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Grizzly G0809 Owner's Manual

Combo jointer/planer
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MODEL G0809
COMBO JOINTER/PLANER
OWNER'S MANUAL
(For models manufactured since 01/17)
COPYRIGHT © MAY, 2017 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
V1.05.17
#JH18712 PRINTED IN TAIWAN

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Summary of Contents for Grizzly G0809

  • Page 1 (For models manufactured since 01/17) COPYRIGHT © MAY, 2017 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. V1.05.17 #JH18712 PRINTED IN TAIWAN...
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Table of Contents INTRODUCTION ..........2 SECTION 5: ACCESSORIES ......36 Contact Info............ 2 SECTION 6: MAINTENANCE ......38 Manual Accuracy ........... 2 Schedule ............38 Identification ........... 3 Cleaning & Protecting ........38 Controls & Components ......... 4 Lubrication ........... 38 Internal Planer Components ......

  • Page 4: Introduction

    ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documenta- tion is available for your machine. Manufacture Date Serial Number Model G0809 (Mfd. Since 1/17)

  • Page 5: Identification

    Always use hold-down or push blocks when jointing material narrower than 3" or surface planing material thinner than 3". e) Never perform jointing, planing, or rabbeting cuts on pieces shorter than 8" in length. Model G0809 (Mfd. Since 1/17)

  • Page 6: Controls & Components

    D. Feed Rate Control Dial: Switches between 15 FPM and 30 FPM feed rate. E. Dust Hood: Funnels wood chips and saw- dust into dust collection port. Model G0809 (Mfd. Since 1/17)
  • Page 7 U. Lifting Bars (4): Pull out for lifting machine with forklift. Leave pushed in for planing and jointing operations. V. Table Rollers (2): Keep workpiece parallel with planer bed as it passes cutterhead. Model G0809 (Mfd. Since 1/17)

  • Page 8: Internal Planer Components

    Use this machine with respect and caution to decrease the risk of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur. Model G0809 (Mfd. Since 1/17)

  • Page 9: Machine Data Sheet

    Bearings ........................Shielded & Permanently Lubricated Main Specifications: Fence Information Fence Length ..............................41-7/8 in. Fence Width .................................1-1/8 in. Fence Height ............................... 4-3/4 in. Fence Stops ............................45, 90, 135 deg. Model G0809 Page 1 of 3 Model G0809 (Mfd. Since 1/17)
  • Page 10 Table Adjustment Type ...........................Handwheel Table Movement Type ............................Dovetail Table Information (Planer) Table Length ..............................19-1/4 in. Table Width ................................14-1/8 in. Table Thickness ..............................1/2 in. Floor-To-Table Height ............................27-7/8 in. Table Adjustment Type ...........................Handwheel Page 2 of 3 Model G0809 Model G0809 (Mfd. Since 1/17)
  • Page 11 Knife-Setting Jigs for Planer and Jointer Included Rabbeting Table on Jointer Accessories: Open-End Wrenches 8/10, 11/13mm Hex Wrenches 8, 6, 5, 4, 3mm T-Handle Torx Wrenches T-20 x 2 Pair of Push Blocks Model G0809 Page 3 of 3 Model G0809 (Mfd. Since 1/17)

  • Page 12: Section 1: Safety

    Everyday ery. Never operate under the influence of drugs or eyeglasses are NOT approved safety glasses. alcohol, when tired, or when distracted. -10- Model G0809 (Mfd. Since 1/17)
  • Page 13 EXPERIENCING DIFFICULTIES. If at any time debris. Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. -11- Model G0809 (Mfd. Since 1/17)

  • Page 14: Additional Safety For Jointers

    It also project more than ⁄ " (0.125") from cutterhead requires more cutting force, which produces chat- body. ter or excessive chip out. Always joint or surface plane WITH the grain. -12- Model G0809 (Mfd. Since 1/17)

  • Page 15: Additional Safety For Planers

    GRAIN DIRECTION. Planing across the grain adjusted before operation. is hard on the planer and may cause kickback. Plane in the same direction or at a slight angle with the wood grain. -13- Model G0809 (Mfd. Since 1/17)

