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55BET 55DEHD E60HMHD
Yamaha 55BET 55DEHD E60HMHD Manuals
Manuals and User Guides for Yamaha 55BET 55DEHD E60HMHD. We have
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Yamaha 55BET 55DEHD E60HMHD manuals available for free PDF download: Service Manual, Rigging Manual
Yamaha 55BET 55DEHD E60HMHD Service Manual (489 pages)
Brand:
Yamaha
| Category:
Outboard Motor
| Size: 9.16 MB
Table of Contents
How to Use this Manual
4
Symbols
16
Contents
18
Table of Contents
20
General Information
20
Identification Serial Number
22
Starting Serial Numbers
22
Safety While Working
24
Fire Prevention
24
Ventilation
24
Self-Protection
24
Oils, Greases and Sealing Fluids
24
Good Working Practices
26
Safe Disassembly and Assembly
28
Special Tools
30
Measuring
30
Removing and Installing
34
Features and Benefits
40
Durability Further Improved by 3-Cylinder 2-Stroke Engine
40
Large-Capacity Water Pump
44
Shift Mechanism
48
Hydro Trim System
52
Large Water Separator Filter
56
Technical Tips
60
Shifting System
60
Reverse
64
Specifications
68
General Specifications
70
Identification
73
Chapter 1 Chapter 2
74
Power Unit
74
Lower Unit Specifications
78
Electrical Specifications
80
Outboard Dimensions
84
Bracket Dimensions
92
Tightening Torques
100
Specified Torques
100
Periodic Checks and Adjustments
104
Maintenance Specifications
74
Chapter 3
106
Maintenance Interval Chart
106
Checking the Top Cowling Fit
108
Fuel System
110
Checking the Fuel Line
110
Checking the Fuel Filter
112
Control System
114
Adjusting the Ignition Timing
114
Synchronizing the Carburetor
120
Adjusting the Pilot Screw
122
Adjusting the Engine Idling Speed
124
Adjusting the Throttle Link
126
Adjusting the Pick up Timing
128
Adjusting the Start-In-Gear Protection Device
128
Adjusting the Throttle Cable (E60Hmhd/E60Mh, E60Hwhd/E60Eh)
130
Adjusting the Throttle Cable (E60HWD)
134
Adjusting the Shift Cable (E60Hmhd/E60Mh, E60Hwhd/E60Eh)
138
Adjusting the Shift Cable (E60HWD)
142
Changing and Checking the Gear Oil Level
146
Lower Unit
146
Checking the Lower Unit (for Air Leaks)
148
Checking the Anode
150
Checking the Battery
150
General
150
Travail
151
Checking the Spark Plugs
152
Lubrication Points
156
Chapter 4
162
Fuel Line
162
Fuel Joint, Fuel Filter and Fuel Pump Removing/Installing
164
Fuel Joint, Fuel Filter and Fuel Pump
166
Fuel Pump
166
Checking the Fuel Joint
168
Disassembling/Assembling the Fuel Filter
170
Fuel Filter Disassembly/Assembly
170
Checking the Fuel Filter
172
Disassembling/Assembling the Fuel Pump
174
Fuel Pump Disassembly/Assembly
174
Checking the Fuel Pump
176
Carburetor Removal/Installation
178
Removing/Installing the Carburetor
178
Carburetor Disassembly/Assembly
182
Disassembling/Assembling the Carburetor
182
Checking the Carburetor
188
Disassembling the Carburetor
188
Assembling the Carburetor
190
Power Unit
192
D'etancheite
195
Recoil Starter Assembly Removing/Installing
196
Recoil Starter Assembly
198
Recoil Starter Assembly Disassembly/Assembly
200
Chapter 5
200
Disassembling/Assembling the Recoil Starter Assembly
200
Disassembling the Recoil Starter Assembly
206
Recoil Starter Assembly Disassembly
206
Checking the Recoil Starter Assembly
208
Assembling the Recoil Starter Assembly
210
Checking the Recoil Starter
212
Removing/Installing the Starter Pulley and Flywheel Magnet Assembly
214
Starter Pulley and Flywheel Magnet Assembly Removal/Installation
214
Removing the Flywheel Magnet Assembly
216
Installing the Flywheel Magnet Assembly
218
Removing/Installing the Electrical Units and Related Parts
220
Power Unit
226
Removing/Installing the Power Unit
232
Magnet Base and Control Lever Removal/Installation
234
Magnet Base and Control Lever
236
Installing the Magneto Control Lever
240
Intake Manifold and Reed Valves Removal/Installation
242
Checking the Reed Valve
244
Installing the Intake Manifold Assembly
244
Reed Valves
244
Mesures
245
Cylinder Head Removal/Installation
246
