Trane TR150 Quick Manual
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Trane TR150 Quick Manual

Trane TR150 Quick Manual

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Quick Guide
TR150 and TR170
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of
heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training.
Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury.
When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are
attached to the equipment.
August 2020
SAFETY WARNING
BAS-SVX58D-EN

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Summary of Contents for Trane TR150

  • Page 1 Quick Guide TR150 and TR170 SAFETY WARNING Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury.

  • Page 2: Table Of Contents

    Contents TR150 and TR170 Quick Guide Contents 1 Introduction 1.1 Purpose of the Quick Guide 1.2 Additional Resources 1.3 Document and Software Version 1.4 Certificates and Approvals 1.5 Disposal 2 Safety 2.1 Safety Symbols 2.2 Qualified Personnel 2.3 Safety 2.4 Motor Thermal Protection 3 Installation 3.1 Mechanical Installation...
  • Page 3 Contents 6.3.2 Derating for Low Air Pressure and High Altitudes 6.4 General Technical Data 6.4.1 Mains Supply (L1, L2, L3) 6.4.2 Motor Output (U, V, W) 6.4.3 Cable Length and Cross-section 6.4.4 Digital Inputs 6.4.5 Analog Inputs 6.4.6 Analog Output 6.4.7 Control Card, RS485 Serial Communication 6.4.8 Control Card, 24 V DC Output 6.4.9 Relay Output...

  • Page 4: Introduction

    Introduction TR150 and TR170 Quick Guide 1 Introduction 1.1 Purpose of the Quick Guide 1.4 Certificates and Approvals The Quick guide provides information for safe installation Certification IP20 and commissioning of the frequency converter. ✓ EC Declaration of Conformity The Quick guide is intended for use by qualified personnel.

  • Page 5: Safety

    Safety 2 Safety 2.1 Safety Symbols WARNING The following symbols are used in this document: UNINTENDED START When the frequency converter is connected to AC mains, DC supply, or load sharing, the motor may start at any WARNING time. Unintended start during programming, service, or Indicates a potentially hazardous situation that could repair work can result in death, serious injury, or result in death or serious injury.

  • Page 6: Motor Thermal Protection

    Safety TR150 and TR170 Quick Guide Voltage [V] Power range [kW (hp)] Minimum waiting time (minutes) 3x200 0.25–3.7 (0.33–5) 3x200 5.5–11 (7–15) 3x400 0.37–7.5 (0.5–10) 3x400 11–90 (15–125) 3x600 1.5–7.5 (2–10) 3x600 11–90 (15–125) Table 2.1 Discharge Time WARNING LEAKAGE CURRENT HAZARD Leakage currents exceed 3.5 mA.

  • Page 7: Installation

    The frequency converter can be mounted side by side but requires the clearance above and below for cooling. Power [kW (hp)] Clearance above/below [mm (in)] Size IP class 3x200–240 V 3x380–480 V 3x525–600 V TR150 IP20 0.25–1.5 (0.33–2) 0.37–1.5 (0.5–2) – 100 (4) IP20 2.2 (3) 2.2–4 (3–5)

  • Page 8: Frequency Converter Dimensions

    Installation TR150 and TR170 Quick Guide 3.1.2 Frequency Converter Dimensions Depth Maxi- Height Width Mounting hole Enclosure Power [kW (hp)] [mm (in)] [mm (in)] [mm (in)] (in)] weight Size kg (lb) class 200–240 V 380–480 V 525–600 V TR150 0.25–1.5 0.37–1.5...

  • Page 9: Electrical Installation

    Torque [Nm (in-lb)] Enclosure Control IP class 3x200–240 V 3x380–480 V Mains Motor Ground Relay size connection terminals TR150 0.25–1.5 0.37–1.5 (0.5– IP20 0.8 (7.0) 0.8 (7.0) 0.8 (7.0) 0.5 (4.0) 0.8 (7.0) 0.5 (4.0) (0.33–2.0) 2.0) IP20 2.2 (3.0) 2.2–4.0 (3.0–5.0)

