Graco LineLazer IV 250SPS Installation And Operation Manual
  1. Manuals
  2. Brands
  3. Graco Manuals
  4. Construction Equipment
  5. LineLazer IV 250SPS
  6. Installation and operation manual
Graco LineLazer IV 250SPS Installation And Operation Manual

Graco LineLazer IV 250SPS Installation And Operation Manual

16r955 1-gun ll200hs, 16r962 1-gun ll250, 16r960 2-gun ll200hs, 16r961 2-gun ll250
Hide thumbs Also See for LineLazer IV 250SPS:
Table of Contents

Advertisement

Quick Links

See also: Repair Manual , Operation
Installation - Operation - Parts
Complete Pressurized Bead System for
LineLazer IV 200
Models:
16R955 1-Gun LL200
16R962 1-Gun LL250
16R960 2-Gun LL200
16R961 2-Gun LL250
80 psi (.55 MPa, 5.5 bar) Maximum Working Pressure
9
Important Safety Instructions
Read all warnings and instructions in the striper manual.
Be familiar with the controls and the proper usage of the equipment.
Save these instructions.
ti20576b
LineLazer IV 250
HS and
- For professional use only -
HS
HS
SPS
Related Manual
Bead Gun Kit 332226
200HS Repair 311021
250DC Repair 334053
332230G
EN
ti24476a

Advertisement

Table of Contents
loading

Related Manuals for Graco LineLazer IV 250SPS

Summary of Contents for Graco LineLazer IV 250SPS

  • Page 1 Installation - Operation - Parts Complete Pressurized Bead System for 332230G LineLazer IV 200 LineLazer IV 250 HS and - For professional use only - Models: 16R955 1-Gun LL200 16R962 1-Gun LL250 16R960 2-Gun LL200 16R961 2-Gun LL250 80 psi (.55 MPa, 5.5 bar) Maximum Working Pressure Important Safety Instructions Related Manual Read all warnings and instructions in the striper manual.
  • Page 2 Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
  • Page 3 Warnings WARNING INJECTION HAZARD High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment. • Do not spray without tip guard and trigger guard installed. •...

  • Page 4: Tools Needed

    Tools Needed: CE Safety Checklist (To be completed during non-factory installation) Covers and shrouds for moving parts are in place (see guard installation section). Fasteners, belts, covers, grills, and compressor are tight-mounted securely. Read and understand all warnings and instructions in this manual and the striper manual. Tools Needed: •...

  • Page 5: Component Identification

    Operation for LL200 and LL250 Operation for LL200 and LL250 Component Identification ti24477a Ref. Description Ref. Description Pressure Relief Valve Funnel Bead Tank Gauge Wing Nut Pressure Regulator Valve Compressor Bypass Switch Air Tank Gauge Regulator Unloader Safety Relief Valve 332230G...
  • Page 6 200HS Pressurized Bead System Kit 16R955 200HS Pressurized Bead System Kit 16R955 Assemble Compressor Mounting NEW PULLEY AND COUPLER and Drive Components NOTE: Glass bead system and paint guns can be mounted on either side of sprayer. 1. Turn off unit. Relieve pressure in paint striper and remove hopper.
  • Page 7 200HS Pressurized Bead System Kit 16R955 ti20525c 4. Use star bit (supplied) to remove four screws from ti21196a shroud. Remove original fan grill. 7. Place key (GG) in keyway opening. Tap into place so that face of key sits recessed slightly from face of hub. ti20516a 8.
  • Page 8 200HS Pressurized Bead System Kit 16R955 11. Snug all four nuts down then back the nuts off 1/4 turn. Bracket KK should slide in the slots with some effort. 12. Loosely install two screws (MM) and two locknuts (NN) through bottom of frame mount but do not tighten.

