 2010...

  • Page 2: Table Of Contents

    Table of Contents Safety High Voltage Warning Before Commencing Repair Work Special Conditions IT Mains Introduction Mechanical Installation Before Starting How to Install Mechanical Dimensions Electrical Installation Fuse Selection for Drives with Internal Drive Fusing Fuse Replacement Table How to Connect Electrical Installation and Control Cables Mains Wiring Overview 4-11...

  • Page 3: Table Of Contents

    Quick Menu Mode Function Set-ups 6-12 Parameter Lists TR200 6-62 Default settings 6-62 0-** Operation and Display 6-63 1-** Load / Motor 6-66 2-** Brakes 6-68 3-** Reference / Ramps 6-69 4-** Limits / Warnings 6-71 5-** Digital In / Out...
  • Page 4 Acoustic Noise or Vibration 7-15 Specifications General Specifications Special Conditions 8-11 Index BAS-SVX19C-EN...
  • Page 5 BAS-SVX19C-EN...

  • Page 6: Safety

    Safety Warnings, Cautions and Notices Note that warnings, cautions and notices appear at appropriate intervals throughout this manual. Warnings are provide to alert installing contractors to potential hazards that could result in personal injury or death. Cautions are designed to alert personnel to hazardous situations that could result in personal injury, while notices indicate a situation that could result in equipment or property-damage-only accidents.

  • Page 7: High Voltage Warning

    Safety High Voltage Warning The voltage of the frequency converter is dangerous whenever it is connected to mains. Incorrect installation of the motor or frequency converter could result indeath, serious injury or damage to the equipment. Consequently, it is essential to comply with the instructions in this manual as well as local and national rules and safety regulations. Safety Note WARNING Failure to follow instructions below could result in death or serious injury.
  • Page 8 Installation at high altitudes 380 - 500 V, enclosure A, B and C: At altitudes above 2 km (6,561 ft), please contact Trane regarding PELV/Class II. 380 - 500 V, enclosure D, E and F: At altitudes above 3 km (9,842 ft), please contact Trane regarding PELV/Class II.

  • Page 9: Before Commencing Repair Work

    • Marine applications with more severe environmental conditions. Other applications might also affect the electrical ratings. Consult the relevant sections in this manual and in the TR200 Design Guide for information about the electrical ratings. Installation requirements: The overall electrical safety of the frequency converter requires special installation considerations regarding: •...
  • Page 10 Safety Par. 14-50 RFI Filter can be used to disconnect the internal RFI capacitors from the RFI filter to ground. BAS-SVX19C-EN...
  • Page 11 Safety Software Version and Approvals: TR200 TR200 Software version:3.1x This manual can be used with all TR200 frequency converters with software version 3.1x The software version number can be seen from par. 15-43 Software Version. Disposal Instruction Equipment containing electrical components must not be disposed of together with domestic waste.

  • Page 12: Introduction

    Programming Guide provides information on how to program and includes complete parameter descrip- tions. x = Revision number yy = Language code Trane technical literature is available in print from your local Trane Sales Office or online at: www.trane.com/vfd BAS-SVX19C-EN...
  • Page 13 Introduction Abbreviations and Standards Abbreviations: Terms: SI-units: I-P units: Acceleration ft/s American wire gauge Auto Tune Automatic Motor Tuning °C Celsius Current Current limit Mains supply with star point in trans- IT mains former floating to ground. Joule Energy J = N∙m ft-lb, Btu °F Fahrenheit...
  • Page 14 See below for details of how to read the Type code string (T/C). Figure 2. 1: This example shows an identification la- bel. Please have T/C (type code) number and serial number ready before contacting Trane. BAS-SVX19C-EN...
  • Page 15 Introduction Type Code String low and medium power TR 2 0 Description Possible choice Product group & FC Series TR-200 Power rating 8-10 1.1- 1200 kW (P1K1 - P1M2) Number of phases Three phases (T) T 2: 200-240 VAC Mains voltage 11-12 T 4: 380-480 VAC E20: IP20...

  • Page 16: Mechanical Installation

    Mechanical Installation Before Starting Checklist When unpacking the frequency converter, ensure that the unit is undamaged and complete. Use the following table to identify the packaging: B1/B3 B2/B4 C1/C3 C2*/C4 Enclosure type: (IP 20-21) (IP 20-21) (IP 55-66) (IP 55-66) 20-21-55-6 20-21-55-6 20-21-55-6...

  • Page 17: How To Install

    Mechanical Installation How to Install Mechanical Front Views IP20/21* IP20/21* IP55/66 IP55/66 IP21/55/66 IP21/55/66 Top and bottom mounting holes. 130BA768.10 IP20/21* IP20/21* IP21/55/66 IP21/55/66 IP20/21* IP20/21* Top and bottom mounting holes. (B4+C3+C4 only) Accessory bags containing necessary brackets, screws and connectors are included with the drives upon delivery.
  • Page 18 Mechanical Installation BAS-SVX19C-EN...
  • Page 19 Mechanical Installation BAS-SVX19C-EN...
  • Page 20 Mechanical Installation Mechanical Mounting All IP20 enclosure sizes as well as IP21/ IP55 enclosure sizes except A2 and A3 allow side-by-side installation. If the IP 21 Enclosure kit (130B1122 or 130B1123) is used on enclosure A2 or A3, there must be a clearance between the drives of min.
  • Page 21 Mechanical Installation Mounting frame sizes A4, A5, B1, B2, B3, B4, C1, C2, C3 and C4 on a non-solid back wall, the frequency converter must be provided with a backplate A due to insufficient cooling air over the heat sink. With heavier drives (B4, C3, C4) use a lift.

  • Page 22: Electrical Installation

    Electrical Installation Fuse Selection for Drives with Internal Drive Fusing For drives ordered with internal drive fusing The illustrations below show where input mains power, output motor power, and relays are located for drives with internal fusing. Replacement fuse ratings for internal fuses are also provided. Relay terminals Motor power terminals Input power terminals...
  • Page 23 Electrical Installation For B1 and B2 frame sizes, motor and relay connections are located under the drive fuse block. To access these connectors, loosen 3 T-20 screws and move fuse block out of the way. The fuse block does not need to be disassembled Loosen screws Drive fuses...
  • Page 24 Electrical Installation Relay terminals Drive fuses Motor power terminals Input power terminals Figure 4. 5: C1 Relay terminals Drive fuses Motor power terminals Input power terminals Figure 4. 6: C2 BAS-SVX19C-EN...

  • Page 25: Fuse Replacement Table

    How to Connect Cables General High Power Operating Instruc- For the TR200 High Power series mains and motor connections, please see TR200 tions Cables General All cabling must comply with national and local regulations on cable cross-sections and ambient temperature. Copper (60/75 °C) conductors are recommended.
  • Page 26 1) For different cable dimensions x/y, where x ≤ 95 mm and y ≥ 95 mm 2) Cable dimensions above 18.5 kW ≥ 35 mm and below 22 kW ≤ 10 mm 3) For data on the F frame sizes consult TR200 High Power Operating Instructions. BAS-SVX19C-EN...