  • Page 10: Mains

    3.2.1 IT Mains • For further details on mounting the decoupling plate, see Decoupling Plate Mounting Instruction. • Also see EMC-Correct Installation in the TR150 and CAUTION TR170 Design Guide. IT Mains Mount the ground cables to the ground terminal.
  • Page 11 Installation Relays and terminals on enclosure size H6 Relays and terminals on enclosure size H7 1 Mains 2 Motor 1 Mains 3 Ground 2 Relays 4 Relays 3 Ground 4 Motor Illustration 3.3 Enclosure Size H6 IP20, 380–480 V, 30–45 kW (40–60 hp) Illustration 3.4 Enclosure Size H7 IP20, 200–240 V, 15–18.5 kW (20–25 hp) IP20, 380–480 V, 55–75 kW (70–100 hp)
  • Page 12 Installation TR150 and TR170 Quick Guide Complete the following steps to connect the mains cables Relays and terminals on enclosure size H8 for enclosure size H9. Use the tightening torques described in chapter 3.2.1 Electrical Installation in General. Slide the mounting plate into place and tighten the 2 screws as shown in Illustration 3.7.
  • Page 13 Installation Mount the support bracket across the mains Mount the ground cable as shown in cables and tighten the screws as shown in Illustration 3.8. Illustration 3.10. Illustration 3.10 Mounting the Support Bracket Relays and terminals on enclosure size H10 Illustration 3.8 Mounting the Ground Cable Insert the mains cables to the mains plug and tighten the screws as shown in Illustration 3.9.

  • Page 14: Fuses And Circuit Breakers

    Installation TR150 and TR170 Quick Guide 3.2.3 Fuses and Circuit Breakers Branch circuit protection To prevent fire hazards, protect the branch circuits in an installation - switch gear, machines, and so on - against short circuits and overcurrent. Follow national and local regulations.

  • Page 15: Emc-Correct Electrical Installation

    Installation Circuit breaker Fuse Non-UL Non-UL Bussmann Bussmann Bussmann Bussmann Max fuse Power [kW (hp)] Type RK5 Type RK1 Type J Type T Type G 55 (70) Cutler-Hammer Moeller NZMB1- FRS-R-200 KTS-R200 JKS-R200 JJS-R200 75 (100) JGE3200FFG A200 FRS-R-200 KTS-R200 JKS-R200 JJS-R200 Cutler-Hammer...
  • Page 16 Installation TR150 and TR170 Quick Guide Illustration 3.12 EMC-correct Electrical Installation BAS-SVX58D-EN 08/2020 All rights reserved.

  • Page 17: Control Terminals

    Installation 3.2.5 Control Terminals Illustration 3.14 shows all the frequency converter control terminals. Applying start (terminal 18), connection between terminals 12-27, and an analog reference (terminal 53 or Remove the terminal cover to access the control terminals. 54, and 55) make the frequency converter run. Use a flat-edged screwdriver to push down the lock lever The digital input mode of terminal 18, 19, and 27 is set in of the terminal cover under the LCP, then remove the...

  • Page 18: Acoustic Noise Or Vibration

    Installation TR150 and TR170 Quick Guide Illustration 3.15 Basic Wiring Schematic Drawing NOTICE There is no access to UDC- and UDC+ on the following units: • IP20, 380–480 V, 30–90 kW (40–125 hp) • IP20, 200–240 V, 15–45 kW (20–60 hp) •...

  • Page 19: Programming

    Keypad or from a PC via the RS485 COM port by installing If the same set-up acts as both active and edit set-up, only the Trane Drive Utility (TDU). Refer to chapter 1.2 Additional that set-up number is shown (factory setting). When active Resources for more details about the software.