  • Page 16: Section 2: Power Supply

    To reduce the risk of these hazards, avoid over- loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements. -14- Model G0809 (Mfd. Since 1/17)
  • Page 17 Minimum Gauge Size ......14 AWG all local codes and ordinances. Maximum Length (Shorter is Better)..50 ft. -15- Model G0809 (Mfd. Since 1/17)

  • Page 18: Section 3: Setup

    IMPORTANT: Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack- aging to file a freight claim. It is also extremely helpful if you need to return your machine later.

  • Page 19: Inventory

    4" Wire Hose Clamp ........1 D. Planer Knife-Setting Jig ......1 Adjustable Feet .......... 2 E. Push Blocks ..........2 K. Foot Pedal Caster Wheel Assembly ..1 Hex Wrench 3, 4, 5, 6, 8mm ....1 Ea. -17- Model G0809 (Mfd. Since 1/17)

  • Page 20: Cleanup

    Figure 8. T23692 Orange Power Degreaser. Repeat Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust. -18- Model G0809 (Mfd. Since 1/17)

  • Page 21: Site Considerations

    Only install in an Shadows, glare, or strobe effects that may distract access restricted location. or impede the operator must be eliminated. Wall Min. 30" for Maintenance " 40" = Electrical Connection Figure 9. Minimum working clearances. -19- Model G0809 (Mfd. Since 1/17)

  • Page 22: Assembly

    Install planer elevation handwheel (see Dust Boot Figure 10) with pre-installed M5-.8 x 20 cap screw and 5mm flat washer. Fence Figure 12. Installing accordion dust boot on jointer fence. Elevation Handwheel Figure 10. Installing planer elevation handwheel. -20- Model G0809 (Mfd. Since 1/17)
  • Page 23 Lift front side of cabinet and place 4x4 wood blocks under cabinet, as shown in Figure 15. Place 4x4 Blocks Here Figure 15. 4x4 block placement beneath cabinet. -21- Model G0809 (Mfd. Since 1/17)

  • Page 24: Dust Collection

    Outfeed Table Height on Page 47 for detailed instructions). Figure 20. Dust hose attached to dust port. Tug hose to make sure it does not come off. Note: A tight fit is necessary for proper performance. -22- Model G0809 (Mfd. Since 1/17)

  • Page 25: Test Run

    Factory adjustments that should be verified: Cutterhead Adjustments (Page 47). Jointer Depth Scale Calibration (Page 50). Fence Stop Accuracy (Page 51). Table Parallelism (Page 53). Check V-belt tension (Page 43). -23- Model G0809 (Mfd. Since 1/17)

  • Page 26: Section 4: Operations

    Read books/magazines or get formal training before beginning any proj- ects. Regardless of the content in this sec- tion, Grizzly Industrial will not be held liable for accidents caused by lack of training. -24- Model G0809 (Mfd. Since 1/17)

  • Page 27: Wood Types

    Douglas Fir Chestnut Operator continues process until desired Hemlock thickness is achieved, then turns machine OFF. White Pine Basswood Eastern White Pine Balsa Figure 22. Janka Hardness Rating for some common wood species. -25- Model G0809 (Mfd. Since 1/17)

  • Page 28: Stock Inspection & Requirements

    Excess moisture can also hasten rust and corrosion. INCORRECT • Scrape all glue off of boards before planing. Against Grain • Keep your work area clear. Figure 23. Correct and incorrect grain alignment to cutterhead (jointer). -26- Model G0809 (Mfd. Since 1/17)

  • Page 29: Squaring Stock

    1" Min. Rip Cut on a Table Saw—Jointed edge of workpiece is placed against a table saw fence and opposite edge cut off. Figure 26. Minimum dimensions for surface planing (thickness planer). Previously Jointed Edge -27- Model G0809 (Mfd. Since 1/17)

