Grizzly G0825 Owner's Manual
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Grizzly G0825 Owner's Manual

Grizzly G0825 Owner's Manual

Portable edgebander
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MODEL G0825
PORTABLE EDGEBANDER
OWNER'S MANUAL
(For models manufactured since 02/17)
COPYRIGHT © AUGUST, 2017 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#JH18821 PRINTED IN TAIWAN
V1.08.17

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Summary of Contents for Grizzly G0825

  • Page 1 (For models manufactured since 02/17) COPYRIGHT © AUGUST, 2017 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #JH18821 PRINTED IN TAIWAN V1.08.17...
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Table of Contents INTRODUCTION ..........................2 Contact Info ..........................2 Manual Accuracy ........................2 Identification ..........................3 Controls & Components ......................4 SECTION 1: SAFETY ........................8 Safety Instructions for Machinery ....................8 Additional Safety for Edgebanders................... 10 SECTION 2: POWER SUPPLY ...................... 11 SECTION 3: SETUP ........................

  • Page 4: Introduction

    ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documenta- tion is available for your machine. Manufacture Date Serial Number Model G0825 (Mfd. Since 02/17)

  • Page 5: Identification

    Guide Plate D. Tension Dial K. Control Panel (see Figure 3 on Page 5) E. Feed Roller ON/OFF Button Feed Rate Dial To reduce your risk of serious injury, read this entire manual BEFORE using machine. Model G0825 (Mfd. Since 02/17)

  • Page 6: Controls & Components

    M. Guide Plate: Adjusts to maintain even appli- D. Feed Rate Control Dial: Adjusts edgeband- cation of edgebanding tape to workpiece. ing tape feed rate between 6.5–20 FPM. Locks in place with guide plate lock (H). Features handle for two-handed operation. Model G0825 (Mfd. Since 02/17)

  • Page 7: Control Panel

    (60°C), signaling machine is cool enough to meters per minute. FPM is adjusted using be stored. Feed Rate Control Dial (see Page 4). W. Heater Indicator Light: Illuminates when glue pot heating unit is turned ON. Model G0825 (Mfd. Since 02/17)
  • Page 8 Voltage ..................................110V Phase ................................Single-Phase Amps ..................................0.34A Speed ................................1600 RPM Cycle ..................................60 Hz Number of Speeds ...............................Variable Power Transfer ..............................Gearbox Bearings ........................Sealed & Permanently Lubricated Model G0825 (Mfd. Since 02/17) Model G0825 Page 1 of 2...
  • Page 9 Corner Guide for Inside Corner Banding Variable-Speed Adjustment on Handle Removable Banding Holder Includes Table-Mounting Template and Fixture Plate 16' Long Power Cord for Extra Mobility Display Toggles between F° and °C Model G0825 (Mfd. Since 02/17) Page 2 of 2 Model G0825...

  • Page 10: Section 1: Safety

    Everyday ery. Never operate under the influence of drugs or eyeglasses are NOT approved safety glasses. alcohol, when tired, or when distracted. Model G0825 (Mfd. Since 02/17)
  • Page 11 EXPERIENCING DIFFICULTIES. If at any time debris. Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. Model G0825 (Mfd. Since 02/17)

  • Page 12: Additional Safety For Edgebanders

    Pay close attention to heated surfaces to avoid accidental contact while operating machine and when preparing machine for storage. Store machine only when heated elements are properly cooled. -10- Model G0825 (Mfd. Since 02/17)

  • Page 13: Section 2: Power Supply

    -11- Model G0825 (Mfd. Since 02/17)

  • Page 14: Extension Cords

    Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if it will not fit the outlet, have a qualified electrician install the proper outlet with a verified ground. -12- Model G0825 (Mfd. Since 02/17)

  • Page 15: Section 3: Setup

    Grizzly or the shipping agent. You MUST have the original pack- Box 1 (Figure 6) aging to file a freight claim.

  • Page 16: Hardware Recognition Chart

    Hardware Recognition Chart USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS. Flat Head Screw -14- Model G0825 (Mfd. Since 02/17)

  • Page 17: Site Considerations

    Below is Assembling the Model G0825 requires connect- the minimum amount of space needed for the ing the coil support and attaching the guide plate.

  • Page 18: Test Run

    Note: When glue pot temperature reaches 250°F (120°C) feed roller preheat light ( ) will illuminate on control panel and green light on feed dial handle will illuminate. Feed rollers may now be turned ON. -16- Model G0825 (Mfd. Since 02/17)

  • Page 19: Section 4: Operations

    140°F (60°C). formal training before beginning any proj- ects. Regardless of the content in this sec- 11. Turns master power switch OFF and unplugs tion, Grizzly Industrial will not be held liable edgebander. for accidents caused by lack of training. -17-...

  • Page 20: Material Inspection & Edgebander Preparation

    Window Pot Lid Figure 11. Checking glue level in glue pot. Carefully add glue pellets until they are within ⁄ " (10mm) of top of glue pot, then re-install and secure glue pot lid. -18- Model G0825 (Mfd. Since 02/17)

  • Page 21: Setting Infeed Guide

    Figure 14. Infeed guide adjustment components. The numbers on the guide scale correspond to the edgebanding width (in millimeters). Adjust the +/-15 infeed guide to the correct edgebanding width. Guide Plate Workpiece Figure 15. Infeed guide adjustment components. -19- Model G0825 (Mfd. Since 02/17)
  • Page 22 Figure 17. Guide plate adjusted for workpiece Calibrate angle scale pointer/scale plate to 0º height. by loosening Phillips head screws, adjusting scale plate, then retightening screws. Retighten guide-plate lock lever to secure setting. -20- Model G0825 (Mfd. Since 02/17)