  • Page 20: Set-Up Wizard

    Programming TR150 and TR170 Quick Guide 4.2 Set-up Wizard The built-in wizard menu guides the installer through the set-up of the frequency converter in a clear and structured manner for open-loop applications, closed-loop applications, and quick motor settings. Illustration 4.2 Frequency Converter Wiring The wizard is shown after power-up until any parameter has been changed.
  • Page 21 Programming Illustration 4.4 Set-up Wizard for Open-loop Applications BAS-SVX58D-EN 08/2020 All rights reserved.
  • Page 22 Programming TR150 and TR170 Quick Guide Set-up Wizard for Open-loop Applications Parameter Option Default Usage – Parameter 0-03 Regional [0] International [0] International Settings [1] US Size related Select the operating mode for restart after reconnection of Parameter 0-06 GridType [0] 200–240 V/50 Hz/IT-...
  • Page 23 Programming Parameter Option Default Usage Setting the parameter value might change these Parameter 1-10 Motor *[0] Asynchron [0] Asynchron parameters: Construction [1] PM, non-salient SPM • [3] PM, salient IPM Parameter 1-01 Motor Control Principle. • Parameter 1-03 Torque Characteristics. •...
  • Page 24 Programming TR150 and TR170 Quick Guide Parameter Option Default Usage 0.12–110 kW/0.16–150 Size related Enter the motor power from the nameplate data. Parameter 1-20 Motor Power 50–1000 V Size related Enter the motor voltage from the nameplate data. Parameter 1-22 Motor Voltage 20–400 Hz...
  • Page 25 Programming Parameter Option Default Usage Select [1] Enabled to enable the frequency converter to Parameter 1-73 Flying Start [0] Disabled [0] Disabled catch a motor spinning due to mains drop-out. Select [0] [1] Enabled Disabled if this function is not required. When this parameter is set to [1] Enabled, parameter 1-71 Start Delay and parameter 1-72 Start Function are not functional.
  • Page 26 Programming TR150 and TR170 Quick Guide Set-up Wizard for Closed-loop Applications Illustration 4.5 Set-up Wizard for Closed-loop Applications BAS-SVX58D-EN 08/2020 All rights reserved.
  • Page 27 Programming Parameter Range Default Usage – Parameter 0-03 Regional [0] International [0] International Settings [1] US [0]–[132] see Table 4.4. Size selected Select the operating mode for restart after reconnection of Parameter 0-06 GridType the frequency converter to mains voltage after power- down.
  • Page 28 Programming TR150 and TR170 Quick Guide Parameter Range Default Usage Setting the parameter value might change these Parameter 1-10 Motor *[0] Asynchron [0] Asynchron parameters: Construction [1] PM, non-salient SPM • [3] PM, salient IPM Parameter 1-01 Motor Control Principle.
  • Page 29 Programming Parameter Range Default Usage 0.09–110 kW Size related Enter the motor power from the nameplate data. Parameter 1-20 Motor Power 50–1000 V Size related Enter the motor voltage from the nameplate data. Parameter 1-22 Motor Voltage 20–400 Hz Size related Enter the motor frequency from the nameplate data.
  • Page 30 Programming TR150 and TR170 Quick Guide Parameter Range Default Usage -4999.000–4999.000 The minimum reference is the lowest value obtainable by Parameter 3-02 Minimum summing all references. Reference -4999.000–4999.000 The maximum reference is the highest value obtainable by Parameter 3-03 Maximum summing all references.
  • Page 31 Programming Parameter Range Default Usage 0.05–1.00 s 0.10 s Parameter 30-23 Locked Rotor – Detection Time [s] Table 4.5 Set-up Wizard for Closed-loop Applications Motor set-up The motor set-up wizard guides users through the needed motor parameters. Parameter Range Default Usage –...
  • Page 32 Programming TR150 and TR170 Quick Guide Parameter Range Default Usage Setting the parameter value might change these Parameter 1-10 Motor *[0] Asynchron [0] Asynchron parameters: Construction [1] PM, non-salient SPM • [3] PM, salient IPM Parameter 1-01 Motor Control Principle.
  • Page 33 Programming Parameter Range Default Usage 0.12–110 kW/0.16–150 Size related Enter the motor power from the nameplate data. Parameter 1-20 Motor Power 50–1000 V Size related Enter the motor voltage from the nameplate data. Parameter 1-22 Motor Voltage 20–400 Hz Size related Enter the motor frequency from the nameplate data.

  • Page 34: Parameter List

    Programming TR150 and TR170 Quick Guide Parameter Range Default Usage 0.0–400.0 Hz 0.0 Hz Enter the minimum limit for low speed. Parameter 4-12 Motor Speed Low Limit [Hz] 0.0–400.0 Hz 100.0 Hz Enter the maximum limit for high speed. Parameter 4-14 Motor Speed High Limit [Hz] 0.0–400.0 Hz...
  • Page 35 Programming BAS-SVX58D-EN 08/2020 All rights reserved.
  • Page 36 Programming TR150 and TR170 Quick Guide BAS-SVX58D-EN 08/2020 All rights reserved.

  • Page 37: Warnings And Alarms

    Discharge from output phases to ground, using the value of Earth Fault – parameter 15-31 InternalFaultReason if possible. Control Voltage – Fault Control voltage is low. Contact the local Trane supplier. 24 V supply low 24 V DC supply may be overloaded. AMA calibration – – failed Contact the local Trane supplier.
  • Page 38 Contact the local Trane supplier. The frequency converter has a new type code (on 400 V, 30– – New Typecode – 90 kW (40–125 hp) and 600 V units). Contact the local Trane supplier. Table 5.1 Warnings and Alarms BAS-SVX58D-EN 08/2020 All rights reserved.

