Grizzly G0893 Manual
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Grizzly G0893 Manual

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For questions or help with this product contact Tech Support at (570) 546-9663 or techsupport@grizzly.com
The following changes were made since the owner's manual was printed:
•
The round bearing blocks changed to rectangular, which allow cutterhead to outfeed table alignment.
•
A cap screw on the fence changed from 20mm to 16mm long.
•
The fence pivot assembly now comes installed on the carriage and the screws have captive washers.
•
Only one T-25 T-handle torx wrench now ships with the machine instead of two.
An Assembly step has been corrected.
•
Aside from this information, all other content in the owner's manual applies and MUST be read and under-
stood for your own safety. IMPORTANT: Keep this update with the owner's manual for future reference.
For questions or help, contact our Tech Support at (570) 546-9663 or techsupport@grizzly.com.
Revised Parts Breakdown
1V2
77V2
57
39V2
REF PART #
DESCRIPTION
1V2
P0893001V2
OUTFEED TABLE V2.02.21
35V2 P0893035V2
CAP SCREW M8-1.25 X 16 V2.02.21
39V2 P0893039V2
CAP SCREW M6-1 X 12 V2.02.21
57
P0893057
LOCK WASHER 6MM
77V2 P0893077V2
BEARING BLOCK (FRONT) V2.02.21
101
P0893101
SET SCREW M8-1.25 X 8
117
P0893117
BEARING BLOCK (REAR)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
READ THIS FIRST
35V2
117
101
COPYRIGHT © MARCH, 2021 BY GRIZZLY INDUSTRIAL, INC.
#CS21759 PRINTED IN TAIWAN
Model G0893
***IMPORTANT UPDATE***
For Machines Mfd. Since 02/21
and Owner's Manual Revised 06/20
Corrected Assembly Step
9.
Use (2) M8-1.25 x 30 cap screws, (2) 8mm
lock washers, and (2) 8mm flat washers to
attach each handle to each end of the jointer
tables (see Figure 17).
Jointer
Table
Figure 17. Handle attached to end of table.
x 2
Table
Handle

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Summary of Contents for Grizzly G0893

  • Page 1 ***IMPORTANT UPDATE*** For Machines Mfd. Since 02/21 and Owner's Manual Revised 06/20 For questions or help with this product contact Tech Support at (570) 546-9663 or techsupport@grizzly.com The following changes were made since the owner's manual was printed: • The round bearing blocks changed to rectangular, which allow cutterhead to outfeed table alignment.
  • Page 2 If you cannot find an item on this list, care- fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack- ing or they are pre-installed at the factory. Figure 6. Small components. Model G0893 (Mfd. Since 2/21)
  • Page 3 . Belt pulley cover and tap screws. between straightedge and insert at top dead center. Proceed to Step 5. —If insert lifts straightedge and moves it more than ", measure how far above straightedge insert reaches. Proceed to Step 5. Model G0893 (Mfd. Since 2/21)
  • Page 4 Figure . Fasteners that secure base cover to 10. Tighten cap screws from Step 8 and turn base. jointer right-side up. 11. Repeat measurements from Steps 3–5. Model G0893 (Mfd. Since 2/21)
  • Page 5 Step 2 Turn entire jointer over so you can access of Aligning Cutterhead to Outfeed Table underside of machine and loosen (4) cap beginning on Page 3. screws shown in Figure 6. Model G0893 (Mfd. Since 2/21)
  • Page 6 OWNER'S MANUAL (For models manufactured since 03/19) COPYRIGHT © MARCH, 2019 BY GRIZZLY INDUSTRIAL, INC. REVISED JUNE, 2020 (JL) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
  • Page 7 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 8: Table Of Contents

    Table of Contents INTRODUCTION ..........2 SECTION 5: ACCESSORIES ......31 Contact Info............ 2 SECTION 6: MAINTENANCE ......34 Manual Accuracy ........... 2 Schedule ............34 Identification ........... 3 Cleaning & Protecting ........34 Controls & Components ......... 4 Lubrication ........... 35 Machine Data Sheet ........

  • Page 9: Introduction

    ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documenta- tion is available for your machine. Manufacture Date Serial Number Model G0893 (Mfd. Since 03/19)

  • Page 10: Identification

    Always keep cutterhead and drive guards in place and in proper operating condition. c) Always use hold-down or push blocks when jointing material narrower than 3" or surface planing material thinner than 3". d) Never perform jointing or planing on pieces shorter than 8" in length. Model G0893 (Mfd. Since 03/19)

  • Page 11: Controls & Components

    Outfeed Table: Supports workpiece after it passes over cutterhead. For optimum cutting results and safe operation, outfeed table must be properly adjusted even with highest point or TDC (Top Dead Center) of cutterhead inserts. Figure 1. Main table controls. Model G0893 (Mfd. Since 03/19)
  • Page 12 Fence Carriage Lock Lever: Tightens to secure fence position; loosens to allow lat- eral adjustment. ALWAYS firmly tighten lock before beginning operations. Dust Port: Mounts to included collection bag, or connects directly to a dust collector or shop vacuum. Model G0893 (Mfd. Since 03/19)

