Self-propelled line striper, for the application of line striping materials, for professional use only, for outdoor use only, not for use in hazardous locations or explosive atmospheres, maximum operating speed 10 mph 16 kph, maximum operating pressure: 3 (36 pages)
Self-propelled line striper, for the application of line striping materials, for use with only benox l40lv liquid initiator bpo b, for professional use only, for outdoor use only, not for use in hazardous locations or explosive atmospheres, maximum operat (26 pages)
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Installation - Operation - Parts Complete Pressurized Bead System for 332230G LineLazer IV 200 LineLazer IV 250 HS and - For professional use only - Models: 16R955 1-Gun LL200 16R962 1-Gun LL250 16R960 2-Gun LL200 16R961 2-Gun LL250 80 psi (.55 MPa, 5.5 bar) Maximum Working Pressure Important Safety Instructions Related Manual Read all warnings and instructions in the striper manual.
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Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
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Warnings WARNING INJECTION HAZARD High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment. • Do not spray without tip guard and trigger guard installed. •...
Tools Needed: CE Safety Checklist (To be completed during non-factory installation) Covers and shrouds for moving parts are in place (see guard installation section). Fasteners, belts, covers, grills, and compressor are tight-mounted securely. Read and understand all warnings and instructions in this manual and the striper manual. Tools Needed: •...
Operation for LL200 and LL250 Operation for LL200 and LL250 Component Identification ti24477a Ref. Description Ref. Description Pressure Relief Valve Funnel Bead Tank Gauge Wing Nut Pressure Regulator Valve Compressor Bypass Switch Air Tank Gauge Regulator Unloader Safety Relief Valve 332230G...
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200HS Pressurized Bead System Kit 16R955 200HS Pressurized Bead System Kit 16R955 Assemble Compressor Mounting NEW PULLEY AND COUPLER and Drive Components NOTE: Glass bead system and paint guns can be mounted on either side of sprayer. 1. Turn off unit. Relieve pressure in paint striper and remove hopper.
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200HS Pressurized Bead System Kit 16R955 ti20525c 4. Use star bit (supplied) to remove four screws from ti21196a shroud. Remove original fan grill. 7. Place key (GG) in keyway opening. Tap into place so that face of key sits recessed slightly from face of hub. ti20516a 8.
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200HS Pressurized Bead System Kit 16R955 11. Snug all four nuts down then back the nuts off 1/4 turn. Bracket KK should slide in the slots with some effort. 12. Loosely install two screws (MM) and two locknuts (NN) through bottom of frame mount but do not tighten.
200HS Pressurized Bead System Kit 16R955 Vertical Adjustment 2. Adjust the horizontal misalignment until the sides of the two hubs are even with each other and the 1. Place a straight edge at the bottom of correspond- sprocket teeth are in alignment. ing teeth of the two sprockets and raise or lower the compressor to adjust until the offset misalignment is minimized (use a straightedge for accurate align-...
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200HS Pressurized Bead System Kit 16R955 Coupler Spacing 1. Loosen the four compressor mounting bolts enough to slide the shims provided between the compressor 1. Slide compressor assembly away from the mount- and mounting bracket. ing plate coupler leaving a (C) 9/32” (6.35mm) space between the sprockets.
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200HS Pressurized Bead System Kit 16R955 NOTICE Broken hydraulic pump or compressor shafts may result, if not aligned properly. Always verify compres- sor alignment whenever a compressor is installed or the belt is tightened or replaced. 8. Install coupler guard using three pan head screws with flatwashers and lockwashers.
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200HS Pressurized Bead System Kit 16R955 Bead Tank Mounting Air Tank Mounting 1. Place bead tank on supporting base with outlet 1. Install air tank to frame mount as shown below and fittings facing compressor. use 9/16 in. wrench to tighten two screws (bb). NOTE: Position handle to best suit filling needs.
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LL250 Pressurized Bead System Kit 16R962 LL250 Pressurized Bead System Kit 16R962 Assemble Compressor Mounting NEW PULLEY AND COUPLER and Drive Components NOTE: Glass bead system and paint guns can be mounted on either side of sprayer. 1. Turn off unit. Relieve pressure in paint striper and remove hopper.
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LL250 Pressurized Bead System Kit 16R962 ti20525b 4. Use existing hardware to install new open-centered fan grill (F). Make sure fan protrudes out, not into ti24336a the unit. Discard or store old close-centered fan grill. 8. Use 1/8 in. Allen wrench to secure coupler set screw.