  • Page 23: Performing Edgebanding Operations

    ON/OFF button ( ) on control panel to preheat glue pot. The G0825 can perform edgebanding operations on inside curves (see Figure 18) and curves. Once glue pot reaches proper preset tem- perature for glue application, press feed...
  • Page 24 Outfeed Roller Workpiece Edgebander Movement 1”–2” Heated Edgebanding Fence Figure 20. Edgebander orientation along Start Point workpiece. Figure 21. Typical edgebander operation. -22- Model G0825 (Mfd. Since 02/17)

  • Page 25: Edgebanding Inside Corners

    Figure 22. Connecting corner plate. Corner Plate Allow edgebander to preheat, then position corner plate into inside corner (see Figure 23). Inside Corner Figure 25. Inside corner edgebanding operation. Figure 23. Aligning corner plate to inside corner. -23- Model G0825 (Mfd. Since 02/17)

  • Page 26: Adjusting Glue Amount

    Steps 3–5 until edgebanding is applied properly. Turn master power switch and glue pot ON (see Figure 12). Allow glue pot to heat com- Re-install top cover. pletely. Remove top cover (see Figure 12). -24- Model G0825 (Mfd. Since 02/17)

  • Page 27: Using Low Temperature Mode

    Temperature Metric ON/OFF Button UP Arrow Figure 29. Master power switch and control panel. Press and hold UP Arrow button ( )and Standard/Metric Toggle Button ( ) at the same time for 3 seconds. -25- Model G0825 (Mfd. Since 02/17)

  • Page 28: Installing Table Mount

    Mounting edgebander to a stationary work table provides a stable platform for consistent edge- banding during larger production operations. The G0825 can be attached to a table surface using the included mounting bracket. Grizzly offers a convenient table designed to fit the G0825, complete with edgebanding tape cutter and magnetic ON/OFF switch (see Figure 26).

  • Page 29: Section 5: Accessories

    This trimmer features a micro-adjustment scale for precision edging and is designed to take on Installing unapproved accessories may the tight 1" inner radius of the G0825 Edgebander cause machine to malfunction, resulting in for a perfect finish. Also included is a built-in serious personal injury or machine damage.
  • Page 30 H0800—1200-Watt Heat Gun This superb heat gun is very versatile. Features G7914 G7916 variable temperature control from 120–590°C. G7915 G7911 Figure 37. Grizzly edgebanding hand tools. Figure 35. H0800 1200-Watt Heat Gun. -28- Model G0825 (Mfd. Since 02/17)

  • Page 31: Section 6: Maintenance

    Run machine for several seconds, ensuring oil covers chain and sprockets, then turn machine OFF. Re-install top cover. Cleaning the Model G0825 is relatively easy. Excess glue may become lodged around feed rollers or on outfeed base. To remove excess...

  • Page 32: Section 7: Service

    220ºC. Turn machine OFF and disconnect from power; call Technical Support for assistance. 4. Control panel reads: Er4 4. Indicates temperature-detecting wire error. Turn machine OFF and disconnect from power; call Technical Support for assistance. -30- Model G0825 (Mfd. Since 02/17)
  • Page 33 1. Inspect entire path of edgebanding; clean away on face of obstructing path of edgebanding.` debris; sand/file sharp edges/burrs. edgebanding. Scrape marks on 1. Guide plate has debris/sharp edges/extra 1. Thoroughly clean guide plate surface. face of workpiece. glue embedded. -31- Model G0825 (Mfd. Since 02/17)

  • Page 34: Section 8: Wiring

    Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -32- Model G0825 (Mfd. Since 02/17)

  • Page 35: Wiring Schematic

    Wiring Schematic A CI N DISPLAY READ ELECTRICAL SAFETY -33- Model G0825 (Mfd. Since 2/17) ON PAGE 32!

  • Page 36: Section 9: Parts

    SECTION 9: PARTS Housing/Accessory Breakdown 25-2 25-1 25-4 25-3 BUY PARTS ONLINE AT GRIZZLY.COM! -33- Model G0825 (Mfd. Since 02/17) Scan QR code to visit our Parts Store.
  • Page 37 Please Note: We do our best to stock replacement parts whenever possible, but we cannot guarantee that all parts shown here are available for purchase. Call (800) 523-4777 or visit our online parts store at www.grizzly.com to check for availability.

  • Page 38: Internal Parts

    Internal Parts 102-3 102-2 102-1 101-4 101-3 101-2 101-1 104-4 104-2 104-5 104-1 104-6 104-3 104-7 111-1 111-2 111-3 111-4 -35- Model G0825 (Mfd. Since 02/17)
  • Page 39 FLAT HD SCR M6-1 X 16 P0825131 SLIDING PLATE SUPPORT P0825183 HEX NUT M12-1.75 P0825132 ADJUSTABLE HANDLE 42L, M8-1.25 X 15 P0825184 LOCK WASHER 12MM P0825133 CAP SCREW M6-1 X 25 P0825185 INT TOOTH WASHER 12MM P0825134 EXTENSION SPRING -36- Model G0825 (Mfd. Since 02/17)

  • Page 40: Labels & Cosmetics

    COPYRIGHT © GRIZZLY INDUSTRIAL, INC. FOR GRIZZLY MACHINES ONLY! DO NOT REPRODUCE OR CHANGE THIS ARTWORK WITHOUT WRITTEN APPROVAL! Grizzly will not accept labels changed without approval. artwork changes are required, contact us immediately at manuals@grizzly.com. G0825 Machine Labels • Scale= 1:1...
  • Page 41 Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
  • Page 42 FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...

  • Page 43: Warranty & Returns

    WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

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