  • Page 27: Electrical Installation And Control Cables

    Electrical Installation Electrical Installation and Control Cables Figure 4. 7: Diagram showing all electrical terminals. Terminal number Terminal description Parameter number Factory default 1+2+3 Terminal 1+2+3-Relay1 5-40 No operation 4+5+6 Terminal 4+5+6-Relay2 5-40 No operation Terminal 12 Supply +24 Vdc Terminal 13 Supply +24 Vdc Terminal 18 Digital Input...
  • Page 28 NOTE Note Fusing not in UL compliance If UL/cUL is not to be complied with, Trane recommends using the fuses mentioned in the table below, which will ensure compliance with EN50178. In case of malfunction, not following the recommendation may result in unnecessary damage to the frequency con- verter.
  • Page 29 Electrical Installation UL compliance/non-compliance Non-UL compliance fuses Frequency Max. fuse size Voltage Type converter 200-240 V - T2 1K1-1K5 200-240 V type gG 200-240 V type gG 200-240 V type gG 200-240 V type gG 200-240 V type gG 200-240 V type gG 200-240 V type gG...
  • Page 30 Electrical Installation UL compliance fuses Frequen- Ferraz- Ferraz- Bussmann Bussmann Bussmann SIBA Littel fuse Shawmut Shawmut converter 200-240 V Type RK1 Type J Type T Type RK1 Type RK1 Type CC Type RK1 K25-K37 KTN-R05 JKS-05 JJN-05 5017906-005 KLN-R005 ATM-R05 A2K-05R K55-1K1 KTN-R10...
  • Page 31 Electrical Installation Earthing and IT Mains The mains is connected to the main disconnect switch if this is included. Check that mains voltage corresponds to the mains voltage of the frequency converter name plate. Figure 4. 8: Terminals for mains and earthing. IT Mains Do not connect 400 V frequency converters with RFI-filters to mains supplies with a voltage between phase and earth of more than 440 V.

  • Page 32: Mains Wiring Overview

    Electrical Installation Mains Wiring Overview Enclo- sure: (IP 21/IP 55/ (IP 21/IP 55/ (IP 20/IP 21) (IP 20/IP 21) (IP 55/IP 66) (IP 55/IP 66) IP 66) IP 66) Motor size: 200-240 1.1-3.0 1.1-3.7 5.5-11 1.1-2.2 kW 380-480 1.1-4.0 5.5-7.5 1.1-7.5 11-18.5 22-30...
  • Page 33 Electrical Installation Mains Connection for A2 and A3 Figure 4. 9: First mount the two screws on the mounting plate, slide it into place and tighten fully. Figure 4. 10: When mounting cables, first mount and tighten earth cable. The earth connection cable cross section must be at least 10 mm or 2 rated mains wires terminated separately ac- cording to EN 50178/IEC 61800-5-1...
  • Page 34 Electrical Installation Figure 4. 11: Then mount mains plug and tighten wires. Figure 4. 12: Finally tighten support bracket on mains wires. BAS-SVX19C-EN 4-13...
  • Page 35 Electrical Installation Mains Connection for A4/A5 Figure 4. 13: How to connect to mains and earthing without mains disconnect switch. Note that a cable clamp is used. Figure 4. 14: How to connect to mains and earthing with mains disconnect switch. 4-14 BAS-SVX19C-EN...

  • Page 36: Specifications

    Electrical Installation Mains Connection for B1, B2 and B3 Figure 4. 15: How to connect to mains and earthing for B1 and B2 Figure 4. 17: How to connect to mains and earthing for B3 with RFI. Figure 4. 16: How to connect to mains and earthing for B3 without RFI.
  • Page 37 Electrical Installation Mains Connection for B4, C1 and C2 Figure 4. 18: How to connect to mains and earthing for B4. Figure 4. 19: How to connect to mains and earthing for C1 and C2. 4-16 BAS-SVX19C-EN...
  • Page 38 Electrical Installation Mains Connection for C3 and C4 Figure 4. 20: How to connect C3 to mains and earth- ing. Figure 4. 21: How to connect C4 to mains and earth- ing. BAS-SVX19C-EN 4-17...
  • Page 39 Electrical Installation How to Connect Motor - Introduction See section General Specifications for correct dimensioning of motor cable cross-section and length. • Use a screened/armoured motor cable to comply with EMC emission specifications (or install the cable in metal conduit). •...
  • Page 40 Electrical Installation WARNING In motors without phase insulation paper or other insulation reinforcement suitable for operation with voltage supply (such as a frequency converter), fit a sine-wave filter on the output of the frequency converter. (Motors that comply with IEC 60034-17 do not require a Sine-wave filter) failure to do so could result in equipment damage. Motor voltage 0-100% of mains voltage.

  • Page 41: Motor Wiring Overview

    Electrical Installation Motor Wiring Overview Enclosure: (IP 21/IP 55/ (IP 21/IP 55/ (IP 20/IP 21) (IP 20/IP 21) (IP 55/IP 66) (IP 55/IP 66) IP 66) IP 66) Motor size: 1.1-3.0 1.1-3.7 5.5-11 200-240 V 1.1-2.2 kW 1.1-4.0 5.5-7.5 1.1-7.5 11-18.5 22-30 380-480 V...
  • Page 42 Electrical Installation Motor Connection for A2 and A3 Follow these drawings step by step for connecting the motor to the frequency converter. Figure 4. 23: First terminate the motor earth, then place motor U, V and W wires in plug and tighten. Figure 4.
  • Page 43 Electrical Installation Motor Connection for A4/A5 Figure 4. 25: First terminate the motor earth, then place motor U, V and W wires in terminal and tighten. Please ensure that the outer insulation of the motor cable is removed under the EMC clamp. Motor Connection for B1 and B2 First terminate the motor earth, then Place motor U, V and W wires in terminal and tighten.
  • Page 44 Electrical Installation Motor Connection for B3 and B4 Figure 4. 26: First terminate the motor earth, then Place motor U, V and W wires in terminal and tighten. Please ensure that the outer insulation of the motor cable is removed under the EMC clamp. Figure 4.
  • Page 45 Electrical Installation Motor Connection for C1 and C2 First terminate the motor earth, then Place motor U, V and W wires in terminal and tighten. Please ensure that the outer insulation of the motor cable is removed under the EMC clamp. Motor Connection for C3 and C4 First terminate the motor earth, then place motor U, V and W wires into the appropriate terminals and tighten.
  • Page 46 Electrical Installation First terminate the motor earth, then place motor U, V and W wires into the appropriate terminals and tighten. Please ensure that the outer insulation of the motor cable is removed under the EMC clamp. BAS-SVX19C-EN 4-25...
  • Page 47 Electrical Installation Motor Wiring Overview Enclosure: (IP 21/IP 55/ (IP 21/IP 55/ (IP 20/IP 21) (IP 20/IP 21) (IP 55/IP 66) (IP 55/IP 66) IP 66) IP 66) Motor size: 1.1-3.0 1.1-3.7 5.5-11 200-240 V 1.1-2.2 kW 1.1-4.0 5.5-7.5 1.1-7.5 11-18.5 22-30 380-480 V...

  • Page 48: Dc Bus Connection

    Figure 4. 29: DC bus connections for enclosure B4. Figure 4. 28: DC bus connections for enclosure B3. Figure 4. 30: DC bus connections for enclosure C3. Figure 4. 31: DC bus connections for enclosure C4. Please contact Trane if you require further information. BAS-SVX19C-EN 4-27...

  • Page 49: Relay Connection

    Electrical Installation Relay Connection To set relay output, see par. group 5-4* Relays. 01 - 02 make (normally open) 01 - 03 break (normally closed) 04 - 05 make (normally open) 04 - 06 break (normally closed) Terminals for relay connection Terminals for relay connection (A2 and A3 enclosures).
  • Page 50 Electrical Installation Figure 4. 36: Terminals for relay connection (C1 and C2 enclosures). The relay connections are shown in the cut-out with relay plugs (from the Accessory Bag) fitted. Figure 4. 37: Terminals for relay connections for B3. Only one relay input is fitted from the factory. When the second relay is needed remove knock-out.
  • Page 51 Electrical Installation Figure 4. 38: Terminals for relay connections for B4. Figure 4. 39: Terminals for relay connections for C3 and C4. Located in the upper right corner of the frequency converter. 4-30 BAS-SVX19C-EN...
  • Page 52 Electrical Installation Relay Output Relay 1 • Terminal 01: common • Terminal 02: normal open 240 V AC • Terminal 03: normal closed 240 V AC Relay 2 • Terminal 04: common • Terminal 05: normal open 400 V AC •...
  • Page 53 Electrical Installation Access to Control Terminals WARNING Hazardous Voltage! Disconnect all electric power, including remote discon- nects before servicing. Follow proper lockout/tagout pro- cedures to ensure the power can not be inadvertently energized. Failure to disconnect power before servicing could result in death or serious injury. All terminals to the control cables are located under- neath the terminal cover on the front of the frequency converter.