Removing/Installing the Cylinder Head
246
Checking the Cylinder Head
248
Installing the Cylinder Head and Cylinder Head Cover
250
Installing the Thermo Switch
252
Removing/Installing the Thermostat and Exhaust
254
Thermostat and Exhaust Cover Removal/Installation
254
Checking the Thermostat
256
Installing the Exhaust Inner Cover and Outer Cover
256
Anode and External Fittings Removal/Installation
258
Checking the Anode
262
Installing the Engine Hunger
262
Crankcase Removal/Installation
264
Assembling the Oil Seal Housing
266
Installing the Crankcase
266
Oil Seal Housing Assembly
266
Crankshaft Assembly and Cylinder Body Removal and Installation
268
Ausbau und Einbau
269
Checking the Cylinder Body
270
Calculating the Piston-To-Cylinder Clearance
272
Checking the Piston Pins and Small-End Bearings
272
Checking the Piston Rings
274
Installing the Crankshaft and Piston
276
Installing the Piston and Piston Ring
276
Checking the Crankshaft
278
Lower Unit
280
Removing/Installing the Lower Unit
284
Checking the Propeller
288
Checking the Trim Tab
288
Installing the Propeller
288
Removing the Propeller
288
Water Pump Removal/Installation
290
Checking the Impeller and Insert Cartridge
294
Checking the Water Pump Housing
294
Installing the Insert Cartridge and Water Pump Housing
294
Installing the Water Pump Lower Housing
294
Shift Rod Assembly Removal/Installation
296
Installing the Shift Cam
300
Installing the Shift Cam and Shifter
300
Shift Rod Assembly Removal
300
Installing the Shift Rod
302
Propeller Shaft Housing Assembly Removal/Installation
304
Propeller Shaft Housing Assembly Removal
308
Propeller Shaft Housing Removal
308
Installing the Propeller Shaft Housing Assembly
310
Propeller Shaft Housing Assembly Disassembly/Assembly
312
Disassembling the Propeller Shaft Housing Assembly
314
Assembling the Propeller Shaft Housing Assembly
316
Checking the Propeller Shaft Housing
316
Propeller Shaft Assembly Disassembly/Assembly
320
Assembling the Propeller Shaft Assembly
326
Drive Shaft Removal/Installation
328
Disassembling the Forward Gear Assembly
330
Removing the Drive Shaft
330
Removing the Drive Shaft Bearing
330
Assembling the Forward Gear Assembly
332
Installing the Drive Shaft Bearing
332
Installing the Pinion Nut
332
Lower Case Assembly Disassembly/Assembly
334
Assembling the Lower Case Assembly
338
Checking the Lower Case
338
Shimming
342
Selecting the Pinion Gear Shims
344
Selecting the Forward Gear Shims
348
Selecting the Reverse Gear Shims
352
Backlash
366
Measuring the Forward Gear Backlash
366
Measuring the Reverse Gear Backlash
370
Bracket Unit
374
Steering Handle Assembly and Friction Bracket Removal/Installation
376
Steering Handle Assembly Disassembly/Assembly
384
Shift Handle Installation
396
Throttle Cable Installation
396
Bottom Cowling Removal/Installation
398
Shift Actuator Assembly Disassembly/Assembly
402
Upper Case Assembly Removal/Installation
404
Steering Arm Removal/Installation
414
Clamp Brackets Removal/Installation
416
Checking the Shock Absorber
422
Removing the Shock Absorber
422
Electrical System
424
Electrical Components View
426
Digital Circuit Tester
432
Electrical Components Analysis
432
Measuring the Peak Voltage
432
Peak Voltage Adaptor
432
Measuring a Low Resistance
434
Correctos
435
Ignition System Diagram
436
Checking the Ignition Spark Gap
438
Checking the Spark Plug Caps
440
Checking the Charge Coil Peak Voltage
442
Checking the Ignition Coil
442
Checking the CDI Unit Peak Voltage
444
Checking the Pulser Coil Peak Voltage
444
Ignition Control System Wiring Diagram
446
Checking the Engine Stop Switch
448
Checking the Main Switch
448
Checking over Heat Warning Lamp
450
Checking the Thermo Switch
450
Starting System Wiring Diagram
452
Checking the Fuse
454
Checking the Neutral Switch
454
Starting System Checks
454
Checking the Fuel Enrichment Valve
456
Checking the Starter Relay
456
Starter Motor Disassembly/Assembly
458
Desarmado y Armado
459
Checking the Armature
462
Checking the Pinion
