Page 1
Operating Instructions TR200 New D-Frame, 110-400 kW SAFETY WARNING Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury.
Page 2
TR200 D-Frame Operating Instructions Safety Safety Voltage Power range Power range Minimum [kW] [HP] waiting time Safety [min] WARNING 3x400 90-250 125-350 3x400 110-315 150-450 HIGH VOLTAGE! 3x500 110-315 150-450 Frequency converters contain high voltage when 3x500 132-355 175-500 connected to AC mains input power. Installation, start up,...
TR200 D-Frame Operating Instructions Introduction 1.1.2 Extended Options Cabinets Options unit Extension cabinets Possible options designations D1h enclosure with Brake, Disconnect If a frequency converter is ordered with one of the following options, it is supplied with an options cabinet short extension that makes it taller.
• DC bus Intermediate DC-bus circuit • The TR200 Design Guide is intended to provide handles the DC current detailed capabilities and functionality to design • DC reactors Filter the intermediate DC motor control systems.
TR200 D-Frame Operating Instructions Introduction 1.6 Frame Sizes and Power Ratings kW Normal Overload 400 V 500 V 525 V 690 V Table 1.4 kW Rated Frequency Converters HP Normal Overload 460 V 575 V Table 1.5 HP Rated Frequency Converters...
If the frequency converter is without built-in (3300 ft) above sea level must be considered. See fuses, ensure that the external fuses are rated TR200 Design Guide for detailed information. correctly The high power frequency converters utilise a back- channel cooling concept that removes heatsink cooling air,...
TR200 D-Frame Operating Instructions Installation Airflow The necessary airflow over the heat sink must be secured. The flow rate is shown in Table 2.2. The fan runs for the following reasons: • • DC Hold • Pre-Mag • DC Brake •...
Installation TR200 D-Frame Operating Instructions 2.4 Electrical Installation 2.4.1 General Requirements This section contains detailed instructions for wiring the frequency converter. The following tasks are described: • Wiring the motor to the frequency converter output terminals • Wiring the AC mains to the frequency converter input terminals •...
Page 15
Installation TR200 D-Frame Operating Instructions For your safety, comply with the following requirements • Electronic controls equipment is connected to hazardous mains voltage. Extreme care should be taken to protect against electrical hazards when applying power to the unit. •...
RFI filtering, screened motor cables, and • Trane recommends that all power connections be frequency converter power. made with a minimum 75 °C rated copper wire. EN/IEC61800-5-1 (Power Drive System Product Standard) requires special care if the leakage current exceeds 3.5 mA.
Installation TR200 D-Frame Operating Instructions 2.4.2.2 Earthing (Grounding) IP20 2.4.2.3 Earthing (Grounding) IP21/54 Enclosures Enclosures The frequency converter can be earthed (grounded) using The frequency converter can be earthed (grounded) using conduit or shielded cable. For earthing (grounding) of the conduit or shielded cable.
TR200 D-Frame Operating Instructions Installation • • Do not wire a starting or pole-changing device Torque terminals in accordance with the between the frequency converter and the motor information provided in 10.3.4 Connection • Tightening Torques Connect the 3-phase motor wiring to terminals •...
Page 19
Installation TR200 D-Frame Operating Instructions Illustration 2.9 Loadshare and Regeneration Terminals, D3h Front view Side view Table 2.3 Illustration 2.10 Terminal Locations D2h BAS-SVX54B-EN...
Page 20
TR200 D-Frame Operating Instructions Installation Illustration 2.11 Terminal Locations D4h Illustration 2.12 Load share and Regeneration Terminals, D4h Front view Side view Table 2.4 BAS-SVX54B-EN...
Installation TR200 D-Frame Operating Instructions 2.4.4 Motor Cable The motor must be connected to terminals U/T1/96, V/ T2/97, W/T3/98. Earth (ground) to terminal 99. All types of three-phase asynchronous standard motors can be used with a frequency converter unit. The factory setting is for...
Aluminium-clad with copper wire Twisted copper wire or armoured steel wire cable Min. 16 mm Single-layer braided copper wire with varying Equalizing cable percentage screen coverage. This is the typical Trane reference cable. Table 2.8 Double-layer braided copper wire BAS-SVX54B-EN...
Installation TR200 D-Frame Operating Instructions 2.5.4 Control Terminal Types 50/60 Hz earth (ground) loops With very long control cables, earth loops (ground loops) may occur. To eliminate earth (ground) loops, connect one Terminal functions and default settings are summarized in end of the screen-to-earth (ground) with a 100 nF 2.5.6 Control Terminal Functions.
