Checking The Valve; Assembling The Tilt Ram - Yamaha 250GETO Service Manual

Checking the valve

1. Check the tilt piston absorber valves 1.
Clean if there is dirt or residue.
1

Assembling the tilt ram

cC
Do not use a rag when assembling the
PTT unit as dust and particles on the PTT
unit components can lead to poor perfor-
mance.
1. Install the new dust seal 1, new O-rings
2 and 3, and backup ring 4 into the tilt
cylinder end screw 5.
2. Install the tilt cylinder end screw 5,
spring 6, adapter 7, and tilt piston 8 to
the tilt ram 9.
3. Hold the tilt piston in a vice using the spe-
cial service tool on both sides.
6S35H11
4. Tighten the tilt ram 9 to the specified
S6P27560
5. Install the new O-ring w and backup ring
6. Install the balls r, absorber valve pins
7. Install the washers u, plate i, and bolt
e
w
8
Tilt cylinder and trim cylinder
torque.
9
q
0
PTT piston vice attachment 0:
90890-06572
Tilt rod wrench q: 90890-06569
Tilt ram 9:
55 N·m (5.5 kgf·m, 40.6 ft·lb)
e onto the tilt piston 8.
t, and springs y as shown.
o to the tilt piston 8, and then tighten
the bolt to the specified torque.
o
u
i
y t
Tilt piston bolt o:
7 N·m (0.7 kgf·m, 5.2 ft·lb)
1
2
3
S69J7310
4
5
6
7
y
t
r
8
e
w
8
S6P27210
9
7-42