  • Page 30: Planing Tips

    Solution: Hold workpiece up slightly as it leaves the outfeed end of the planer. The best way to deal with snipe is by planing lumber longer than your intended work length and then cutting off the excess after planing is completed. -28- Model G0809 (Mfd. Since 1/17)

  • Page 31: Setting Planer

    Scale Problem: Regularly spaced indentations across face of workpiece are caused by excessive outfeed roller pressure or excessive feed rate. Figure 27. Depth-of-cut indicator and scale. Solution: Reduce outfeed roller pressure; reduce feed rate. -29- Model G0809 (Mfd. Since 1/17)

  • Page 32: Setting Planer

    15 FPM 30 FPM Neutral Figure 29. Feed rate control knob positions (numbers shown indicate FPM). -30- Model G0809 (Mfd. Since 1/17)

  • Page 33: Setting Jointer Depth Of Cut

    Figure 30. Infeed table controls located on front and right side of machine. To increase depth of cut, pull outward on depth stop, turn infeed handwheel counterclockwise, lower table to the desired height, then tighten the infeed lock (see Figure 31). -31- Model G0809 (Mfd. Since 1/17)

  • Page 34: Surface Planing

    Figure 32. Example photo of a surface planing Repeat Step 6 until entire surface is flat. operation. Tip: When squaring up stock, cut opposite side of workpiece with a planer instead of the jointer to ensure boths sides are parallel. -32- Model G0809 (Mfd. Since 1/17)

  • Page 35: Edge Jointing

    Repeat Step 6 until the entire edge is flat. Tip: When squaring up stock, cut opposite edge of workpiece with a table saw instead of the jointer—otherwise, both edges of work- piece will not be parallel with each other. -33- Model G0809 (Mfd. Since 1/17)

  • Page 36: Bevel Cutting

    45°. hands safe, DO NOT let them get closer than 4" from moving cutterhead at any time during operation! Repeat cutting process, as necessary, until you are satisfied with the results. -34- Model G0809 (Mfd. Since 1/17)

  • Page 37: Rabbet Cutting

    Use push blocks whenever practical to further reduce risk of accidental hand contact with cutterhead. Figure 35. Example photo of typical rabbet cut- ting operation. Repeat Step 7 until rabbet is cut to depth. -35- Model G0809 (Mfd. Since 1/17)

  • Page 38: Section 5: Accessories

    T20451—“Kirova” Clear Safety Glasses To reduce this risk, only install accessories T20452—“Kirova” Anti-Reflective S. Glasses recommended for this machine by Grizzly. H7194—Bifocal Safety Glasses 1.5 H7195—Bifocal Safety Glasses 2.0 H7196—Bifocal Safety Glasses 2.5 NOTICE...
  • Page 39 Yes, that means you can throw away the knife jig! Figure 40. Replacement Knives for G0809 Jointer. G3182—Dust Collection Kit #2 Dust Collection Kit #2 takes our dust collection kit...

  • Page 40: Section 6: Maintenance

    Simply adding more grease to them will not yield smooth moving components. Clean the components below with mineral spirits or other oil/grease solvent cleaner and shop rags. -38- Model G0809 (Mfd. Since 1/17)
  • Page 41 Belts on Page 43 to access columns. Thoroughly coat leadscrews with grease, and raise/lower table fully to distribute grease evenly. Figure 48. Fence lubrication locations. Cover Panel Access Channels Figure 46. Column lubrication locations. -39- Model G0809 (Mfd. Since 1/17)

  • Page 42: Section 7: Service

    8. Cutterhead bearings at fault. 8. Replace bearing(s)/ensure shaft key is present and pulley set screw(s) are tightened. 9. Motor bearings at fault. 9. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement. -40- Model G0809 (Mfd. Since 1/17)
  • Page 43 2. Workpiece too uneven at start of operation. 2. Take partial cuts to remove extreme high spots before doing a full pass. 3. Check/Adjust table parallelism (Page 53). 3. Outfeed table not parallel with infeed table. -41- Model G0809 (Mfd. Since 1/17)
  • Page 44 Glossy surface. 1. Knives are dull. 1. Replace knives (Page 45) or have them professionally sharpened. 2. Feeding workpiece too slow. 2. Increase feed rate. 3. Cutting depth too shallow. 3. Increase depth of cut. -42- Model G0809 (Mfd. Since 1/17)