TR200 D-Frame Operating Instructions Installation • 2.5.5 Wiring to Control Terminals Terminal 54 default is for a feedback signal in closed loop set in 16-63 Terminal 54 Switch Setting Terminal plugs can be removed for easy access. Illustration 2.30 Removal of Control Terminals 2.5.6 Control Terminal Functions...
Installation TR200 D-Frame Operating Instructions connecting a motor to the frequency converter, always use best results, operate the heater only when the unit is not screened motor cable. running and turn the heater off when the unit is running. 2.7.4 Brake Chopper...
TR200 D-Frame Operating Instructions Installation NOTE In applications requiring UL listing, when the frequency converter is supplied with a contactor, the customer must provide external fusing to maintain the UL rating of the frequency converter and a short circuit current rating of 100,000 A.
Start Up and Commissioning TR200 D-Frame Operating Instructions 3 Start Up and Commissioning 3.1 Pre-start CAUTION Before applying power to the unit, inspect the entire installation as detailed in Table 3.1. Check mark those items when completed. ☑ Inspect for Description •...
TR200 D-Frame Operating Instructions Start Up and Commissioning 3.2 Applying Power the frequency converter: either by using the Smart WARNING Application Set-up (SAS) or by using the procedure described further down. The SAS is a quick wizard for HIGH VOLTAGE! setting up the most commonly used applications.
Start Up and Commissioning TR200 D-Frame Operating Instructions Press the navigation keys to scroll to 3-13 Reference Site. Linked to Hand/Auto* Local 0-03 Regional Settings and press [OK]. Remote. 3.4 Local-control Test CAUTION MOTOR START! Ensure that the motor, system and any attached equipment are ready for start.
TR200 D-Frame Operating Instructions Start Up and Commissioning NOTE 3.2 Applying Power to 3.3 Basic Operational Programming conclude the procedures for applying power to the frequency converter, basic programming, set-up and functional testing. 3.5 System Start Up The procedure in this section requires user-wiring and application programming to be completed.
User Interface TR200 D-Frame Operating Instructions 4 User Interface 4.1.1 LCP Layout 4.1 Local Control Panel The LCP is divided into four functional groups (see The local control panel (LCP) is the combined display and Illustration 4.1). keypad on the front of the unit. The LCP is the user interface to the frequency converter.
TR200 D-Frame Operating Instructions User Interface 4.1.2 Setting LCP Display Values 4.1.3 Display Menu Keys The display area is activated when the frequency converter Menu keys are used for menu access for parameter set-up, receives power from mains voltage, a DC bus terminal, or toggling through status display modes during normal an external 24 V DC supply.
User Interface TR200 D-Frame Operating Instructions 4.1.4 Navigation Keys 4.1.5 Operation Keys Navigation keys are used for programming functions and Operation keys are found at the bottom of the LCP. moving the display cursor. The navigation keys also provide speed control in local (hand) operation. Three frequency converter status indicator lights are also located in this area.
TR200 D-Frame Operating Instructions User Interface WARNING personal menu settings, fault log, alarm log, and other monitoring functions UNINTENDED START! • Using 14-22 Operation Mode is generally When the frequency converter is connected to AC mains, recommended the motor may start at any time. The frequency converter, •...
[Quick Menu] or [Main Menu] on the LCP. (See 4.1 Local Control Panel for details on using the LCP function keys). Parameters may also be accessed through a PC using the Trane Drive Utility (TDU) (see 5.6.1 Remote Programming with ). Illustration 5.1...
Page 44
TR200 D-Frame Operating Instructions Programming 3-03 Maximum Reference. Set maximum internal frequency converter reference to 60 Hz. (This sets the maximum frequency converter speed at 60 Hz. Note that 50/60 Hz is a regional variation). Illustration 5.8 6-15 Terminal 53 High Ref./Feedb. Value. Set maximum speed reference on terminal 53 at 50 Illustration 5.5...
Programming TR200 D-Frame Operating Instructions 5.3 Control Terminal Programming Examples Control terminals can be programmed. • Each terminal has specified functions it is capable of performing • Parameters associated with the terminal enable Illustration 5.13 the function • For proper frequency converter functioning, the control terminals must be 5.4 International/North American Default...
TR200 D-Frame Operating Instructions Programming Parameter International North American default parameter default parameter value value 22-85 Speed at 1500 RPM 1800 RPM Design Point [RPM] See Note 3 22-86 Speed at 50 Hz 60 Hz Design Point [Hz] 24-04 Fire Mode...