  • Page 54: How To Test Motor And Direction Of Rotation

    Electrical Installation Control Terminals Drawing reference numbers: 10-pole plug digital I/O. 3-pole plug RS-485 Bus. 6-pole analog I/O. USB connection. Figure 4. 42: Control terminals (all enclosures) How to Test Motor and Direction of Rotation WARNING Unintended motor start could occur. Follow proper lockout/tagout procedures to ensure the power cannot be inadver- tently energized.
  • Page 55 Electrical Installation Step 5: By pressing the [Hand on] button, the LED above the button should be lit and the motor may ro- tate. Figure 4. 45: Step 3: Insert the other end in terminal 12 or 13. Figure 4. 46: Step 4: Power-up the unit and press the [Off] button.
  • Page 56 Electrical Installation Figure 4. 48: Figure 4. 50: Step 8: Press the [Off] button to stop the Step 6: The speed of the motor can be seen in the motor again. ▲ keypad. It can be adjusted by pushing the up ▼...
  • Page 57 Electrical Installation Switches S201, S202, and S801 Switches S201 (Al 53) and S202 (Al 54) are used to select a current (0-20 mA) or a voltage (0 to 10 V) con- figuration of the analog input terminals 53 and 54 re- spectively.
  • Page 58 Electrical Installation Final Optimization and Test To optimize motor shaft performance and optimize the frequency converter for the connected motor and in- stallation, please follow these steps. Ensure that frequency converter and motor are connected and that power is applied to frequency converter. Before power up ensure that connected equipment is ready for use.
  • Page 59 This number along with the description of the alarm will assist troubleshooting. If contacting Trane Service, make sure to mention number and alarm description. Unsuccessful AMA is often caused by incorrectly entered motor name plate data or too big difference between the motor power size and the frequency converter power size.

  • Page 60: How To Operate The Frequency Converter

    How to Operate the Frequency Converter Two Ways of Operating The frequency converter can be operated in two ways: Graphical keypad, see 5.1.2 RS-485 serial communication or USB, both for PC connection, see 5.1.4 If the frequency converter is fitted with fieldbus option, please refer to relevant documentation. How to operate graphical keypad The keypad is divided into four functional groups: Graphical display with Status lines.
  • Page 61 How to Operate the Frequency Converter The display is divided into 3 sections: Top section (a) shows the status when in status mode or up to 2 variables when not in status mode and in the case of Alarm/Warning. The number of the Active Set-up (selected as the Active Set-up in par. 0-10 Active Set-up) is shown.
  • Page 62 How to Operate the Frequency Converter BAS-SVX19C-EN...
  • Page 63 How to Operate the Frequency Converter Status display III: This state displays the event and action of the Smart Logic Control. For further information, see section Smart Logic Control Display Contrast Adjustment Top section ▲ Press [status] and [ ] for darker display ▼...
  • Page 64 Changes Made Loggings The Function set-up provides quick and easy access to all parameters required for the majority of TR200 appli- cations including most VAV and CAV supply and return fans, cooling tower fans, Primary, Secondary and Con- denser Water Pumps and other pump, fan and compressor applications. Amongst other features it also includes...
  • Page 65 How to Operate the Frequency Converter The Alarm log button on the keypad allows access to both Alarm log and Maintenance log. [Back] reverts to the previous step or layer in the navigation structure. [Cancel] last change or command will be cancelled as long as the display has not been changed. [Info] displays information about a command, parameter, or function in any display window.
  • Page 66 How to Operate the Frequency Converter • Set-up select lsb - Set-up select msb • Stop command from serial communication • Quick stop • DC brake External stop signals activated by means of control signals or a serial bus will override a “start” command via the keypad.
  • Page 67 How to Operate the Frequency Converter RS-485 Bus Connection One or more frequency converters can be connected to a controller (or master) using the RS-485 standard interface. Terminal 68 is connected to the P signal (TX +, RX+), while terminal 69 is connected to the N signal (TX-,RX-).
  • Page 68 To control or program the frequency converter from a PC, install the PC-based Configuration Tool TDU. The PC is connected via a standard (host/device) USB cable, or via the RS-485 interface as shown in the TR200 Design Guide, chapter How to Install > Installation of misc. connections The USB connection is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
  • Page 69 Preventive Maintenance Schedule Clock settings Timed Action Programming Smart Logic Controller Set-up Ordering number: Please order the CD containing MCT 10 Set-up Software using code number 130B1000. The Trane Drive Utility software is available for download from www.trane.com/vfd. 5-10 BAS-SVX19C-EN...

  • Page 70: Tips And Tricks

    How to Operate the Frequency Converter Tips and Tricks • For the majority of HVAC applications the Quick Menu, Quick Set-up and Function Set-up provides the simplest and quickest access to all the typical parameters required • Whenever possible, performing an AMA, will ensure best shaft performance ▲...
  • Page 71 How to Operate the Frequency Converter Initialization to Default Settings There are two ways to initialize the frequency converter to default: Recommended initialization and manual initialization. Please be aware that they have different impact according to the below description. Recommended initialization (via par. 14-22 Opera- Par.

  • Page 72: How To Program The Frequency Converter

    How to program the Frequency Converter Quick Menu Mode Parameter Data The keypad provides access to all parameters listed under the Quick Menus. To set parameters using the [Quick Menu] button - enter or change parameter data or settings in accordance with the following procedure: Press Quick Menu button ▲...
  • Page 73 How to program the Frequency Converter Efficient Parameter Set-up for TR200 Applications: The parameters can easily be set up for the vast majority of the TR200 applications only by using the [Quick Setup] option. After pressing [Quick Menu], the different choices in the Quick Menu are listed. See also illustration 6.1 below...
  • Page 74 Commonly Used Parameters See the parameter description in the section For a detailed information about settings and programming, please see the TR200 Programming Guide If [No Operation] is selected in par. 5-12 Terminal 27 Digital Input, no connection to +24 V on terminal 27 is necessary to enable start.
  • Page 75 How to program the Frequency Converter Quick Set-up parameters Parameters for Quick Set-up 0-01 Language Option: Function: Defines the language to be used in the display. The frequency converter can be delivered with 2 different language pack- ages. English and German are included in both packages. English cannot be erased or manipulated.
  • Page 76 How to program the Frequency Converter 1-20 Motor Power [kW] Range: Function: Applica- [Application dependant] Enter the nominal motor power in kW according to the motor nameplate tion de- data. The default value corresponds to the nominal rated output of the pend- unit.
  • Page 77 How to program the Frequency Converter 1-25 Motor Nominal Speed Range: Function: Applica- [100 - 60000 RPM] Enter the nominal motor speed value from the motor nameplate data. tion de- This data is used for calculating automatic motor compensations. pend- ent* This parameter cannot be adjusted while the motor is running.
  • Page 78 How to program the Frequency Converter 4-11 Motor Speed Low Limit [RPM] Range: Function: Applica- [Application dependant] Enter the minimum limit for motor speed. The Motor Speed Low Limit tion de- can be set to correspond to the manufacturer’s recommended minimum pend- motor speed.
  • Page 79 How to program the Frequency Converter 3-11 Jog Speed [Hz] Range: Function: Applica- [Application dependant] The jog speed is a fixed output speed at which the frequency converter tion de- is running when the jog function is activated. pend- See also par. 3-80 Jog Ramp Time.
  • Page 80 How to program the Frequency Converter [62] Reset Counter A [65] Reset Counter B [66] Sleep Mode [67] No Flow [68] Timed Actions Disabled [69] Constant OFF Actions [70] Constant ON Actions [78] Reset Maint. Word BAS-SVX19C-EN...
  • Page 81 How to program the Frequency Converter 5-40 Function Relay Array [8] (Relay 1 [0], Relay 2 [1] Option MCB 105: Relay 7 [6], Relay 8 [7] and Relay 9 [8]). Select options to define the function of the relays. The selection of each mechanical relay is realised in an array parameter. Option: Function: [0] *...
  • Page 82 How to program the Frequency Converter [61] Comparator 1 [62] Comparator 2 [63] Comparator 3 [64] Comparator 4 [65] Comparator 5 [70] Logic rule 0 [71] Logic rule 1 [72] Logic rule 2 [73] Logic rule 3 [74] Logic rule 4 [75] Logic rule 5 [80]...

