Genie Z-45/25 Bi-Energy Service Manual page 96

Section 4 • Repair Procedures
GENERATOR
10 Locate the 3 white wires that lead from the
voltage regulator to the negative rectifier
assembly.
a
b
c
d
e
f
a white wires (#10 nuts)
b negative rectifier assembly
c black wire (#10 screw)
d black wire (#4 nut)
e voltage regulator
mounting fastener (#8 screw)
f voltage regulator
g red wire (#10 screw)
h positive rectifier assembly
11 Remove the nuts on those 3 wires from the
negative rectifier assembly, then remove the
wires.
Do not remove the spacers from
the underneath the wires on the
negative rectifier assembly.
4 - 32 Genie Z-45/25 Bi-Energy and Genie Z-45/25J Bi-Energy
12 Locate the red wire that leads from the voltage
regulator to the positive rectifier assembly.
13 Remove the screw that attaches the red wire to
the positive recitfier assembly.
g 14 Remove the #4 nut that attaches the black wire
to the voltage regulator.
h
15 Remove the voltage regulator mounting screws.
16 Remove the voltage regulator while carefully
guiding the red and black wires from
underneath the bottom support of the positive
and negative rectifier assembly.
17 Install the new voltage regulator by following the
previous steps in reverse order.
18 Apply Loctite® removable thread sealant onto
the voltage regulator mounting fasteners and
torque to specification. Refer to Section 2,
Specifications .
19 Torque all fasteners to specification. Refer to
Section 2, Specifications .
20 Install the plastic cover onto the generator then
install the generator onto the machine.
21 Adjust the generator belts. See 7-2, How to
Adjust the Generator Belts.
22 Adjust the voltage regulator. See 7-3, How to
Adjust the Voltage Regulator.
Component damage hazard. The
voltage regulator and/or generator
may become damaged if the
voltage regulator is not properly
adjusted after replacement.
When the voltage regulator is
replaced, the voltage regulator
must be adjusted. See 7-3, How to
Adjust the Voltage Regulator.
July 2004
REV A
Part No. 106488