Trane has a software program available for developing, storing, and transferring frequency converter programming. The Trane Drive Utility (TDU) allows the user to connect a PC to the frequency converter and perform live programming rather than using the LCP. Additionally, all frequency converter programming can be done off-line and simply downloaded to the frequency converter.
TR200 D-Frame Operating Instructions Application Examples 6 Application Examples Parameters Function Setting 6.1 Introduction NOTE 1-29 Automatic Motor [1] Enable A jumper wire may be required between terminal 12 (or Adaptation complete 13) and terminal 37 for the frequency converter to operate (AMA) when using factory default programming values.
Page 53
Application Examples TR200 D-Frame Operating Instructions Parameters Function Setting 6-12 Terminal 53 4 mA* Low Current 6-13 Terminal 53 20 mA* High Current 6-14 Terminal 53 0 RPM Illustration 6.1 Start/Stop with Safe Stop Low Ref./Feedb. Value 6-15 Terminal 53...
Page 54
TR200 D-Frame Operating Instructions Application Examples Parameters Parameters Function Setting Function Setting 5-10 Terminal 18 [8] Start 6-10 Terminal 53 Digital Input Low Voltage 0.07 V* 5-11 Terminal 19 [10] 6-11 Terminal 53 10 V* Digital Input Reversing* High Voltage...
Page 55
Application Examples TR200 D-Frame Operating Instructions Parameters Function Setting S p e e d 1-90 Motor R e f e r e n c e Thermal Thermistor Protection trip 1-93 Thermistor [1] Analog S t a r t ( 1 8 )
Page 56
TR200 D-Frame Operating Instructions Application Examples Parameters Function Setting 4-30 Motor Feedback Loss Function [1] Warning 4-31 Motor 100 RPM Feedback Speed Error 4-32 Motor Feedback Loss Timeout 7-00 Speed PID [2] MCB 102 Feedback Source 17-11 Resolution 1024* Illustration 6.4 Mechanical Brake Control...
Status Messages TR200 D-Frame Operating Instructions 7 Status Messages 7.1 Status Display 7.2 Status Message Definitions Table When the frequency converter is in status mode, status Table 7.1, Table 7.2 and Table 7.3 define the meaning of the messages are generated automatically from within the status message display words.
Page 58
TR200 D-Frame Operating Instructions Status Messages Current Low The frequency converter output current is Jogging The motor is running as programmed in below the limit set in 4-52 Warning Speed Low 3-19 Jog Speed [RPM]. • Jog was selected as function for a digital...
Page 59
Status Messages TR200 D-Frame Operating Instructions Run on ref. The frequency converter is running in the reference range. The feedback value matches the setpoint value. Run request A start command has been given, but the motor is stopped until a run permissive signal is received via digital input.
TR200 D-Frame Operating Instructions Warnings and Alarms 8 Warnings and Alarms action puts the frequency converter into a trip condition as described above and may be reset in any of those 4 ways. 8.1 System Monitoring The frequency converter monitors the condition of its 8.3 Warning and Alarm Displays...
Warnings and Alarms TR200 D-Frame Operating Instructions Warn. LED Alarm LED Warning Alarm ON (Flashing) Trip-Lock ON (Flashing) Table 8.1 8.4 Warning and Alarm Definitions Table 8.2 defines whether a warning is issued before an alarm, and whether the alarm trips the unit or trip locks the unit.
Page 62
TR200 D-Frame Operating Instructions Warnings and Alarms Description Warning Alarm/Trip Alarm/Trip lock Parameter reference Overload of Digital Output Terminal 29 5-00 Digital I/O Mode, 5-02 Terminal 29 Mode Overload of Digital Output On X30/6 5-32 Term X30/6 Digi Out (MCB...
Warnings and Alarms TR200 D-Frame Operating Instructions Description Warning Alarm/Trip Alarm/Trip lock Parameter reference New Type Code Table 8.2 Alarm/Warning Code List (X) Dependent on parameter Cannot be Auto reset via 14-20 Reset Mode 8.5 Fault Messages WARNING 109 terminals 1, 3, 5 for signals, terminals 2, 4, 6 common).
Page 64
TR200 D-Frame Operating Instructions Warnings and Alarms Troubleshooting Troubleshooting • • Check that the supply voltage matches the Check for motor overheating frequency converter voltage • Check if the motor is mechanically overloaded • Perform input voltage test • Check that the thermistor is connected correctly •...