  • Page 83: Function Set-Ups

    How to program the Frequency Converter Function Set-ups The Function set-up provides quick and easy access to all parameters required for the majority of TR200 appli- cations including most VAV and CAV supply and return fans, cooling tower fans, Primary, Secondary and Con- denser Water Pumps and other pump, fan and compressor applications.
  • Page 84 How to program the Frequency Converter Function Set-ups parameters The Function Set-ups parameters are grouped in the following way: Q3-1 General Settings Q3-10 Adv. Motor Set- Q3-11 Analog Output Q3-12 Clock Settings Q3-13 Display Settings tings Par. 1-90 Motor Thermal Par.
  • Page 85 How to program the Frequency Converter Q3-3 Closed Loop Settings Q3-30 Single Zone Int. Set Point Q3-31 Single Zone Ext. Set Point Par. 1-00 Configuration Mode Par. 1-00 Configuration Mode Par. 20-12 Reference/Feedback Unit Par. 20-12 Reference/Feedback Unit Par. 20-13 Minimum Reference/Feedb.
  • Page 86 How to program the Frequency Converter Q3-32 Multi Zone / Adv Par. 1-00 Configuration Mode Par. 3-15 Reference 1 Source Par. 3-16 Reference 2 Source Par. 20-00 Feedback 1 Source Par. 20-01 Feedback 1 Conversion Par. 20-02 Feedback 1 Source Unit Par.
  • Page 87 How to program the Frequency Converter Q3-4 Application Settings Q3-40 Fan Functions Q3-41 Pump Functions Q3-42 Compressor Functions Par. 22-60 Broken Belt Function Par. 22-22 Low Speed Detection Par. 1-03 Torque Characteristics Par. 22-61 Broken Belt Torque Par. 22-23 No-Flow Function Par.
  • Page 88 How to program the Frequency Converter [1013] Warning Parameter View a DeviceNet-specific warning word. One separate bit is assigned to every warning. [1115] LON Warning Word Shows the LON-specific warnings. [1117] XIF Revision Shows the version of the external interface file of the Neuron C chip on the LON option.
  • Page 89 How to program the Frequency Converter [1633] Brake Energy /2 min Brake power transferred to an external brake resistor. The mean power is calculated continuously for the most recent 120 seconds. [1634] Heatsink Temp. Present heat sink temperature of the frequency converter. The cut-out limit is 95 ±...
  • Page 90 How to program the Frequency Converter [1675] Analog In X30/11 Actual value of the signal on input X30/11 (General Purpose I/O Card. Option) [1676] Analog In X30/12 Actual value of the signal on input X30/12 (General Purpose I/O Card. Optional) [1677] Analog Out X30/8 [mA] Actual value at output X30/8 (General Purpose I/O Card.
  • Page 91 HS Temp. (PC5) [9925] HS Temp. (PC6) [9926] HS Temp. (PC7) [9927] HS Temp. (PC8) TR200 Programming Guide Please consult the for detailed information. 0-21 Display Line 1.2 Small Select a variable for display in line 1, middle position. Option: Function: [1614] * Motor Current The options are the same as those listed in par.
  • Page 92 How to program the Frequency Converter 0-37 Display Text 1 Range: Function: Applica- [0 - 0 ] In this parameter it is possible to write an individual text string for display tion de- in the keypad or to be read via serial communication. If to be displayed pend- permanently select Display Text 1 in par.
  • Page 93 How to program the Frequency Converter 0-71 Date Format Option: Function: Sets the date format to be used in the keypad. [0] * YYYY-MM-DD [1] * DD-MM-YYYY MM/DD/YYYY 0-72 Time Format Option: Function: Sets the time format to be used in the keypad. [0] * 24 h 12 h...
  • Page 94 How to program the Frequency Converter This parameter cannot be changed when motor is running. When set for Closed Loop, the commands Reversing and Start Reversing will not reverse the direction of the motor. 1-03 Torque Characteristics Option: Function: Compressor [0] * Compressor torque [0]: For speed control of screw and scroll compressors.
  • Page 95 How to program the Frequency Converter Enable complete AMA performs AMA of the stator resistance R , the rotor resistance R , the stator leakage reactance X , the rotor leakage reactance X and the main reactance X Enable reduced AMA Performs a reduced AMA of the stator resistance R in the system only.
  • Page 96 How to program the Frequency Converter Enable Enabled Select [1] to enable the frequency converter to “catch” and con- trol a spinning motor. 1-80 Function at Stop Option: Function: Select the frequency converter function after a stop command or after the speed is ramped down to the settings in par.
  • Page 97 NEC. In order to maintain PELV, all connections made to the control terminals must be PELV, e.g. thermistor must be rein- forced/ double insulated Trane recommends using 24 VDC as thermistor supply voltage. 1-93 Thermistor Source Option:...
  • Page 98 How to program the Frequency Converter 2-00 DC Hold/Preheat Current Range: Function: 50 %* [Application dependant] Enter a value for holding current as a percentage of the rated motor cur- rent I set in par. 1-24 Motor Current. 100% DC holding current corre- sponds to I This parameter holds the motor (holding torque) or pre-heats the motor.
  • Page 99 How to program the Frequency Converter 3-10 Preset Reference Array [8] Range: Function: 0.00 %* [-100.00 - 100.00 %] Enter up to eight different preset references (0-7) in this parameter, using array programming. The preset reference is stated as a percentage of the value Ref (par.
  • Page 100 How to program the Frequency Converter 3-15 Reference 1 Source Option: Function: Select the reference input to be used for the first reference signal. Par. 3-15 Reference 1 Source, par. 3-16 Reference 2 Source par. 3-17 Reference 3 Source define up to three different reference sig- nals.
  • Page 101 How to program the Frequency Converter [27] Analog Input X49/3 [28] Analog Input X49/5 [30] Ext. Closed Loop 1 [31] Ext. Closed Loop 2 [32] Ext. Closed Loop 3 4-10 Motor Speed Direction Option: Function: Selects the motor speed direction required. Use this parameter to prevent unwanted reversing.
  • Page 102 How to program the Frequency Converter Enabled Starts the Semi-Automatic Bypass set-up and continue with the proce- dure described above. 5-01 Terminal 27 Mode Option: Function: [0] * Input Defines terminal 27 as a digital input. Output Defines terminal 27 as a digital output. 5-02 Terminal 29 Mode Option: Function:...
  • Page 103 How to program the Frequency Converter 5-1* Digital Inputs Parameters for configuring the input functions for the input terminals. The digital inputs are used for selecting various functions in the frequency converter. All digital inputs can be set to the following functions: Digital input function Select Terminal...
  • Page 104 How to program the Frequency Converter 5-12 Terminal 27 Digital Input Same options and functions as par. 5-1*, except for Pulse input Option: Function: [0] * No operation Reset Coast inverse Coast and reset inv DC-brake inverse Stop inverse External interlock Start Latched start [10]...
  • Page 105 How to program the Frequency Converter 5-15 Terminal 33 Digital Input Option: Function: Digital Inputs [0] * No Operation Same options and functions as par. 5-1* 5-40 Function Relay Array [8] (Relay 1 [0], Relay 2 [1] Option MCB 105: Relay 7 [6], Relay 8 [7] and Relay 9 [8]). Select options to define the function of the relays.
  • Page 106 How to program the Frequency Converter [45] Bus ctrl. [46] Bus ctrl, 1 if timeout [47] Bus ctrl, 0 if timeout [60] Comparator 0 [61] Comparator 1 [62] Comparator 2 [63] Comparator 3 [64] Comparator 4 [65] Comparator 5 [70] Logic rule 0 [71] Logic rule 1...
  • Page 107 How to program the Frequency Converter 6-00 Live Zero Timeout Time Range: Function: 10 s* [1 - 99 s] Enter the Live Zero Time-out time period. Live Zero Time-out Time is active for analog inputs, i.e. terminal 53 or terminal 54, used as reference or feedback sources.
  • Page 108 How to program the Frequency Converter 6-10 Terminal 53 Low Voltage Range: Function: 0.07 V* [Application dependant] Enter the low voltage value. This analog input scaling value should cor- respond to the low reference/feedback value set in par. 6-14 Terminal 53 Low Ref./Feedb.
