How To Remove The Cable Track, Z-45/25J - Genie Z-45 Service And Repair Manual

September 2016
How to R emove the Cable Track , Z- 45/25J
How to Remove the Cable Track,
Z-45/25J
Note: When removing a hose assembly or fitting,
the O-ring (if equipped) on the fitting and/or hose
end must be replaced. All connections must be
torqued to specification during installation. Refer to
Specifications, Hydraulic Hose and Fitting Torque
Specifications.
1 Locate the cables from the primary boom
cable track to the platform control box.
Number each cable and its entry location at
the platform control box.
2 Disconnect the cables from the platform
control box.
3 Remove the hose and cable cover from the
side of the jib boom. Remove the hose and
cable separators.
4 Remove the hose clamp on the primary boom
bellcrank.
5 Pull all of the electrical cables out of the plastic
cable track. Do not pull out the hydraulic
hoses.
6 Tag, disconnect and plug the hydraulic hoses
from the "V1" and "V2" ports on the
counterbalance valve manifold located on the
platform rotator. Cap the fittings on the
manifold.
Bodily injury hazard. Spraying
hydraulic oil can penetrate and
burn skin. Loosen hydraulic
connections very slowly to allow
the oil pressure to dissipate
gradually. Do not allow oil to
squirt or spray.
7 Tag and disconnect the hydraulic hoses from
the platform leveling slave cylinder at the
union and connect them together using a
connector. Connect the hoses from the
cylinder together using a connector.
Part No. 1268546GT Z®-45/25 Bi-Energy • Z®-45/25J Bi-Energy
Primary Boom Components
Bodily injury hazard. Spraying
hydraulic oil can penetrate and
burn skin. Loosen hydraulic
connections very slowly to allow
the oil pressure to dissipate
gradually. Do not allow oil to
squirt or spray.
8 Tag, disconnect and plug the hydraulic hoses
from the jib boom/platform rotate manifold.
Cap the fittings on the manifold.
Bodily injury hazard. Spraying
hydraulic oil can penetrate and
burn skin. Loosen hydraulic
connections very slowly to allow
the oil pressure to dissipate
gradually. Do not allow oil to
squirt or spray.
9 Tag, disconnect and plug the platform rotator
hydraulic hoses at the union located above the
primary boom lift cylinder. Cap the fittings on
the unions.
Bodily injury hazard. Spraying
hydraulic oil can penetrate and
burn skin. Loosen hydraulic
connections very slowly to allow
the oil pressure to dissipate
gradually. Do not allow oil to
squirt or spray.
10 Tag, disconnect and plug the hydraulic hoses
from the platform leveling master cylinder.
Cap the fittings on the cylinder.
Bodily injury hazard. Spraying
hydraulic oil can penetrate and
burn skin. Loosen hydraulic
connections very slowly to allow
the oil pressure to dissipate
gradually. Do not allow oil to
squirt or spray.
Service and Repair Manual
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