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LL250 Pressurized Bead System Kit 16R962 11. Use rubber mallet or wood block to position right frame mount (L) flush to LL250 frame (this location will be adjusted to help center the compressor with the drive pulley). ti20509a 15. Secure hydraulic lines with zip ties. 12.
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LL250 Pressurized Bead System Kit 16R962 Compressor Alignment (LL250) 18. Use 9/16 wrench to tighten bottom screws (M) to hardware shown. Install Compressor Assembly 1. Position compressor and bracket assembly on frame. Align compressor coupler sprocket with chain coupler installed on mounting plate coupler. Install three screws, snug all three screws down then back the screws off 1/4 turn.
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LL250 Pressurized Bead System Kit 16R962 Vertical Adjustment 0.80 +/- 0.050 1. Place a straight edge at the bottom of correspond- Maintain gap set at factory ing teeth of the two sprockets and raise or lower the compressor to adjust until the offset misalignment is minimized (use a straightedge for accurate align- ment).
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LL250 Pressurized Bead System Kit 16R962 Horizontal Adjustment 1. Loosen the four compressor mounting bolts enough to slide the shims provided between the compressor 1. Tap vertical frame mount with rubber mallet to the and mounting bracket. left or right. ti20510a 2.
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LL250 Pressurized Bead System Kit 16R962 Coupler Spacing NOTICE 1. Slide compressor assembly away from the mount- Broken hydraulic pump or compressor shafts may ing plate coupler leaving a (C) 9/32” (6.35mm) result, if not aligned properly. Always verify compres- space between the sprockets.
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LL250 Pressurized Bead System Kit 16R962 Bead Tank Mounting 1. When only one bead tank is being installed, it should be placed on the side of the frame furthest from the compressor to best distribute weight. ti24485a NOTE: Position handle to best suit filling needs. Loosen bolt (AA) to help swivel, then retighten.
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LL250 Pressurized Bead System Kit 16R962 Air Tank Mounting 2. Use 11/16 in. wrench to attach braided hose (CC) from air tank to compressor. 1. Install air tank to frame mount as shown below and use 9/16 in. wrench to tighten two screws (BB). ti24486a ti24487a 3.
Operation Operation Charging Air Tank Setting Bead Hopper Pressure 1. Start engine and engage clutch. Compressor is now The pressure regulator valve (5) controls pressure sent engaged. from the air tank to the bead tank. The regulator is set to 0 pressure from the factory. 2.
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Operation Bead Timing With Gun 1. Use air flow restrictor valves to help time the open- 3. Turning the valve clockwise will delay gun open- ing and closing of the bead guns to best match the ing/closing time. Turning the valve counter-clock- start and stop of paint lines.
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Operation Determining Bead Application Pressure The table below lists bead delivery rates for 4 inch 2. Identify what the required bead delivery rate is in job (10 cm) lines with standard size highway beads. specifications. 3. Under bead gun nozzle size, find nearest value •...
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Operation Filling Bead Hopper 1. Move compressor bypass switch (9) to horizontal 4. Place funnel (1) into opening. Pour beads into hop- position to disengage compressor or turn engine off. per. Beads should not be filled to a height higher than shown in figure below.
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Operation 0 to 8 in. Line Setup 2 Tank 1 Gun Setup For wider lines it may be necessary to mount bead gun Connect “Y” fitting as shown below to allow two tanks to as shown below. flow into one gun. ti20977a ti20978b 8 - 12 in.
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Operation Double Drop Setup Use a “Y” fitting to create a dual bead gun setup for double drop beads. Splice exit hose on bottom of air switch and branch into both guns. ti20564a 332230G...
Parts - Model 16R962 Parts - Model 16R962 45 44 ti24488a 332230G...
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Parts - Model 16R962 Parts List - Model 16R962 Ref. Part Description Qty. Ref. Part Description Qty. 115087 PLUG, tubing 156971 FITTING, nipple, short 162453 FITTING, (1/4 npsm x 1/4 npt) 15K299 FITTING, tee, street, modification 124762 GAUGE, pressure, air, bsp 126804 REGULATOR, unloader 101690 TOOL, Allen wrench 16U375 REGULATOR...
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17H029 KIT, service includes 1, 2, 3, 4, 5, 6, GASKET, head 7, and 8 VALVE, outlet 24V932 FAN, compressor includes adapter, VALVE, inlet GASKET, cylinder set screws, and retainer RING, piston SEAL, piston * – Gast parts not available from Graco RING, rider 332230G...
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.