  • Page 45: Replacing/Tensioning Belts

    Set Screw (1 of 2) Jointer Belt Motor Tension Mounting Figure 51. Jointer bar set screw location (1 of 2). Hex Nut Plate Figure 49. Location of belt tension hex nut for raising/lowering motor plate. -43- Model G0809 (Mfd. Since 1/17)
  • Page 46 Belt Cover Figure 53. Location of belt cover. Motor Belt Mounting Tension Plate Hex Nut Figure 55. Location of belt tension hex nut for raising/lowering motor plate. -44- Model G0809 (Mfd. Since 1/17)
  • Page 47 Step 4 of the following procedure. Thoroughly clean out any debris from the knife slots before replacing the knives. Replacement knives are available through Grizzly (refer to Page 37 for options). -45- Model G0809 (Mfd. Since 1/17)
  • Page 48 Repeat Step 6, tightening gib set screws all Figure 57. Knife-setting jig correctly positioned. the way. Repeat Steps 4–8 for remaining knives. 10. Re-install belt cover, rear dust hood, and top cover. -46- Model G0809 (Mfd. Since 1/17)

  • Page 49: Inspecting Knives (Jointer)

    Remove cutterhead guard or block it open. each of straightedge positions. Lower infeed table to ⁄ " scale mark. — If knives do not touch straightedge or they lift up at any position, then those knives need to be adjusted. -47- Model G0809 (Mfd. Since 1/17)
  • Page 50 Tighten each gib bolt in the same alternating manner as you did in the previous step. -48- Model G0809 (Mfd. Since 1/17) 10. Make sure outfeed table is set even with the new knives at top dead center.

  • Page 51: Setting Outfeed Table Height (Jointer)

    (its high- est point during rotation), as illustrated in 11. Replace cutterhead guard and cabinet rear Figures 66–67. access panel. Top Dead Center Figure 66. Knife at top dead center. -49- Model G0809 (Mfd. Since 1/17)

  • Page 52: Calibrating Depth Scale (Jointer)

    Re-install cutterhead guard, fence, and cabinet side access panel. Figure 70. Infeed and outfeed tables aligned. Loosen indicator screw, adjust pointer to “0”, then re-tighten screw to secure setting. -50- Model G0809 (Mfd. Since 1/17)

  • Page 53: Adjusting Gibs (Jointer)

    (see Figure 73) to Setting Jointer Outfeed Table Height on verify setting. Page 49. Note: If needed, loosen screw securing angle indicator and adjust indicator to align with 90° mark on angle scale, then retighten screw. -51- Model G0809 (Mfd. Since 1/17)
  • Page 54 Retighten lock lever loosened in Step 1 and, screw to align with 45˚ mark on angle scale, if needed, adjust angle indicator by loosening then re-tightening screw. screw aligning indicator with 135˚ mark on angle scale, then re-tightening screw. -52- Model G0809 (Mfd. Since 1/17)

  • Page 55: Adjusting Table Parallelism (Jointer)

    Straightedge Figure 80. Typical locations to place shims when adjusting table parallelism. Outfeed Infeed Re-check outfeed table height. Refer to Setting Outfeed Table Height (Jointer), and re-adjust if necessary. Figure 78. Checking table parallelism. -53- Model G0809 (Mfd. Since 1/17)

  • Page 56: Adjusting Chip Deflector (Planer)

    ", then loosen (3) Figure 81. Planer internal component locations cap screws securing chip deflector and adjust (illustration is not to scale). gap to ⁄ ". Retighten screws, then replace top cover and dust hood. -54- Model G0809 (Mfd. Since 1/17)

  • Page 57: Cleaning Feed Rollers (Planer)