  • Page 109 How to program the Frequency Converter 6-14 Terminal 53 Low Ref./Feedb. Value Range: Function: 0.000* [-999999.999 - 999999.999 ] Enter the analog input scaling value that corresponds to the low voltage/ low current set in par. 6-10 Terminal 53 Low Voltage and par.
  • Page 110 How to program the Frequency Converter 6-23 Terminal 54 High Current Range: Function: 20.00 [Application dependant] Enter the high current value corresponding to the high reference/feed- back value set in par. 6-25 Terminal 54 High Ref./Feedb. Value. 6-24 Terminal 54 Low Ref./Feedb. Value Range: Function: 0.000*...
  • Page 111 How to program the Frequency Converter 6-27 Terminal 54 Live Zero Option: Function: This parameter makes it possible to disable the Live Zero monitoring. E.g. to be used if the analog outputs are used as part of a de-central I/O system (e.g.
  • Page 112 How to program the Frequency Converter [142] Bus ctrl t.o. 4-20mA 0 - 100% [143] Ext. CL 1 4-20mA 0 - 100% [144] Ext. CL 2 4-20mA 0 - 100% [145] Ext. CL 3 4-20mA 0 - 100% Values for setting the Minimum Reference is found in open loop par. 3-02 Minimum Reference and for closed loop par.
  • Page 113 How to program the Frequency Converter EXAMPLE 1: Variable value= OUTPUT FREQUENCY, range = 0-100 Hz Range needed for output = 0-50 Hz Output signal 0 or 4 mA is needed at 0 Hz (0% of range) - set par. 6-51 Terminal 42 Output Min Scale to 0% Output signal 20 mA is needed at 50 Hz (50% of range) - set par.
  • Page 114 How to program the Frequency Converter 14-01 Switching Frequency Option: Function: Select the inverter switching frequency. Changing the switching fre- quency can help to reduce acoustic noise from the motor. NOTE: The output frequency value of the frequency converter must nev- er exceed 1/10 of the switching frequency.
  • Page 115 How to program the Frequency Converter Pulse input 33 Analog input X30/11 Analog input X30/12 Analog Input X42/1 [10] Analog Input X42/3 [11] Analog Input X42/5 [12] Analog Input X49/1 [13] Analog Input X49/3 [14] Analog Input X49/5 [100] Bus feedback 1 [101] Bus feedback 2 [102]...
  • Page 116 How to program the Frequency Converter [22] [23] m³/s [24] m³/min [25] m³/h [30] kg/s [31] kg/min [32] kg/h [33] t/min [34] [40] [41] m/min [45] [60] °C [70] mbar [71] [72] [73] [74] m WG [75] mm Hg [80] [120] [121] gal/s...
  • Page 117 How to program the Frequency Converter This parameter is only available when using pressure to temperature feedback conversion. If the choice Linear [0] is selected in par. 20-01 Feedback 1 Conversion, then the setting of any choice in par. 20-02 Feedback 1 Source Unit does not matter as conversion will be one-to-one.
  • Page 118 How to program the Frequency Converter 20-13 Minimum Reference/Feedb. Range: Function: 0.000 [Application dependant] Enter the desired minimum value for the remote reference when oper- Proc- ating with par. 1-00 Configuration Mode set for Closed Loop [3] opera- essCtrlU- tion. Units are set in par. 20-12 Reference/Feedback Unit.
  • Page 119 How to program the Frequency Converter Any unused feedbacks must be set to No Function in par. 20-00 Feedback Source, par. 20-03 Feedback 2 Source, or par. 20-06 Feedback 3 Source. The sum of Setpoint 1 and any other references that are enabled (see par. group 3-1*) will be used as the PID Controller’s set-point reference.
  • Page 120 How to program the Frequency Converter If only two feedback signals are used, the feedback that is not to be used No Function must be set to in par. 20-00 Feedback 1 Source, par. 20-03 Feedback 2 Source or par. 20-06 Feedback 3 Source.
  • Page 121 Example 1 – Multi zone, single setpoint In an office building, a VAV (variable air volume) TR200 system must ensure a minimum pressure at selected VAV boxes. Due to the varying pressure losses in each duct, the pressure at each VAV box cannot be assumed to be the same.
  • Page 122 How to program the Frequency Converter 20-70 Closed Loop Type Option: Function: This parameter defines the application response. The default mode should be sufficient for most applications. If the application response speed is known, it can be selected here. This will decrease the time nee- ded for carrying out PID autotuning.
  • Page 123 How to program the Frequency Converter 20-79 PID Autotuning Option: Function: This parameter starts the PID autotuning sequence. Once the autotuning has successfully completed and the settings have been accepted or re- jected by the user, by pressing [OK] or [Cancel] buttons on the keypad at the end of tuning, this parameter is reset to [0] Disabled.
  • Page 124 How to program the Frequency Converter If (Error x Gain) jumps with a value equal to what is set in par. 20-14 Maximum Reference/Feedb. the PID con- troller will try to change the output speed equal to what is set in par. 4-13 Motor Speed High Limit [RPM] par.
  • Page 125 How to program the Frequency Converter Do not set par. 14-20 Reset Mode, to [13] Infinite auto reset, when par. 22-23 No-Flow Functionis set to [3] Alarm. Doing so will cause the drive to continuously cycle between running and stopping when a No Flow condition is detected. If the drive is equipped with a constant speed bypass with an automatic bypass function that starts the bypass if the drive experiences a persistent alarm condition, be sure to disable the bypass’s automatic bypass function, if [3] Alarm is selected as the No-Flow Function.
  • Page 126 How to program the Frequency Converter 22-45 Setpoint Boost Range: Function: 0 %* [-100 - 100 %] Only to be used if par. 1-00 Configuration Mode, is set for Closed Loop and the integrated PI controller is used. In systems with e.g. constant pressure control, it is advantageous to increase the system pressure be- fore the motor is stopped.
  • Page 127 How to program the Frequency Converter 22-75 Short Cycle Protection Option: Function: [0] * Disabled Timer set in par. 22-76 Interval between Starts is disabled. Enabled Timer set in par. 22-76 Interval between Starts is enabled. 22-76 Interval between Starts Range: Function: Applica-...
  • Page 128 How to program the Frequency Converter Parameter Set-Up Group Title Function Operation and Dis- Parameters used to program the fundamental functions of the frequency play converter and the keypad including: selection of language; selection of which variables are displayed at each position in the display (e.g. static duct pressure or condenser water return temperature can be displayed with the setpoint in small digits in the top row and feedback in large digits in the centre of the dispay);...
  • Page 129 How to program the Frequency Converter Group Title Function Smart Logic Control- Parameters used to configure the built in Smart Logic Controller (SLC) which can be used for simple functions such as comparators (e.g. if running above xHz, activate output relay), timers (e.g. when a start signal is applied, first activate output relay to open supply air damper and wait x seconds before ramping up) or a more complex sequence of user defined actions executed by the SLC when the associated user defined event is evaluated as TRUE by...
  • Page 130 How to program the Frequency Converter Group Title Function Extended Closed Parameters used to configure the 3 extended closed loop PI(D) controllers Loop which for example can be used to control external actuators (e.g. chilled water valve to maintain supply air temperature in a VAV system) including: engineering unit for the reference and feedback of each controller (e.g.
  • Page 131 How to program the Frequency Converter Main Menu Mode The keypad provides access to the main menu mode. Select the Main Menu mode by pressing the [Main Menu] key. Illustration 6.2 shows the resulting read- out, which appears on the display of the GLCPkeypad.
  • Page 132 How to program the Frequency Converter Changing a Group of Numeric Data Values If the chosen parameter represents a numeric data value, change the chosen data value by means of the [◄] and [►] navigation keys as well as the up/down ▲...

