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DUAL CLUTCH TRANSMISSION ( DCT ) ( CTX 700 D / ND )
:
Remove the clutch assemblies [ 1 ] and
O
-
rings [ 2 ] from
the primary driven gear
.
•
Do
not
disassemble the clutch assembly
.
•
The No
.
1
clutch assembly ( for inner mainshaft ) and
No . 2 clutch assembly ( for
outer mainshaft
) are the
same parts .
CLUTCH
CLEARANCE INSPECTION
[ 1 ]
u
[ 2 ]
Set a dial indicator on the end plate [ 1 ]
with the plate
bottomed
.
Measure the clearance by lifting the end plate against
the snap ring and record it
.
Perform this inspection at three points in 120 ° apart
.
SERVICE
LIMIT :
2.0 mm ( 0.08
in )
If the measured value exceeds the service limit , replace
the clutch assembly
.
ASSEMBLY
f
I
8
r
"
rr
—
i
i
120
120
>
sill
120
i
1
11
*
-
:
Coat new O
-
rings [ 1 ] with engine oil and install them
into the grooves in the primary driven gear .
Install the clutch assemblies [ 2 ] onto the primary driven
gear
.
Apply engine oil
to the
needle bearings in the primary
driven gear
.
•
The primary
driven
gear has the index line [ 1 ] on its
flange
for the installation direction .
The dual clutch
assembly should be installed with
the index line
facing the
outside
.
Line up the clutch disc tabs with the two wide grooves
[ 2 ] aligned as shown
.
Install the washer [ 3 ] onto the clutch assembly .
Install clutch guide
1
[ 4 ] into the clutch on the index line
side by aligning the gear teeth with the clutch disc tabs
.
2
/
'
l
\
m
[ 1 ]
[ 3 ]
-
1
hJ
af
I
/
r
[ 1 ]
[ 2 ]
[ 4 ]
12
- 67
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Troubleshooting