462
Removing the Pinion
462
Checking the Brush Holder
464
Checking the Cover
464
Charging System Wiring Diagram
466
Charging System Checks
468
Checking the Lighting Coil
468
Checking the Rectifier/Regulator
468
Trouble Analysis Chart
472
Troubleshooting for Peak Voltage
480
Wiring Diagram
484
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Yamaha 55BET 55DEHD E60HMHD Rigging Manual (329 pages)
Brand:
Yamaha
| Category:
Outboard Motor
| Size: 11.2 MB
Table of Contents
Table of Contents
5
Engine Oil Reminder Tag (4-Stroke Engines)
10
Top Cover Pictograph Description
10
Uncrating Procedure (for Typical Steel Frame)
11
Mounting the Outboard Motor
13
Water Level Guideline (4-Stroke Engines)
17
Adjusting Twin Engines
18
Max. Boat Speed Estimation
18
Mounting the Remote Oil Tank
19
Remote Oil Tank Dimensions
19
Notice for Mounting the Remote Oil Tank
19
Outboard Motor Dimensions
20
Overall Dimension Items
20
Overall Dimensions (4-Stroke)
22
Overall Dimensions (2-Stroke)
31
Clamp Bracket Dimension Items
37
Clamp Bracket Dimensions
38
Propellers
65
Propeller Specifications
66
Propeller Types
66
Propeller Identification
69
2014 Propeller Applications
70
Standard Propeller
70
STANDARD PROPELLERS (Shift Dampener System [SDS])
76
Dual Thrust Propellers
77
Weedless Propellers
78
Reliance Series Propellers (Std)
78
RELIANCE SERIES PROPELLERS (Shift Dampener System [SDS])
79
Saltwater Series Propellers
80
Saltwater Series II Propellers (Std)
81
SALTWATER SERIES II PROPELLERS (Shift Dampener System [SDS])
82
Saltwater Series Hs4 Propellers (Std)
83
SALTWATER SERIES HS4 PROPELLERS (Shift Dampener System [SDS])
83
SALTWATER SERIES XL PROPELLERS (Shift Dampener System [SDS])
84
SALTWATER SERIES XL4 PROPELLERS (Shift Dampener System [SDS])
84
Vmax Series Propellers
85
Performance Series Propellers
85
High Performance Series Propellers
86
Propeller Selection
70
Wot Operation Range Table
87
Remote Controls
89
Remote Control Types and Applications
90
Remote Switch Types and Applications
106
Remote Control Cables
121
Remote Control Attachment Kit
123
Steering Hook
127
Steering Guide Attachment Kit
130
Tie-Bar Kit
132
Conventional Wire Harness
133
Digital Electronic Remote Control Wire Harness
134
Tiller Handles
139
6X4 Multi-Function Tiller Handle
140
Multi-Function Tiller Handle Kit (for Us)
140
Tiller Handle Kit Contents
141
Wiring Diagram (for Us)
149
Exploded Diagram (for Us)
150
Multi-Function Tiller Handle Kit (for Japan)
151
Wiring Diagram (for Japan)
153
Exploded Diagram (for Japan)
154
Multi-Function Tiller Handle Contents (for Others)
155
Tiller Handle Grommet Description
155
Multi-Function Tiller Handle Kit (for Eu & Anz)
156
Handle Immobilizer Kit Contents
160
Wiring Diagram (for Eu & Anz)
161
Steering Friction Contents
162
Conventional Gauge (6Y5 & 6Y7)
165
Mounting the Meters
168
Meter Mounting Procedure
168
Analog Gauge Illumination (6Y7 Type)
168
Analog Tachometer
169
Analog Tachometer Applications
169
Analog Tachometer Dimensions
170
Pole Number Set up
170
Digital Tachometer
171
Digital Tachometer Applications
171
Digital Tachometer Dimensions
171
Pole Number Set up
172
Speedometer
173
Speedometer Types and Applications
173
Speedometer Dimensions
174
Water Pressure Damper (Op)
174
Speedometer Tube Routing
175
Digital Speedometer Set up
175
Fuel Management Gauge
176
Fuel Management Gauge Types and Applications
176
Fuel Management Gauge Dimensions
177
Fuel Sensor Installation
178
Wiring Description
179
Fuel Management Gauge Set up
181
Fuel Mgt Gauge with Speedometer Set up
181
Analog Trim Meter
182
Analog Trim Meter Applications
182
Analog Trim Meter Dimensions
182
Trim Sensor Adjustment
182
Coolant Pressure Meter
183
Coolant Pressure Meter Applications
183
Coolant Pressure Meter Dimensions
183
Coolant Press. Attachment Installation
183
Coolant Temp. Meter
184
Coolant Temp. Meter Types and Applications
184
Coolant Temp. Meter Dimensions
184
Coolant Press. Attachment And/Or Coolant Temp
185
Routing Coolant Temp. Lead