    DO NOT operate planer if anti-kickback Assembly fingers are not operating correctly. Failure to heed this warning could result in serious Bushing personal injury. Bracket Block Trapped Material Figure 83. Remove sawdust from feed rollers. -55- Model G0809 (Mfd. Since 1/17)

  • Page 58: Section 8: Wiring

    Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -56- Model G0809 (Mfd. Since 1/17)

  • Page 59: Wiring Diagram

    Wiring Diagram 220VAC 6-15 Plug Ground ON/OFF Button (Viewed from Behind) KEDU HY-56 Figure 85. Motor junction box wiring. Run Capacitor 80MFD 250VAC Circuit Breaker MOTOR Start Capacitor Start Capacitor 300MFD 500MFD 125VAC 250VAC -57- Model G0809 (Mfd. Since 1/17)

  • Page 60: Section 9: Parts

    Please Note: We do our best to stock replacement parts whenever possible, but we cannot guarantee that all parts shown here are available for purchase. Call (800) 523-4777 or visit our online parts store at www.grizzly.com to check for availability.
  • Page 61 P0809037 BUTTON HD CAP SCR M5-.8 X 8 P0809013 HEX NUT M8-1.25 P0809038 STRAIN RELIEF TYPE-3 M20-1.5 P0809014 FLAT WASHER 8MM P0809039 POWER CORD 14G 3W 72" 6-15P P0809015 HEX BOLT M8-1.25 X 70 -59- Model G0809 (Mfd. Since 1/17)

  • Page 62: Jointer Table & Fence

    Jointer Table & Fence 174 175 167 168 153 154 148 149 134 135 197 198 -60- Model G0809 (Mfd. Since 1/17)
  • Page 63 P0809198 SET SCREW M10-1.5 X 10 P0809148 JOINTER BASE P0809199 PHLP HD SCR M5-.8 X 10 P0809149 BEARING BLOCK M8-1.25 (FRONT) P0809200 PHLP HD SCR M5-.8 X 6 P0809150 KNIFE 6" X 5/8" X 1/8" HSS -61- Model G0809 (Mfd. Since 1/17)

  • Page 64: Planer

    Planer 223 224 261 262 253 254 255 256 244 245 305 306 285 286 328 329 326 327 -62- Model G0809 (Mfd. Since 1/17)
  • Page 65 247 P08090247 GEARBOX COVER 296 P08090296 ANTI-KICKBACK PAWL 248 P08090248 GEARBOX COVER GASKET 297 P08090297 STOP PADDLE HY56-P3 249 P08090249 SPROCKET 8T 298 P08090298 LEADSCREW MOUNTING NUT 250 P08090250 BALL BEARING 6202ZZ 299 P08090299 DEPTH-OF-CUT INDICATOR (PLANER) -63- Model G0809 (Mfd. Since 1/17)
  • Page 66 CAP SCREW M8-1.25 X 20 P08090315 BALL BEARING 6000ZZ P08090336 WORM GEAR ASSEMBLY P08090316 FIXED PLATE P08090337 BLADE JACK NUT M8-1.25 P08090317 SPACER 20 X 29 X 5.5 P08090338 CAP SCREW M5-.8 X 12 -64- Model G0809 (Mfd. Since 1/17)

  • Page 67: Tools & Accessories

    Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. -65-...

  • Page 68: Labels & Cosmetics

    GRIZZLY LOGO PLATE P08090503 CUTTERHEAD WARNING LABEL P08090509 READ MANUAL LABEL P08090504 FENCE WARNING LABEL P08090510 MACHINE ID LABEL P08090505 EAR/EYE/LUNG WARNING LABEL P08090511 TOUCH-UP PAINT, GRIZZLY PUTTY P08090506 GRIZZLY.COM LABEL P08090512 TOUCH-UP PAINT, GRIZZLY GREEN -66- Model G0809 (Mfd. Since 1/17)
  • Page 69 Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
  • Page 70 FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...

  • Page 71: Warranty & Returns

    WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

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