  • Page 13: Machine Data Sheet

    Machine Data Sheet MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0893 6" BENCHTOP JOINTER WITH HELICAL CUTTERHEAD Product Dimensions: Weight................................50 lbs. Width (side-to-side) x Depth (front-to-back) x Height..............36 x 19 x 12-1/2 in.
  • Page 14 The information contained herein is deemed accurate as of 6/28/2020 and represents our most recent product specifications. Model G0893 PAGE 2 OF 2 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0893 (Mfd. Since 03/19)

  • Page 15: Section 1: Safety

    Never operate under the influence of drugs or injury or blindness from flying particles. Everyday alcohol, when tired, or when distracted. eyeglasses are NOT approved safety glasses. Model G0893 (Mfd. Since 03/19)
  • Page 16 Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. Model G0893 (Mfd. Since 03/19)

  • Page 17: Additional Safety For Jointers

    Straight knives should never project MAXIMUM CUTTING DEPTH. To reduce risk of more than ⁄ " (0.125") from cutterhead body. kickback, never cut deeper than ⁄ " per pass. -10- Model G0893 (Mfd. Since 03/19)

  • Page 18: Section 2: Power Supply

    -11- Model G0893 (Mfd. Since 03/19)
  • Page 19 Minimum Gauge Size ......14 AWG verified ground. Maximum Length (Shorter is Better)..50 ft. -12- Model G0893 (Mfd. Since 03/19)

  • Page 20: Section 3: Setup

    IMPORTANT: Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack- aging to file a freight claim. It is also extremely helpful if you need to return your machine later.

  • Page 21: Inventory

    If you cannot find an item on this list, care- fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack- ing or they are pre-installed at the factory. -14- Model G0893 (Mfd. Since 03/19)

  • Page 22: Hardware Recognition Chart

    Hardware Recognition Chart USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS. Flat Head Screw -15- Model G0893 (Mfd. Since 03/19)

  • Page 23: Cleanup

    NOTICE Avoid harsh solvents like acetone or brake parts cleaner that may damage painted sur- faces. Always test on a small, inconspicu- ous location first. -16- Model G0893 (Mfd. Since 03/19)

  • Page 24: Bench Mounting

    Page 18). the workbench with lag screws and washers. Locking Plate Assembly Lag Screw Flat Washer Machine Base Locking Workbench Plate Pins Figure 11. Inserting locking plate assembly. Figure 9. Typical "Direct Mount" setup. -17- Model G0893 (Mfd. Since 03/19)
  • Page 25 Figure 16. Plate Limit Block Cutterhead Fence Guard Figure 13. Attaching fence to fence bracket assembly. Jointer Tables Figure 16. Fence positioned over jointer tables. Tighten fence carriage lock lever to lock fence in place. -18- Model G0893 (Mfd. Since 03/19)

  • Page 26: Dust Collection

    Tug bag to make sure it does not come off. A tight fit is necessary for proper performance. Note: Dust collection bag may be substituted with an appropriately-sized dust collector with ⁄ " dust collection hose (see above). -19- Model G0893 (Mfd. Since 03/19)

  • Page 27: Test Run

    Always disconnect the machine or belt. -20- Model G0893 (Mfd. Since 03/19)

  • Page 28: Section 4: Operations

    Read books/magazines or get formal training before beginning any proj- ects. Regardless of the content in this sec- tion, Grizzly Industrial will not be held liable for accidents caused by lack of training. -21- Model G0893 (Mfd. Since 03/19)

  • Page 29: Stock Inspection & Requirements

    NOT designed to cut metal, glass, stone, tile, Surface Planing products with lead-based paint, or products Figure 21. Minimum stock dimensions for jointer. that contain asbestos—cutting these materi- 10" Min. als with a jointer may lead to injury. -22- " Min. Model G0893 (Mfd. Since 03/19)

  • Page 30: Setting Depth Of Cut

    Figure 22. Location of infeed table adjustment knob. Loosen tension hex nut, and adjust zero stop set screw until it contacts table base (see Figure 23). Tighten tension hex nut to secure height setting. -23- Model G0893 (Mfd. Since 03/19)

  • Page 31: Setting Fence Stops

    Figure 28. Note: Fence should stop at 90º when it con- tacts limit block shaft. Machinist's Square Machinist's Figure 28. Checking 45º fence stop. Square Figure 26. Checking the 90º stop. -24- Model G0893 (Mfd. Since 03/19)
  • Page 32 Tip fence back (away from table) until it Check accuracy of each setting frequently stops. with a machinist's combination square and re-adjust as necessary. Note: Fence will stop when outward stop bolt contacts fence bracket. -25- Model G0893 (Mfd. Since 03/19)

  • Page 33: Rotating/Changing

    IMPORTANT: If too much oil is applied to the insert(s) to be rotated/replaced. threads, excess will attempt to squeeze out of threaded hole as you install insert and force it to raise slightly, making it out of alignment. -26- Model G0893 (Mfd. Since 03/19)

  • Page 34: Squaring Stock

    4. Rip Cut on a Table Saw—The jointed edge of the workpiece is placed against a table saw fence and the opposite edge cut off. Previously Jointed Edge -27- Model G0893 (Mfd. Since 03/19)