186
Routing the Coolant Press. Tube
186
Coolant Temp. Sensor And/Or Coolant Press
187
(For 4-Stroke Models)
187
Routing the Coolant Temp. Lead & Coolant Press. Tube
189
Sensor/Attachment Installation and Routing
190
Hour Meter
191
Hour Meter Applications
191
Hour Meter Dimensions
191
Wiring the Mechanical Hour Meter
192
Wiring the Digital Hour Meter
192
Voltage Meter
193
Voltage Meter Types and Applications
193
Voltage Meter Dimensions
193
Wiring the Voltage Meter
193
Fuel Meter
194
Fuel Meter Types and Applications
194
Fuel Meter Dimensions
194
Wiring the Fuel Meter
194
Charge Warning Unit
195
Charge Warning Unit Types and Applications
195
Wiring the Charge Warning Unit
195
Wire Harnesses
196
Remote-Oil Tank Harness
196
Additional Accessory Lead
196
Meter Harness
197
Trim Meter Lead
198
Trim and Oil Lead
198
Combination Trim and Oil Lead
198
Conversion Harness 1
199
Fuel Management Gauge Harness
199
Lighting Coil Extension Harness
199
Rectifier Kit
199
Wiring Diagrams
200
Wire Color Code
200
Digital Meter (6Y5)
201
Analog Meter (6Y7)
206
INTERCHANGEABILITY between TACHOMETER and ENGINE (up to 2006 and after 2007)
208
Rigging Grommet Description
211
Digital Network Gauge (6Y8)
215
Digital Network Gauge Compatible Models
216
Digital Network Gauge Application
216
Square Style Gauge Application
216
Digital Network Gauge Dimensions
217
Round Style Gauge Application
217
Square Style Gauge Dimensions
217
Round Style Gauge Dimensions
218
Optional Equipment
219
Multi-Sensor Application
219
Fitting Plate
219
Speed Sensor Kit
220
Coolant Pressure Sensor Kit
220
Speed/Coolant Pressure Sensors Kit
221
Wire Harness
222
Main Bus Wire
222
Pigtail Bus Wire
222
System Power Supply Wire
222
Immobilizer Power Distribution Wire 1
222
Network Hub
223
Fuel Tank / Gps Wire
223
Optional Equipment
224
Nmea2000 Gateway
224
Analog Gauge Interface (If)
224
Immobilizer Unit
225
Network Wiring Diagrams
226
FUEL INJECTED F30-F250 [Mechanical RC] & HPDI ENGINES
226
Initial Gauge Setup
230
Setting for Gauge When 6Y9 Multi-Sensor Is Connected
230
Troubleshooting
231
Nmea0183 Compatible Equipment Connection
232
Basic Requirements
232
Digital Network Gauge (6Y8) Function Table
233
Digital Network Premium Gauge (6Y9)
234
Digital Network Premium Gauge Compatible Models
236
Digital Network Premium Gauge Application
236
Digital Network Premium Gauge Dimensions
237
Premium Color Gauge Dimensions
237
Optional Equipment
238
Transom Multi-Sensor (6Y9)
238
Immobilizer Unit
238
Nmea2000 Gateway
239
Analog Gauge Interface (If)
239
Speed Sensor Kit
240
Coolant Pressure Sensor Kit
240
Network Hub
241
Wire Harness
242
Main Bus Wire
242
Pigtail Bus Wire
242
Gps Wire
242
Tank Wire
242
System Power Supply Wire
243
System Power Distribution Wire
243
Conversion Harness
244
Conversion Harness 1
244
Conversion Harness 4
244
Conversion Harness L
245
Twinning Harness
245
Conversion Harness M (for 2Nd Helm)
245
Conversion Harness N (for 2Nd Helm)
245
Conversion Harness P (for 2Nd Helm)
246
Conversion Harness K (for Dual Station)
246
Network Wiring Diagrams
247
SINGLE STATION W/ 6Y9 GAUGE SINGLE ENGINE APPLICATION (6X6 Binnacle Mount Digital Electronic Control)
247
SINGLE STATION W/ 6Y8 GAUGE SINGLE ENGINE APPLICATION (6X6 Binnacle Mount Digital Electronic Control)
249
SINGLE STATION W/ 6Y9 GAUGE SINGLE ENGINE APPLICATION (6X7 Concealed Digital Electronic Control)
251
SINGLE STATION W/ 6Y8 GAUGE SINGLE ENGINE APPLICATION (6X7 Concealed Digital Electronic Control)
253
Single Station W/ 6Y9 Gauge Twin Engine Application
255
Single Station W/ 6Y8 Gauge Twin Engine Application
257
Single Station W/ 6Y9 Gauge Triple Engine Application
259
Single Station W/ 6Y8 Gauge Triple Engine Application
261
Single Station W/ 6Y9 Gauge Quad Engine Application (for F/Lf225Ca, F/Lf250Ca, F/Lf300Ca, F/Lf350Ca/B)
263
Dual Station W/ 6Y9 Gauge Single Engine Application
267
Dual Station W/ 6Y8 Gauge Single Engine Application
269
Dual Station W/ 6Y9 Gauge Twin Engine Application
271