  • Page 133: Parameter Lists Tr200

    How to program the Frequency Converter Parameter Lists TR200 Default settings Changes during operation: ”TRUE” means that the parameter can be changed while the frequency converter is in operation and “FALSE” means that the frequency converter must be stopped before a change can be made.

  • Page 134: Operation And Display

    How to program the Frequency Converter 0-** Operation and Display Par. Parameter description Default value 4-set-up Change dur- Conver- Type No. # ing opera- sion index tion 0-0* Basic Settings 0-01 Language [22] English US 1 set-up TRUE Uint8 0-02 Motor Speed Unit [1] Hz 2 set-ups FALSE...
  • Page 135 How to program the Frequency Converter 0-51 Set-up Copy [0] No copy All set-ups FALSE Uint8 6-64 BAS-SVX19C-EN...
  • Page 136 How to program the Frequency Converter Par. Parameter description Default value 4-set-up Change dur- Conver- Type No. # ing opera- sion index tion 0-6* Password 0-60 Main Menu Password 100 N/A 1 set-up TRUE Int16 Access to Main Menu w/o 0-61 Password [0] Full access...

  • Page 137: Load / Motor

    How to program the Frequency Converter 1-** Load / Motor Par. Parameter description Default value 4-set-up Change dur- Conver- Type No. # ing opera- sion index tion 1-0* General Settings 1-00 Configuration Mode null All set-ups TRUE Uint8 [1] Variable 1-03 Torque Characteristics Torque All set-ups...
  • Page 138 How to program the Frequency Converter Par. Parameter description Default value 4-set-up Change dur- Conver- Type No. # ing opera- sion index tion 1-7* Start Adjustments 1-71 Start Delay 0.0 s All set-ups TRUE Uint16 1-73 Flying Start [1] Enabled All set-ups FALSE Uint8...

  • Page 139: Brakes

    How to program the Frequency Converter 2-** Brakes Par. Parameter description Default value 4-set-up Change dur- Conver- Type No. # ing operation sion index 2-0* DC-Brake 2-00 DC Hold/Preheat Current All set-ups TRUE Uint8 2-01 DC Brake Current All set-ups TRUE Uint16 2-02 DC Braking Time...

  • Page 140: Reference / Ramps

    How to program the Frequency Converter 3-** Reference / Ramps Par. Parameter description Default value 4-set-up Change dur- Conver- Type No. # ing opera- sion index tion 3-0* Reference Limits ExpressionLi- 3-02 Minimum Reference All set-ups TRUE Int32 ExpressionLi- 3-03 Maximum Reference All set-ups TRUE...
  • Page 141 How to program the Frequency Converter Par. Parameter description Default value 4-set-up Change dur- Conver- Type No. # ing opera- sion index tion 3-8* Other Ramps ExpressionLi- 3-80 Jog Ramp Time All set-ups TRUE Uint32 ExpressionLi- 3-81 Quick Stop Ramp Time 2 set-ups TRUE Uint32...

  • Page 142: Limits / Warnings

    How to program the Frequency Converter 4-** Limits / Warnings Par. Parameter description Default value 4-set-up Change dur- Conver- Type No. # ing opera- sion index tion 4-1* Motor Limits [2] Both direc- 4-10 Motor Speed Direction tions All set-ups FALSE Uint8 Motor Speed Low Limit...

  • Page 143: Digital In / Out

    How to program the Frequency Converter 5-** Digital In / Out Par. Parameter description Default value 4-set-up Change dur- Conver- Type No. # ing opera- sion index tion 5-0* Digital I/O mode 5-01 Terminal 27 Mode [0] Input All set-ups TRUE Uint8 5-02...
  • Page 144 How to program the Frequency Converter Par. Parameter description Default value 4-set-up Change dur- Conver- Type No. # ing opera- sion index tion 5-6* Pulse Output Terminal 27 Pulse Output [0] No opera- 5-60 Variable tion All set-ups TRUE Uint8 5-62 Pulse Output Max Freq #27 5000 Hz...

  • Page 145: Analog In / Out

    How to program the Frequency Converter 6-** Analog In / Out Par. Parameter description Default value 4-set-up Change dur- Conver- Type No. # ing opera- sion index tion 6-0* Analog I/O Mode 6-00 Live Zero Timeout Time 10 s All set-ups TRUE Uint8 6-01...
  • Page 146 How to program the Frequency Converter Par. Parameter description Default value 4-set-up Change dur- Conver- Type No. # ing opera- sion index tion 6-5* Analog Output 42 6-50 Terminal 42 Output null All set-ups TRUE Uint8 Terminal 42 Output Min 6-51 Scale 0.00 %...

  • Page 147: Communication And Options

    How to program the Frequency Converter 8-** Communication and Options Par. Parameter description Default value 4-set-up Change dur- Conver- Type No. # ing opera- sion index tion 8-0* General Settings 8-01 Control Site null All set-ups TRUE Uint8 8-02 Control Source null All set-ups TRUE...

  • Page 148: Lonworks

    How to program the Frequency Converter Par. Parameter description Default value 4-set-up Change dur- Conver- Type No. # ing opera- sion index tion 8-9* Bus Jog / Feedback 8-90 Bus Jog 1 Speed 100 RPM All set-ups TRUE Uint16 8-91 Bus Jog 2 Speed 200 RPM All set-ups...

  • Page 149: Smart Logic Controller

    How to program the Frequency Converter 13-** Smart Logic Controller Par. Parameter description Default value 4-set-up Change dur- Conver- Type No. # ing opera- sion index tion 13-0* SLC Settings 13-00 SL Controller Mode null 2 set-ups TRUE Uint8 13-01 Start Event null 2 set-ups TRUE...

  • Page 150: Special Functions

    How to program the Frequency Converter 14-** Special Functions Par. Parameter description Default value 4-set-up Change dur- Conver- Type No. # ing opera- sion index tion 14-0* Inverter Switching 14-00 Switching Pattern [0] 60 AVM All set-ups TRUE Uint8 8 kHz (Except above 30hp 208/230V and above 60hp...
  • Page 151 How to program the Frequency Converter 6-80 BAS-SVX19C-EN...

  • Page 152: Drive Information

    How to program the Frequency Converter 15-** Drive Information Par. Parameter description Default value 4-set-up Change dur- Conver- Type No. # ing opera- sion index tion 15-0* Operating Data 15-00 Operating Hours All set-ups FALSE Uint32 15-01 Running Hours All set-ups FALSE Uint32 15-02 Input kWh Counter...
  • Page 153 How to program the Frequency Converter Par. Parameter description Default value 4-set-up Change dur- Conver- Type No. # ing opera- sion index tion 15-6* Option Ident 15-60 Option Mounted 0 N/A All set-ups FALSE VisStr[30] 15-61 Option SW Version 0 N/A All set-ups FALSE VisStr[20]...