Page 65
Warnings and Alarms TR200 D-Frame Operating Instructions ALARM 14, Earth (ground) fault 0=The torque ref. was not reached before timeout. There is current from the output phases to earth, either in 1=There was no brake feedback before timeout. the cable between the frequency converter and the motor WARNING 23, Internal fan fault or in the motor itself.
Page 66
Check for loose or missing wiring powerup-wait 2304 Could not read any data from power EEPROM It may be necessary to contact the Trane supplier or 2305 Missing SW version from power unit service department. Note the code number for further...
Page 67
5123 Option in slot A: Hardware incompatible with ALARM 50, AMA calibration failed control board hardware Contact the Trane supplier or Trane Service Department. 5124 Option in slot B: Hardware incompatible with ALARM 51, AMA check U and I Control board hardware.
Page 68
TR200 D-Frame Operating Instructions Warnings and Alarms WARNING 60, External interlock ALARM 70, Illegal FC configuration External interlock has been activated. To resume normal The control card and power card are incompatible. Contact operation, apply 24 V DC to the terminal programmed for...
Page 69
Warnings and Alarms TR200 D-Frame Operating Instructions Troubleshooting Cycle power to the frequency converter to determine if the warning/alarm returns. WARNING 250, New spare part A component in the frequency converter has been replaced. Reset the frequency converter for normal operation.
TR200 D-Frame Operating Instructions Basic Troubleshooting 9 Basic Troubleshooting 9.1 Start Up and Operation Symptom Possible cause Test Solution Missing input power See Table 3.1 Check the input power source Missing or open fuses or circuit See open fuses and tripped circuit...
Page 71
Basic Troubleshooting TR200 D-Frame Operating Instructions Symptom Possible cause Test Solution Motor rotation limit Check that 4-10 Motor Speed Program correct settings Direction is programmed correctly. Active reversing signal Check if a reversing command is Deactivate reversing signal Motor running in wrong...
Page 72
TR200 D-Frame Operating Instructions Basic Troubleshooting Symptom Possible cause Test Solution Bypass critical frequencies by using parameters in parameter group 4-6* Speed Bypass Acoustic noise or vibration Turn off over-modulation in Check if noise and/or vibration (e.g. a fan blade is making Resonances, e.g.
Mains voltage low/mains voltage drop-out: During low mains voltage or a mains drop-out, the TR200 continues until the intermediate circuit voltage drops below the minimum stop level, which corresponds typically to 15% below the TR200 lowest rated supply voltage. Power-up and full torque cannot be expected at mains voltage lower than 10% below the TR200 lowest rated supply voltage.
Page 77
Specifications TR200 D-Frame Operating Instructions Analog inputs Number of analog inputs Terminal number 53, 54 Modes Voltage or current Mode select Switches A53 and A54 Voltage mode Switch A53/A54=(U) Voltage level 0 V to 10 V (scaleable) Input resistance, R approx.
Page 78
TR200 D-Frame Operating Instructions Specifications Digital output Programmable digital/pulse outputs Terminal number 27, 29 Voltage level at digital/frequency output 0-24 V Max. output current (sink or source) 40 mA Max. load at frequency output 1 kΩ Max. capacitive load at frequency output...
Page 79
Specifications TR200 D-Frame Operating Instructions Control characteristics ± 0.003 Hz Resolution of output frequency at 0-1000 Hz ≤2 ms System response time (terminals 18, 19, 27, 29, 32, 33) Speed control range (open loop) 1:100 of synchronous speed 30-4000 rpm: Maximum error of ±8 rpm Speed accuracy (open loop) All control characteristics are based on a 4-pole asynchronous motor.
The frequency converter must be protected against short- Trane recommends using the following fuses which will circuit to avoid electrical or fire hazard. Trane recommends ensure compliance with EN50178. In case of malfunction, using the fuses mentioned below to protect service...
TR200 D-Frame Operating Instructions Index Index Control Cables....................27 Card....................... 60 Card Performance................76 Card, 10 V DC Output..............75 Card, 24 Vdc Output................ 75 Input....................6, 26 Card, RS-485 Serial Communication:........74 Mains....................... 6 Card, USB Serial Communication..........76 Mains Connection................
Page 83
Index TR200 D-Frame Operating Instructions External Local Commands..................6, 54 Control................... 36, 38, 54 Controllers..................... 6 Control Panel..................36 Interlock....................43 Mode..................... 34 Voltage....................40 Operation.................... 36 Start....................... 34 Local-control Test................. 34 Fault Log......................37 Messages..................... 60 Main Menu..................40, 37 Feedback................
Page 85
For more information, please visit trane.com or tranetechnologies.com. Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice. We are committed to using environmentally conscious print practices.