Dual Station W/ 6Y8 Gauge Twin Engine Application
273
Dual Station W/ 6Y9 Gauge Triple Engine Application
275
Dual Station W/ 6Y9 Gauge Quad Engine Application (for F/Lf225Ca, F/Lf250Ca, F/Lf300Ca, F/Lf350Ca/B)
277
Battery
281
Battery
282
Recommended Battery
282
Battery Cable Length
284
Battery Wiring
286
Isolator Equipped Model (above 150Ps Model)
286
Example for Battery Cable Wiring (Twin Engine Application)
287
Recommended Extension Length of Battery Cables
288
Recommended Battery Switch Capacity
292
Battery Charging Capability
292
Appendix
294
Model Name Designation
296
Global Models Identification Code
296
Us & Canada Models Identification (Code)
297
Us & Canada New Models Identification Code
297
Fuel System Vacuum Pressure Standard
298
Fuel Hose Routing Resistance Measuring Method
298
Lowest Vacuum Pressure Standard
299
Portable Fuel Tanks (Typical)
300
Fuel Pipes (Typical)
301
Primary Pump (Typical)
301
Pre-Delivery Inspection (Pdi)
302
Conventional Rigging Kit Contents
303
Digital Tachometer Kit
303
Digital Tachometer and Speedometer Kit
303
Twin-Motor Kit
304
Remote Oil Tank Kit (for 2-Stroke Engine)
305
Digital Network Gauge Rigging Kit Contents
306
Square/Round Style Gauge Rigging Kit Contents for Us and Canada
306
Square Style Gauge Rigging Kit for Europe
306
Round Style Gauge Rigging Kit for Europe
310
Square Style Gauge Rigging Kit for Anz
311
Square Style Gauge Rigging Kit for Japan
313
Round Style Gauge Rigging Kit for Japan
314
Immobilizer Rigging Kit Contents
315
Immobilizer Kit 1 (for Us, Anz, Crb)
315
Immobilizer Kit 2 (for Jpn)
315
Single Engine Gauge Kit for Immobilizer (for Eu, Anz, Jpn, Gen)
315
Twin Engine Gauge Kit for Immobilizer
316
Digital Network Premium Gauge Rigging Kit Contents
317
Twin Engine Premium Gauge Kit
318
Triple Engine Premium Gauge Kit (for Eu, Anz, Gen)
318
Main Helm Sw Panel Twin Engine Kit (for Us, Can)
318
Main Helm Sw Panel Triple Engine Kit (for Us, Can)
319
2Nd Helm Sw Panel Single Engine Kit (for Us, Can)
319
2Nd Helm Sw Panel Twin Engine Kit (for Us, Can)
319
2Nd Helm Sw Panel Triple Engine Kit (for Us, Can)
319
Other Rigging Kit Contents
320
Tilt Limit Switch Kit (for Us, Ca, Eu, Anz, Rus, Jpn)
320
Tilt Limit Switch Kit 2 (for Us, Ca, Eu, Anz, Jp, Rus, Tur)
320
Tilt Limit Switch Kit 3 (for Us, Ca, Eu, Anz, Jp, Rus, Tur)
321
Tilt Limit Switch Kit 4 (for Us, Ca, Eu, Anz, Jp, Rus, Tur)
321
Lighting Coil Kit (for Eu, Ca, Jpn)
322
2014 Year Models Manufacture Starting Serial Numbers
323
Yamaha 55BET 55DEHD E60HMHD Service Manual (199 pages)
Brand:
Yamaha
| Category:
Outboard Motor
| Size: 20.95 MB
Table of Contents
Table of Contents
3
Important Information
2
General Information
5
How to Use this Manual
6
Manual Format
6
Symbols
7
Contents
7
Safety While Working
8
Fire Prevention
8
Parts, Lubricants, and Sealants
8
Self-Protection
8
Ventilation
8
Disassembly and Assembly
9
Good Working Practices
9
Identification
10
Applicable Model
10
Serial Number
10
Propeller Selection
10
Propeller Size
10
Selection
11
Predelivery Checks
11
Checking the Battery (WHD, WD)
11
Checking the Fuel System
11
Checking the Gear Oil Level
11
Checking the Outboard Motor Mounting Height
12
Checking the Remote Control Cables (Remote Control Model)
12
Checking the Gear Shift and Throttle Operation
13
Checking the Steering System
13
Checking the Cooling Water Pilot Hole
14
Checking the Engine Start Switch, Engine Stop Lanyard Switch and Engine Stop Button
14
Test Run
14
After Test Run
15
Break-In
15
Spec Specifications
17
Specifications
17
General Specification
18
Maintenance Specification
20
Power Unit
20
Lower Unit
22
Electrical
22
Dimensions
24
Tightening Torques
27
Specified Torques
27
General Torques
28
Chk Adj/Chk Adj
29
Chk Adj
30
Special Service Tools
30
Periodic Checks and Adjustments
30
Maintenance Interval Chart
31
Periodic Checks and Adjustments
32
Top Cowling
32
Checking the Top Cowling
32
Fuel System
32
Checking the Fuel Joint and Fuel Hoses (Fuel Joint-To-Carburetors)
32