  • Page 154: Data Readouts

    How to program the Frequency Converter 16-** Data Readouts Par. Parameter description Default value 4-set-up Change dur- Conver- Type No. # ing opera- sion index tion 16-0* General Status 16-00 Control Word 0 N/A All set-ups FALSE 0.000 Referen- ceFeedbackU- 16-01 Reference [Unit] All set-ups FALSE...
  • Page 155 How to program the Frequency Converter Par. Parameter description Default value 4-set-up Change dur- Conver- Type No. # ing opera- sion index tion 16-6* Inputs & Outputs 16-60 Digital Input 0 N/A All set-ups FALSE Uint16 16-61 Terminal 53 Switch Setting [0] Current All set-ups FALSE...

  • Page 156: Info & Readouts

    How to program the Frequency Converter 18-** Info & Readouts Par. Parameter description Default value 4-set-up Change dur- Conver- Type No. # ing opera- sion index tion 18-0* Maintenance Log 18-00 Maintenance Log: Item 0 N/A All set-ups FALSE Uint8 18-01 Maintenance Log: Action 0 N/A All set-ups...

  • Page 157: Drive Closed Loop

    How to program the Frequency Converter 20-** Drive Closed Loop Par. Parameter description Default value 4-set-up Change Conver- Type No. # during op- sion index eration 20-0* Feedback [2] Analog in- 20-00 Feedback 1 Source put 54 All set-ups TRUE Uint8 20-01 Feedback 1 Conversion...
  • Page 158 How to program the Frequency Converter Par. Parameter description Default value 4-set-up Change Conver- Type No. # during op- sion index eration 20-9* PID Controller 20-91 PID Anti Windup [1] On All set-ups TRUE Uint8 20-93 PID Proportional Gain 0.50 N/A All set-ups TRUE Uint16...

  • Page 159: Ext. Closed Loop

    How to program the Frequency Converter 21-** Ext. Closed Loop Par. Parameter description Default value 4-set-up Change dur- Conver- Type No. # ing opera- sion index tion 21-0* Ext. CL Autotuning 21-00 Closed Loop Type [0] Auto 2 set-ups TRUE Uint8 21-01 PID Performance...
  • Page 160 How to program the Frequency Converter Par. Parameter description Default value 4-set-up Change Conver- Type No. # during op- sion index eration 21-5* Ext. CL 3 Ref./Fb. 21-50 Ext. 3 Ref./Feedback Unit [1] % All set-ups TRUE Uint8 0.000 Ex- 21-51 Ext.

  • Page 161: Application Functions

    How to program the Frequency Converter 22-** Application Functions Par. Parameter description Default value 4-set-up Change Conver- Type No. # during op- sion index eration 22-0* Miscellaneous 22-00 External Interlock Delay All set-ups TRUE Uint16 22-2* No-Flow Detection 22-22 Low Speed Detection [0] Disabled All set-ups TRUE...

  • Page 162: Time Based Funtions

    How to program the Frequency Converter 23-** Time Based Funtions Par. Parameter description Default value 4-set-up Change Conver- Type No. # during op- sion index eration 23-0* Timed Actions TimeOf- ExpressionLi- DayWo- 23-00 ON Time 2 set-ups TRUE Date 23-01 ON Action [0] Disabled 2 set-ups...

  • Page 163: Application Functions 2

    How to program the Frequency Converter 24-** Application Functions 2 Par. Parameter description Default value 4-set-up Change Conver- Type No. # during op- sion index eration 24-0* Fire Mode 24-00 Fire Mode Function [0] Disabled 2 set-ups TRUE Uint8 ExpressionLi- 24-03 Fire Mode Min Reference All set-ups...

  • Page 164: Programmable I/O Option

    How to program the Frequency Converter 36-** Programmable I/O Option Par. Parameter description Default value 4-set-up Change Conver- Type No. # during op- sion in- eration 36-0* I/O Mode 36-00 Terminal X49/1 Mode [1] Voltage All set-ups TRUE Uint8 36-01 Terminal X49/3 Mode [1] Voltage All set-ups...
  • Page 165 How to program the Frequency Converter Par. Parameter description Default value 4-set-up Change Conver- Type No. # during op- sion in- eration 36-5* Output X49/9 [0] No opera- 36-50 Terminal X49/9 analog Output tion All set-ups TRUE Uint8 [0] No opera- 36-51 Terminal X49/9 Digital Output tion...

  • Page 166: Dedicated Factory Settings

    How to program the Frequency Converter Dedicated factory settings Frequency converters delivered as part of a Trane equipment can have dedicated factory settings. Upon factory reset of the frequency converter these parameter settings will be used as default. See below for details on the specific equipment settings.
  • Page 167 14-01 Switching Frequency 208/230V, 30 Hp and below 8kHz, above 5 kHz 460/575V, 60 Hp and below 8 kHz, above 5 kHz Trane Commercial Self Contained and Packaged Climate Changer Par. No. # Parameter description Trane default value 0-01 Language...

  • Page 168: Troubleshooting

    By using the [RESET] control button on the keypad. Via a digital input with the “Reset” function. Via serial communication/optional fieldbus. By resetting automatically using the [Auto Reset] function, which is a default setting for TR200 Drive, see par. 14-20 Reset Mode...
  • Page 169 Troubleshooting This is possible, for instance, in par. 1-90 Motor Thermal Protection. After an alarm or trip, the motor carries on coasting, and the alarm and warning flash on the frequency converter. Once the problem has been rectified, only the alarm continues flashing. BAS-SVX19C-EN...
  • Page 170 Troubleshooting Description Warning Alarm/ Alarm/Trip Parameter Reference Trip Lock 10 Volts low Live zero error 6-01 No motor 1-80 Mains phase loss 14-12 DC link voltage high DC link voltage low DC over voltage DC under voltage Inverter overloaded Motor ETR over temperature 1-90 Motor thermistor over temperature 1-90...
  • Page 171 Troubleshooting Description Warning Alarm/ Alarm/Trip Parameter Reference Trip Lock AMA interrupted by user AMA timeout AMA internal fault Current limit External Interlock Output Frequency at Maximum Limit Voltage Limit Control Board Over-temperature Heat sink Temperature Low Option Configuration has Changed Pwr.
  • Page 172 Troubleshooting alarm occurs, which may cause damage to frequency converter or connected parts. A Trip Lock situation can only be reset by a power cycling. LED indication Warning yellow Alarm flashing red Trip locked yellow and red Table 7. 2: LED Indication Alarm Word and Extended Status Word Alarm Word Warning Word...