  • Page 35: Surface Planing

    Figure 35. Illustration of surface planing results. Failure to use push blocks when surface planing could result in your hands contact- ing rotating cutterhead, which will cause serious personal injury. ALWAYS use push blocks when surface planing on jointer! -28- Model G0893 (Mfd. Since 03/19)

  • Page 36: Edge Jointing

    Tip: When squaring up stock, cut opposite edge of workpiece with a table saw instead of the jointer—otherwise, both edges of work- piece will not be parallel with each other. Removed Surface Figure 37. Illustration of edge jointing results. -29- Model G0893 (Mfd. Since 03/19)

  • Page 37: Bevel Cutting

    4" from moving cutterhead at any time during operation! Repeat cutting process, as necessary, until you are satisfied with the results. Figure 39. Example of fence setup for a bevel cut of 45°. -30- Model G0893 (Mfd. Since 03/19)

  • Page 38: Section 5: Accessories

    NOTICE Refer to our website or latest catalog for additional recommended accessories. T24736—Carbide Replacement Inserts Solid Carbide Indexable Inserts for G0893. Size: 15 x 15 x 2.5mm (10 pack). Figure 42 . Precision straightedges. G1163P—1 HP Light-Duty Dust Collector Effective dust collection not only keeps your shop...

  • Page 39: Section 6: Maintenance

    To reduce risk of shock or accidental startup, always disconnect machine from power before adjustments, Cleaning the Model G0893 is relatively easy. maintenance, or service. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any...

  • Page 40: Lubrication

    Clean the components below with mineral spirits and shop rags. Leadscrew Figure 46. Fence lubrication locations. Lubricate with light machine oil as needed (see Figure 45). Wipe off excess oil and sawdust with a cloth. Figure 45. Leadscrew lubrication location. -33- Model G0893 (Mfd. Since 03/19)

  • Page 41: Section 7: Service

    4. Motor fan is rubbing on fan cover. 4. Replace dented fan cover; replace loose/damaged fan. 5. Loose mounting bolts. 5. Tighten/replace as required. 6. Cutterhead bearings at fault. 6. Replace bearing(s)/re-align cutterhead. -34- Model G0893 (Mfd. Since 03/19)
  • Page 42 3. Fence stops are set incorrectly. 3. Recalibrate fence stops (Page 24). 4. Fence bracket parts are loose or parts are 4. Check/tighten fence bracket fasteners. misaligned. -35- Model G0893 (Mfd. Since 03/19)

  • Page 43: Tensioning/Replacing Belts

    (see Figure 47), but do Replacing Belts not remove them. Motor Mount Screws The G0893 uses belts to drive the cutterhead and the dust collection fan. When these belts are mis- aligned, damaged, or not tensioned correctly, the jointer will not function properly.

  • Page 44: Adjusting Infeed Table Parallelism

    Call our Tech Support. The G0893 uses set screws to adjust infeed table height. The outfeed table and cutterhead assem- Re-install motor cover. bly have been properly aligned at the factory and do not require adjustment.
  • Page 45 (4) Phillips head screws securing motor cover to jointer base. Lift 11. Replace motor cover, and re-install cutterhead cover off and set it aside. guard and fence assembly. -38- Model G0893 (Mfd. Since 03/19)

  • Page 46: Replacing Motor Brushes

    (see Figure 52). Brushes Brush Cap Locations The G0893 has a universal motor that uses car- bon brushes that normally wear out over time. If you are having trouble with the performance of the motor, refer to Troubleshooting (Page 34) to determine if the motor brushes must be replaced.

  • Page 47: Section 8: Wiring

    Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -40- Model G0893 (Mfd. Since 03/19)

  • Page 48: Wiring Diagram

    KEDU HY18 120 VAC (viewed from behind) 5-15 Plug 120V UNIVERSAL MOTOR Ground Ground Figure 53. G0893 wiring diagram. Figure 54. G0893 switch wiring. Figure 55. G0893 motor wiring. READ ELECTRICAL SAFETY -41- Model G0893 (Mfd. Since 03/19) ON PAGE 40!

  • Page 49: Section 9: Parts

    SECTION 9: PARTS Main 92-2 92-1 36-3 36-2 36-1 -42- Model G0893 (Mfd. Since 03/19)
  • Page 50 P0893054 PADDLE SWITCH KEDU HY18 P0893114 MOTOR BRUSH CAP P0893055 COMPRESSION SPRING 2 X 10 X 14 P0893115 ADJ HANDLE M10-1.5 X 115, 65L P0893056 CAP SCREW M6-1 X 12 P0893116 BELLEVILLE WASHER 10MM -43- Model G0893 (Mfd. Since 03/19)

  • Page 51: Labels & Cosmetics

    4. Keep all guards in place and in proper operating Maximum Depth of Cut: 1/8" Number of Cutters: 18 or 1/2" thick. WITHOUT WRITTEN APPROVAL! Grizzly will not accept labels changed without a 7. Keep hands at least 12" away from cutterhead. (10-Pack) condition.

  • Page 52: Warranty & Returns

    WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

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