Checking the Fuel Filter
32
Power Unit
32
Checking the Spark Plugs
32
Checking the Thermostat
33
Checking the Cooling Water Passages
34
Control System
34
Adjusting the Start-In-Gear Protection
34
Synchronizing the Carburetors
34
Checking the Engine Idle Speed
35
Adjusting the Throttle Link Position
35
Adjusting the Pick up Timing
36
Adjusting the Throttle Cable
36
Checking the Gear Shift Operation
37
Checking the Ignition Timing
38
Adjusting the Ignition Timing
39
Bracket
40
Checking the Tilt Operation
40
Lower Unit
41
Checking the Gear Oil Level
41
Changing the Gear Oil
41
Checking the Lower Unit for Air Leakage
41
Chk Adj
42
Checking the Propeller
42
General
42
Checking the Anode
42
Checking the Battery
42
Lubricating the Outboard Motor
43
Fuel Fuel System
45
Fuel
45
Fuel System
46
Special Service Tools
46
Hose Routing
47
Fuel Line
48
Carburetor
51
Disassembling the Carburetor
53
Checking the Carburetor
53
Assembling the Carburetors
54
Adjusting the Throttle Stop Screw
54
Fuel Pump
55
Checking the Fuel Pump
56
Disassembling the Fuel Pump
56
Assembling the Fuel Pump
57
Checking the Fuel Joint
57
Powr Power Unit
59
Powr
59
Special Service Tools
60
Power Unit
60
Power Unit
64
Checking the Compression Pressure
64
Disassembling the Manual Starter
75
Checking the Spiral Spring
76
Checking the Drive Pawl
76
Measuring the Starter Rope
76
Assembling the Manual Starter
76
Removing the Power Unit
77
Removing the Flywheel Magnet
79
Removing the Electrical Components
79
Removing the Control Levers
79
Assembling the Control Lever
80
Reed Valves
81
Removing the Reed Valve Assembly
82
Checking the Reed Valves
82
Cylinder Head
85
Checking the Cylinder Head
85
Checking the Exhaust Cover
85
Installing the Stud Bolt
85
Removing the Cylinder Head
85
Removing the Exhaust Cover
85
Installing the Thermoswitch
86
Crankcase
87
Removing the Oil Seal Housing
91
Removing the Crankcase
91
Removing the Crankshaft Assembly
91
Checking the Cylinder Bore
91
Disassembling the Oil Seal Housing
92
Checking the Oil Seal Housing
92
Assembling the Oil Seal Housing
92
Disassembling the Upper Bearing
92
Assembling the Upper Bearing
92
Checking the Piston Diameter
93
Checking the Piston Clearance
93
Checking the Piston Rings
93
Checking the Piston Ring Side Clearance
94
Checking the Piston Pin Boss Bore
94
Checking the Piston Pin
94
Checking the Internal Anodes
94
Disassembling the Crankshaft
95
Assembling the Crankshaft
96
Checking the Crankshaft
98
Assembling the Piston
99
Assembling the Power Unit
99
Installing the Power Unit
102
Lowr Lower Unit
105
Lowr
105
Special Service Tools
106
Lower Unit
106
Lower Unit
110
Removing the Lower Unit
114
Removing the Water Pump
114
Removing the Oil Seal Housing and Shift Rod
114
Checking the Water Pump and Shift Rod
115
Disassembling the Oil Seal Housing
115
Assembling the Oil Seal Housing
115
Propeller Shaft Housing
116
Removing the Propeller Shaft Housing Assembly
118
Disassembling the Propeller Shaft Assembly
118
Disassembling the Propeller Shaft Housing
118
Checking the Propeller Shaft Housing
119
Checking the Propeller Shaft
119
Assembling the Propeller Shaft Assembly
119
Assembling the Propeller Shaft Housing
120
Drive Shaft and Lower Case
121
Removing the Drive Shaft
122
Disassembling the Drive Shaft
122
Disassembling the Forward Gear
122
Disassembling the Lower Case
122
Checking the Pinion and Forward Gear
123
Checking the Bearings
123
Checking the Drive Shaft
123
Checking the Lower Case
123
Assembling the Lower Case
123
Assembling the Forward Gear
124
Assembling the Drive Shaft
124
Installing the Drive Shaft
124
Installing the Shift Rod and Oil Seal Housing
125
Installing the Propeller Shaft Housing
125
Installing the Water Pump
126
Installing the Lower Unit
127
Shimming
129
Selecting the Pinion Shims
130
Selecting the Forward Gear Shims
131
Selecting the Reverse Gear Shims
132
Backlash
133
Measuring the Forward and Reverse Gear Backlash
133
Brkt Bracket Unit
135
Brkt
135
Tiller Handle (MHD, WHD)
136