  • Page 173: Fault Messages

    Troubleshooting Fault Messages WARNING Hazardous Service Procedures! The maintenance and troubleshooting procedures recommended in this section of the manual could result in exposure to electrical, mechanical or other potential safety hazards. Always refer to the safety warnings provided throughout this manual concerning these procedures.
  • Page 174 Run AMA in par. 1-29 Automatic Motor Adapta- control board hardware or software. tion (AMA). Record the value of the following parameters and contact your Trane supplier: WARNING Par. 15-40 FC Type Disconnect power before proceeding. Par. 15-41 Power Section Par.
  • Page 175 Troubleshooting Par. 15-49 SW ID Control Card Par. 15-50 SW ID Power Card Par. 15-60 Option Mounted Par. 15-61 Option SW Version BAS-SVX19C-EN...
  • Page 176 Troubleshooting ALARM 16, Short circuit WARNING 24, External fan fault There is short-circuiting in the motor or on the motor The fan warning function is an extra protection func- terminals. tion that checks if the fan is running / mounted. The fan warning can be disabled in par.
  • Page 177 WARNING fuses to the frequency converter Disconnect power before proceeding. ALARM 38, Internal fault It may be necessary to contact your Trane supplier. Turn off the frequency converter and check motor Some typical alarm messages: phase U. Serial port cannot be initialized. Serious...
  • Page 178 5376-6 Out of memory ALARM 50, AMA calibration failed Contact your Trane supplier. ALARM 51, AMA check Unom and Inom ALARM 39, Heatsink sensor The setting of motor voltage, motor current, and mo- No feedback from the heatsink temperature sensor.
  • Page 179 Troubleshooting ALARM 53, AMA motor too big The motor is too big for the AMA to be carried out. ALARM 54, AMA motor too small The motor is too small for the AMA to be carried out. ALARM 55, AMA Parameter out of range The parameter values found from the motor are out- side acceptable range.
  • Page 180 ALARM 58, AMA internal fault WARNING 77, Reduced power mode: Contact your Trane supplier. This warning indicates that the drive is operating in WARNING 59, Current limit reduced power mode (i.e. less than the allowed num- The current is higher than the value in par.
  • Page 181 Troubleshooting WARNING 201, Fire Mode was Active ALARM 247, Power card temperature Fire Mode has been active. This alarm is only for F Frame drives. It is equivalent to Alarm 69. The report value in the alarm log indi- WARNING 202, Fire Mode Limits Exceeded cates which power module generated the alarm: Fire Mode has suppressed one or more warranty 1 = left most inverter module.

  • Page 182: Acoustic Noise Or Vibration

    Troubleshooting Acoustic Noise or Vibration If the motor or the equipment driven by the motor - e.g. a fan blade - is making noise or vibrations at certain frequencies, try the following: • Speed Bypass, parameter group 4-6* • Over-modulation, par. 14-03 Overmodulation set to off •...
  • Page 183 Troubleshooting 7-16 BAS-SVX19C-EN...
  • Page 184 Specifications General Specifications Mains supply 200 - 240 VAC - Normal overload 110% for 1 minute Frequency converter P1K1 P1K5 P2K2 P3K0 P3K7 Typical Shaft Output [kW] IP 20 / Chassis (A2+A3 may be converted to IP21 using a conver- Mechanical mount- sion kit.
  • Page 185 Specifications BAS-SVX19C-EN...
  • Page 186 Specifications BAS-SVX19C-EN...
  • Page 187 Specifications BAS-SVX19C-EN...
  • Page 188 Specifications BAS-SVX19C-EN...
  • Page 189 Specifications BAS-SVX19C-EN...
  • Page 190 *Percentage relates to the frequency converter's nominal torque. Cable lengths and cross sections: Max. motor cable length, screened/armoured TR200: 150 m Max. motor cable length, unscreened/unarmoured TR200: 300 m Max. cross section to motor, mains, load sharing and brake * Maximum cross section to control terminals, rigid wire 1.5 mm...
  • Page 191 Specifications Analog inputs: Number of analog inputs Terminal number 53, 54 Modes Voltage or current Mode select Switch S201 and switch S202 Voltage mode Switch S201/switch S202 = OFF (U) Voltage level : 0 to + 10 V (scaleable) Input resistance, R approx.
  • Page 192 Specifications Digital output: Programmable digital/pulse outputs Terminal number 27, 29 Voltage level at digital/frequency output 0 - 24 V Max. output current (sink or source) 40 mA Max. load at frequency output 1 kΩ Max. capacitive load at frequency output 10 nF Minimum output frequency at frequency output 0 Hz...

  • Page 193: Special Conditions

    Specifications Surroundings: Enclosure type A IP 20/Chassis, IP 21kit/Type 1, IP55/Type12, IP 66/Type12 Enclosure type B1/B2 IP 21/Type 1, IP55/Type12, IP 66/12 Enclosure type B3/B4 IP20/Chassis Enclosure type C1/C2 IP 21/Type 1, IP55/Type 12, IP66/12 Enclosure type C3/C4 IP20/Chassis Enclosure type D1/D2/E1 IP21/Type 1, IP54/Type12 Enclosure type D3/D4/E2 IP00/Chassis...
  • Page 194 With a typical full load current of EFF 2 motors, full output shaft power can be maintained up to 50 °C. For more specific data and/or derating information for other motors or conditions, please contact Trane. The output current of frequency converters with build-in fuses installed in an environment with maximum am- bient temperatures up to 50°C must be derated according to the table below.
  • Page 195 A, B and C. At altitudes AMB, MAX above 2 km, please contact Trane regarding PELV. An alternative is to lower the ambient temperature at high altitudes and thereby ensure 100% output current at high altitudes. As an example of how to read the graph, the situation at 2 km is elaborated. At a temperature of 45°...
  • Page 196 In the graphs shown below, the typical VT curve is below the maximum torque with de-rating and maximum torque with forced cooling at all speeds. Maximum load for a standard motor at 40 °C driven by TR200 drive Legend: ─ ─ ─ ─Typical torque at VT load ─•─•─•─Max torque with forced cooling ‒‒‒‒‒Max torque Note 1) Over-syncronous speed operation will result in the available motor torque decreasing inversely proportional with the increase in speed.
  • Page 197 Specifications 8-14 BAS-SVX19C-EN...
  • Page 198 Index Index Abbreviations And Standards Ac Brake Max. Current 2-16 6-27 Acceleration Time Access To Control Terminals 4-32 Accessory Bags Alarm/warning Code List Alarms And Warnings 5-11 Analog Inputs Analog Output Auto Energy Optimization Compressor 6-23 Auto Energy Optimization Vt 6-23 Auto Tune 4-37...
  • Page 199 Index Dc Hold/preheat Current 2-00 6-27 Dc Link Default Settings 6-62 Default Settings 5-12 Derating For Ambient Temperature 8-11 Derating For Low Air Pressure 8-12 Derating For Running At Low Speed 8-13 Digital Inputs: Digital Output Display Line 1.1 Small 0-20 6-16 Display Text 1 0-37 6-21...

  • Page 200: Mechanical Dimensions

    Index Installation At High Altitudes Interval Between Starts 22-76 6-56 [Jog Speed Hz] 3-11 [Jog Speed Rpm] 3-19 Language 0-01 Language Package 1 Language Package 2 Leds Literature Live Zero Timeout Function 6-01 6-36 Live Zero Timeout Time 6-00 6-36 Loggings Low Speed Detection 22-22...
  • Page 201 Index Name Plate Data 4-37 Name Plate Data. 4-37 No Operation No-flow Delay 22-24 6-54 No-flow Function 22-23 6-53 Non-ul Fuses 200 V To 480 V Output Performance (u, V, W) Overmodulation 14-03 6-43 Over-voltage Control 2-17 6-27 Parameter Data Parameter Set-up 6-57 Parameters For Quick Set-up...
  • Page 202 Index Side-by-side Installation Sine-wave Filter 4-19 Start Delay 1-71 6-24 Stator Leakage Reactance 6-24 Status Status Messages Step-by-step 6-61 Surroundings: 8-10 Switches S201, S202, And S801 4-36 Switching Frequency 14-01 6-43 Terminal 27 Digital Input 5-12 6-8, 6-33 Terminal 27 Mode 5-01 6-31 Terminal 29 Mode...
  • Page 203 Index Warning Feedback High 4-57 6-30 Warning Feedback Low 4-56 6-30 Warning Speed High 4-53 6-30 Wiring Example And Testing 4-27 BAS-SVX19C-EN...
  • Page 204 March 2010 Supersedes August 2009 www.trane.com Trane has a policy of continuous product and product data improvement and reserves the For more information, contact your local Trane right to change design and specifications without notice. office or e-mail us at comfort@trane.com...

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