  • Page 9: Vertical Adjustment

    200HS Pressurized Bead System Kit 16R955 Vertical Adjustment 2. Adjust the horizontal misalignment until the sides of the two hubs are even with each other and the 1. Place a straight edge at the bottom of correspond- sprocket teeth are in alignment. ing teeth of the two sprockets and raise or lower the compressor to adjust until the offset misalignment is minimized (use a straightedge for accurate align-...
  • Page 10 200HS Pressurized Bead System Kit 16R955 Coupler Spacing 1. Loosen the four compressor mounting bolts enough to slide the shims provided between the compressor 1. Slide compressor assembly away from the mount- and mounting bracket. ing plate coupler leaving a (C) 9/32” (6.35mm) space between the sprockets.
  • Page 11 200HS Pressurized Bead System Kit 16R955 NOTICE Broken hydraulic pump or compressor shafts may result, if not aligned properly. Always verify compres- sor alignment whenever a compressor is installed or the belt is tightened or replaced. 8. Install coupler guard using three pan head screws with flatwashers and lockwashers.
  • Page 12 200HS Pressurized Bead System Kit 16R955 Bead Tank Mounting Air Tank Mounting 1. Place bead tank on supporting base with outlet 1. Install air tank to frame mount as shown below and fittings facing compressor. use 9/16 in. wrench to tighten two screws (bb). NOTE: Position handle to best suit filling needs.
  • Page 13 LL250 Pressurized Bead System Kit 16R962 LL250 Pressurized Bead System Kit 16R962 Assemble Compressor Mounting NEW PULLEY AND COUPLER and Drive Components NOTE: Glass bead system and paint guns can be mounted on either side of sprayer. 1. Turn off unit. Relieve pressure in paint striper and remove hopper.
  • Page 14 LL250 Pressurized Bead System Kit 16R962 ti20525b 4. Use existing hardware to install new open-centered fan grill (F). Make sure fan protrudes out, not into ti24336a the unit. Discard or store old close-centered fan grill. 8. Use 1/8 in. Allen wrench to secure coupler set screw.
  • Page 15 LL250 Pressurized Bead System Kit 16R962 11. Use rubber mallet or wood block to position right frame mount (L) flush to LL250 frame (this location will be adjusted to help center the compressor with the drive pulley). ti20509a 15. Secure hydraulic lines with zip ties. 12.
  • Page 16 LL250 Pressurized Bead System Kit 16R962 Compressor Alignment (LL250) 18. Use 9/16 wrench to tighten bottom screws (M) to hardware shown. Install Compressor Assembly 1. Position compressor and bracket assembly on frame. Align compressor coupler sprocket with chain coupler installed on mounting plate coupler. Install three screws, snug all three screws down then back the screws off 1/4 turn.
  • Page 17 LL250 Pressurized Bead System Kit 16R962 Vertical Adjustment 0.80 +/- 0.050 1. Place a straight edge at the bottom of correspond- Maintain gap set at factory ing teeth of the two sprockets and raise or lower the compressor to adjust until the offset misalignment is minimized (use a straightedge for accurate align- ment).
  • Page 18 LL250 Pressurized Bead System Kit 16R962 Horizontal Adjustment 1. Loosen the four compressor mounting bolts enough to slide the shims provided between the compressor 1. Tap vertical frame mount with rubber mallet to the and mounting bracket. left or right. ti20510a 2.
  • Page 19 LL250 Pressurized Bead System Kit 16R962 Coupler Spacing NOTICE 1. Slide compressor assembly away from the mount- Broken hydraulic pump or compressor shafts may ing plate coupler leaving a (C) 9/32” (6.35mm) result, if not aligned properly. Always verify compres- space between the sprockets.
  • Page 20 LL250 Pressurized Bead System Kit 16R962 Bead Tank Mounting 1. When only one bead tank is being installed, it should be placed on the side of the frame furthest from the compressor to best distribute weight. ti24485a NOTE: Position handle to best suit filling needs. Loosen bolt (AA) to help swivel, then retighten.
  • Page 21 LL250 Pressurized Bead System Kit 16R962 Air Tank Mounting 2. Use 11/16 in. wrench to attach braided hose (CC) from air tank to compressor. 1. Install air tank to frame mount as shown below and use 9/16 in. wrench to tighten two screws (BB). ti24486a ti24487a 3.

  • Page 22: Operation

    Operation Operation Charging Air Tank Setting Bead Hopper Pressure 1. Start engine and engage clutch. Compressor is now The pressure regulator valve (5) controls pressure sent engaged. from the air tank to the bead tank. The regulator is set to 0 pressure from the factory. 2.
  • Page 23 Operation Bead Timing With Gun 1. Use air flow restrictor valves to help time the open- 3. Turning the valve clockwise will delay gun open- ing and closing of the bead guns to best match the ing/closing time. Turning the valve counter-clock- start and stop of paint lines.
  • Page 24 Operation Determining Bead Application Pressure The table below lists bead delivery rates for 4 inch 2. Identify what the required bead delivery rate is in job (10 cm) lines with standard size highway beads. specifications. 3. Under bead gun nozzle size, find nearest value •...
  • Page 25 Operation Filling Bead Hopper 1. Move compressor bypass switch (9) to horizontal 4. Place funnel (1) into opening. Pour beads into hop- position to disengage compressor or turn engine off. per. Beads should not be filled to a height higher than shown in figure below.
  • Page 26 Operation 0 to 8 in. Line Setup 2 Tank 1 Gun Setup For wider lines it may be necessary to mount bead gun Connect “Y” fitting as shown below to allow two tanks to as shown below. flow into one gun. ti20977a ti20978b 8 - 12 in.
  • Page 27 Operation Double Drop Setup Use a “Y” fitting to create a dual bead gun setup for double drop beads. Splice exit hose on bottom of air switch and branch into both guns. ti20564a 332230G...

  • Page 28: Parts - Model 16R955

    Parts - Model 16R955 Parts - Model 16R955 ti20720c ti20720e 332230G...
  • Page 29 Parts - Model 16R955 Parts List - 16R955 Ref. Part Description Qty. Ref. Part Description Qty. 120757 SCREW, carriage 156971 FITTING, nipple, short 16T939 HOSE, coupled 15K299 FITTING, tee, street, modification 110755 WASHER, plain 126804 REGULATOR, unloader 126833 SCREW, shoulder, socket head 16U375 REGULATOR 116720 COUPLER, quick disconnect 16U174 TANK, pressure...

  • Page 30: Parts - Model 16R962

    Parts - Model 16R962 Parts - Model 16R962 45 44 ti24488a 332230G...
  • Page 31 Parts - Model 16R962 Parts List - Model 16R962 Ref. Part Description Qty. Ref. Part Description Qty. 115087 PLUG, tubing 156971 FITTING, nipple, short 162453 FITTING, (1/4 npsm x 1/4 npt) 15K299 FITTING, tee, street, modification 124762 GAUGE, pressure, air, bsp 126804 REGULATOR, unloader 101690 TOOL, Allen wrench 16U375 REGULATOR...
  • Page 32 17H029 KIT, service includes 1, 2, 3, 4, 5, 6, GASKET, head 7, and 8 VALVE, outlet 24V932 FAN, compressor includes adapter, VALVE, inlet GASKET, cylinder set screws, and retainer RING, piston SEAL, piston * – Gast parts not available from Graco RING, rider 332230G...

  • Page 33: Graco Standard Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

This manual is also suitable for:

Linelazer iv 200hs16r95516r96216r96016r961

Table of Contents