Checking the Throttle Cable and Shift Rod
140
Assembling the Tiller Handle
140
Lubricating the Throttle Gear
140
Bracket Unit
136
Bottom Cowling
141
Upper Case, Pivot Shaft
143
Removing the Pivot Shaft
147
Installing the Pivot Shaft
147
Disassembling the Upper Case
148
Checking the Upper Case
148
Assembling the Upper Case
148
Installing the Upper Case
149
Clamp Brackets, Swivel Bracket (S, L-Transom)
151
Clamp Brackets, Swivel Bracket (X-Transom Model)
154
Removing the Hydro Tilt Assembly
157
Installing the Hydro Tilt Assembly
158
Removing the Clamp Brackets
158
Installing the Clamp Brackets
158
Elec Electrical Systems
159
Elec
159
Special Service Tools
160
Electrical Systems
160
Checking the Electrical Components
161
Measuring the Peak Voltage
161
Measuring Low Resistance
161
Electrical Components
162
Top View
162
Port View (WD)
163
Starboard View (MHD)
164
Starboard View (WHD, WD)
165
Ignition and Ignition Control System
166
Checking the Ignition Spark Gap
168
Checking the Ignition Coils
168
Checking the Spark Plug Caps
168
Checking the CDI Unit
169
CDI Unit Resistance Chart (Reference)
170
Checking the Pulser Coils
171
Checking the Charge Coil
171
Checking the Thermoswitch
172
Checking the Warning Indicator
172
Checking the Engine Stop Lanyard Switch (MHD, WHD)
172
Starting System (WHD, WD)
173
Checking the Fuse (WHD,WD)
174
Checking the Starter Relay (WHD, WD)
174
Checking the Engine Start Switch (WHD)
174
Checking the Neutral Switch (WHD) (WD: if Equipped)
174
Checking the Choke Solenoid (WD)
174
Starter Motor (WHD, WD)
175
Removing the Starter Motor Pinion
177
Checking the Starter Motor Pinion
177
Checking the Armature
177
Checking the Brushes
178
Checking the Starter Motor Operation
178
Charging System
179
Checking the Rectifier (WHD, WD)
180
Checking the Lighting Coil
180
Trbl Shtg
182
Ignition System
182
Power Unit
182
Troubleshooting
182
Fuel System
184
Compression Pressure
185
Lower Unit
188
Electrical System
189
Starting System
189
Charging System
190
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Yamaha 55BET 55DEHD E60HMHD Rigging Manual (226 pages)
Brand:
Yamaha
| Category:
Outboard Motor
| Size: 7.75 MB
Table of Contents
Table of Contents
5
Top Cover Pictograph Description
8
Uncrating Procedure (for Typical Steel Frame)
9
Mounting the Outboard Motor
11
Water Level Guideline (4-Stroke Engines)
15
Adjusting Twin Motors
16
Mounting the Remote Oil Tank
16
Remote Oil Tank Dimensions
16
Notice for Mounting the Remote Oil Tank
17
Outboard Motor Dimensions
18
Overall Dimension Items
18
Overall Dimensions (2-Stroke)
20
Overall Dimensions (4-Stroke)
27
Clamp Bracket Dimension Items
34
Clamp Bracket Dimensions
35
Propellers
59
Propeller Specifications
60
Propeller Types
60
Propeller Identification
62
2009 Propeller Applications
63
Standard, Dual Thrust & Weedless Propellers
63
Reliance Series Propellers
66
Saltwater Series Propellers
67
Saltwater Series Ιι Propellers
67
Saltwater Series Hs4 Propellers
67
Saltwater Series Xl Propellers
68
Vmax Series Propellers
68
Performance Propellers
68
High Performance Propellers
68
Propeller Selection
63
Wot Operation Range Table
69
Remote Controls
71
Remote Control Applications
72
Remote Switch Applications
85
Remote Control Cables
94
Remote Control Attachment Kit
96
Steering Hook
98
Steering Guide Attachment Kit
101
Conventional Wire Harness
103
Digital Electronic Control Wire Harness
105
Tiller Handles
107
6X4 Multi-Function Tiller Handle
108
Multi-Function Tiller Handle Kit (for Us)
108
Wiring Diagram (for Us)
113
Multi-Function Tiller Handle Kit (for Japan)
114
Multi-Function Tiller Handle Contents (for Others)
116
Tiller Handle Grommet Description
116
Steering Friction Contents
117
Conventional Gauge (6Y5 & 6Y7)
119
Mounting the Meters
122
Meter Mounting Procedure
122
Analog Gauge Illumination (6Y7 Type)
122
Analog Tachometer
123
Analog Tachometer Applications
123
Analog Tachometer Dimensions
124
Pole Number Set up
124
Digital Tachometer
125
Digital Tachometer Applications
