Repair Procedures - Genie S-80 Service Manual

Service Manual - First Edition
Observe and Obey:
Repair procedures shall be completed by a
person trained and qualified on the repair of
this machine.
Immediately tag and remove from service a
damaged or malfunctioning machine.
Repair any machine damage or malfunction
before operating the machine.
Before Repairs Start:
Read, understand and obey the safety rules
and operating instructions in the
Genie S-80 & Genie S-85 Operator's Manual.
Be sure that all necessary tools and parts are
available and ready for use.
Read each procedure completely and adhere
to the instructions. Attempting shortcuts may
produce hazardous conditions.
Unless otherwise specified, perform each
repair procedure with the machine in the
following configuration:
· machine parked on a flat, level surface
· boom in stowed position
· turntable rotated with the boom between
the non-steering wheels
· turntable secured with the turntable
rotation lock pin
· key switch in the
OFF
key removed
· wheels chocked
· axles retracted
Part No. 34032
position with the
Genie S-80 & Genie S-85
Section 7 - Repair Procedures

Repair Procedures

About This Section
Most of the procedures in this section should only
be performed by a trained service professional
in a suitably equipped workshop. Select the
appropriate repair procedure after troubleshooting
the problem.
Perform disassembly procedures to the point
where repairs can be completed. Then to
re-assemble, perform the disassembly steps in
reverse order.
General Repair Process
Malfunction Identify
symptoms
discovered
problem
still exists
Return to Inspect
service and test
problem
solved
Symbols Legend
Indicates the presence of a
hazard that will cause death
or serious injury.
Indicates the presence of a
hazard that may cause death
or serious injury.
Indicates the presence of a
hazard that will or may cause
serious personal injury or
damage to the machine.
Indicates special operation or
maintenance information.
Indicates that a specific result is expected
after performing a series of steps.
Troubleshoot
Perform
repair
7 - 1