  • Page 39: Specifications

    Specifications 6 Specifications 6.1 Mains Supply 6.1.1 3x200–240 V AC Frequency converter TR150 PK25 PK37 PK75 P1K5 P2K2 P3K7 P5K5 P7K5 Typical shaft output [kW] 0.25 0.37 0.75 Typical shaft output [hp] 0.33 10.0 Protection rating IP20 Maximum cable size in terminals (mains,...
  • Page 40 Specifications TR150 and TR170 Quick Guide Frequency converter TR150 TR170 P11K P15K P18K P22K P30K P37K P45K P1K5 Typical shaft output [kW] 11.0 15.0 18.5 22.0 30.0 37.0 45.0 Typical shaft output [hp] 15.0 20.0 25.0 30.0 40.0 50.0 60.0...

  • Page 41: 3X380-480 V Ac

    Specifications 6.1.2 3x380–480 V AC Frequency converter TR150 TR170 PK37 PK75 P1K5 P2K2 P3K0 P4K0 P5K5 P7K5 P11K P15K P1K5 Typical shaft output [kW] 0.37 0.75 11.0 15.0 Typical shaft output [hp] 10.0 15.0 20.0 Protection rating IP20 Maximum cable size in...
  • Page 42 Specifications TR150 and TR170 Quick Guide Frequency converter TR 150 P18K P22K P30K P37K P45K P55K P75K P90K Typical shaft output [kW] 18.5 22.0 30.0 37.0 45.0 55.0 75.0 90.0 Typical shaft output [hp] 25.0 30.0 40.0 50.0 60.0 70.0 100.0...

  • Page 43: 3X525-600 V Ac

    Specifications 6.1.3 3x525–600 V AC Frequency converter TR150 TR170 P2K2 P3K0 P3K7 P5K5 P7K5 P11K P15K P18K P22K P30K P37K P45K P55K P75K P90 P1K5 Typical shaft output 11.0 15.0 18.5 22.0 30.0 45.0 55.0 75.0 90.0 [kW] Typical shaft output 10.0...

  • Page 44: Emc Emission Test Results

    Specifications TR150 and TR170 Quick Guide 6.2 EMC Emission Test Results 6.2.1 EMC Emission Test Results The following test results have been obtained using a system with a frequency converter, a shielded control cable, a control box with potentiometer, and a shielded motor cable.

  • Page 45: Special Conditions

    6.3.2 Derating for Low Air Pressure and High Altitudes The cooling capability of air is decreased at low air pressure. For altitudes above 2000 m (6562 ft), contact Trane regarding PELV. Below 1000 m (3281 ft) altitude, derating is not necessary. For altitudes above 1000 m (3281 ft), decrease the ambient temperature or the maximum output current.

  • Page 46: Digital Inputs

    Specifications TR150 and TR170 Quick Guide Cross-section DC terminals for filter feedback on enclosure sizes H1–H3, I2, I3, I4 4 mm /11 AWG Cross-section DC terminals for filter feedback on enclosure sizes H4–H5 16 mm /6 AWG Maximum cross-section to control terminals, rigid wire 2.5 mm...

  • Page 47: Control Card, Rs485 Serial Communication

    Specifications Maximum load at digital output 1 kΩ 1) Terminals 27 and 29 can also be programmed as input. Terminal 29 can also be programmed as pulse input. 2) Terminals 42 and 45 can also be programmed as analog output. The digital outputs are galvanically isolated from the supply voltage (PELV) and other high voltage terminals.

  • Page 48: Ambient Conditions

    Specifications TR150 and TR170 Quick Guide 3) UL applications 300 V AC 2 A. Control Card, 10 V DC Output Terminal number 10.5 V ±0.5 V Output voltage Maximum load 25 mA 6.4.10 Ambient Conditions Enclosure protection rating IP20, IP54 (Not for outdoor installation)

  • Page 49: Index

    Index Index Mains supply (L1, L2, L3)..............44 Mains supply 3x200–240 V AC..........38, 39 Ambient condition................47 Mains supply 3x380–480 V AC............40 Mains supply 3x525–600 V AC............42 Cable Menu key....................18 length....................44 Motor Circuit breaker..................13 overload protection................
  • Page 50 Index TR150 and TR170 Quick Guide BAS-SVX58D-EN 08/2020 All rights reserved.
  • Page 51 For more information, please visit trane.com or tranetechnologies.com. Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice. We are committed to using environmentally conscious print practices.

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