125
Digital Tachometer Dimensions
125
Pole Number Set up
126
Speedometer
127
Speedometer Applications
127
Speedometer Dimensions
128
Water Pressure Damper (Op)
128
Speedometer Tube Routing
129
Digital Speedometer Set up
129
Fuel Management Gauge
130
Fuel Management Gauge Applications
130
Fuel Management Gauge Dimensions
131
Fuel Sender Installation
132
Wiring Description
133
Fuel Management Gauge Set up
135
Fuel Mgt Gauge with Speedometer Set up
135
Analog Trim Meter
136
Analog Trim Meter Applications
136
Analog Trim Meter Dimensions
136
Trim Sender Adjustment
136
Coolant Pressure Meter
137
Coolant Pressure Meter Applications
137
Coolant Pressure Meter Dimensions
137
Coolant Temp. Meter
138
Coolant Temp. Meter Applications
138
Coolant Temp. Meter Dimensions
138
Coolant Press. Sender And/Or Coolant Temp. Sender Installation (for 2-Stroke Models)
139
Routing Coolant Temp. Lead
139
Routing the Coolant Press. Tube
140
Coolant Press. Sender And/Or Coolant Temp. Sender Installation (for 4-Stroke Models)
140
Sender Installation
142
Routing the Coolant Temp. Lead
142
Coolant Press. Tube
142
Sender Installation and Routing
143
Hour Meter
144
Hour Meter Applications
144
Wiring the Mechanical Hour Meter
145
Wiring the Digital Hour Meter
145
Voltage Meter
146
Voltage Meter Applications
146
Voltage Meter Dimensions
146
Wiring the Voltage Meter
146
Fuel Meter
147
Fuel Meter Applications
147
Fuel Meter Dimensions
147
Charge Warning Unit
148
Charge Warning Unit Applications
148
Wire Harnesses
149
Remote-Oil Tank Harness
149
Additional Accessory Lead
149
Meter Harness
150
Lamp Switch
151
Combination Trim and Oil Lead 1
151
Combination Trim and Oil Lead 2
151
Trim Meter Lead
151
Pt/T Switch Lead Extension
152
Trim and Oil Lead
152
Fuel Management Gauge Harness
152
Lighting Coil Extension Harness
152
Rectifier Kit
152
Wiring Diagrams
153
Wire Color Code
153
Digital Meter
154
Analog Meter (6Y7)
159
Interchangeability between Tachometer and Engine
161
Grommet Description
164
Digital Network Gauge (6Y8)
167
Digital Network Gauge Compatible Model
168
Digital Network Gauge Application
168
Square Style Gauge Application
168
Digital Network Gauge Dimensions
169
Round Style Gauge Application
169
Square Style Gauge Dimensions
169
Round Style Gauge Dimensions
170
Optional Equipments
171
Multi-Sensor Application
171
Fitting Plate
171
Speed Sensor Kit
172
Coolant Pressure Sensor Kit
172
Wire Harness
173
Main Bus Wire
173
Pigtail Bus Wire
173
Fuel Tank / Gps Wire
174
Hub
174
Wiring Diagrams
175
FUEL INJECTED F50-F250 [Mechanical RC] & HPDI ENGINES
175
F350/F300/F250 [Digital Electronic Control]
178
Initial Gauge Setup
183
Troubleshooting
184
Basic Requirements
185
Nmea0183 Compatible Equipments Connection
185
Battery
187
Recommended Battery
188
Battery Cable Length
189
Battery Wiring
190
Isolator Equipped Model (for over 150Ps Model)
190
Recommended Extension Length of Battery Cables
191
Recommended Battery Switch Capacity
193
Appendix
195
Model Name Designation
196
Us & Canada Model Identification
197
New Us & Canada Model Identification Code
197
Fuel System Vacuum Pressure Standard
198
Fuel Hose Routing Resistance Measuring Method
198
Lowest Vacuum Pressure Standard
199
Portable Fuel Tanks (Typical)
200
Fuel Pipes (Typical)
200
Pre-Delivery Inspection (Pdi) Checks
201
Conventional Rigging Kit Contents
202
Digital Tachometer Kit
202
Digital Tachometer and Speedometer Kit
202
Twin-Motor Kit
203
Remote Oil Tank Kit (for 2-Stroke Engine)
204
Digital Network Gauge Rigging Kit Contents
205
Square Style Gauge Rigging Kit for Us & Canada
205
Round Style Gauge Rigging Kit for Us & Canada
207
Square Style Gauge Rigging Kit for Europe
209
Round Style Gauge Rigging Kit for Europe
213
Transom Rigging Kit for Europe
215
Square Style Gauge Rigging Kit for Anz
216
Square Style Gauge Rigging Kit for Japan
217
Round Style Gauge Rigging Kit for Japan
218
2009 Manufacturing Start Serial Number
219
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