Table of Contents
Advertisement
GENERAL INFORMATION
CYLINDER HEAD / VALVES
SPECIFICATIONS
Unit : mm ( in )
ITEM
STANDARD
SERVICE LIMIT
1
Cylinder compression at 470
rpm
1
,
775 kPa ( 18.1 kgf / cm
2
, 257 psi )
-
Valve clearance
IN
0.17 ± 0.02 ( 0.007 ± 0.001 )
-
EX
0.28 ± 0.02 ( 0.011 ± 0.001 )
-
Rocker arm ,
rocker arm
shaft
Rocker
arm I . D
.
20.012
-
20.030 ( 0.7879
-
0.7886 )
20.041
(
0.7890
)
Rocker arm shaft O . D
.
19.972
-
19.993 ( 0.7863
-
0.7871 )
19.961
( 0.7859 )
Rocker arm
-
to
-
shaft clearance
0.019
-
0.058 ( 0.0007
-
0.0023 )
0.08
( 0.003 )
Cam
chain tensioner
wedge B length
-
6.0 ( 0.24 )
Camshaft
Cam
lobe
height
IN
34.7897
-
35.0297 ( 1.36967
-
1.37912 )
34.7697
(
1.36888
)
EX
34.9227
-
35.1627 ( 1.37491
-
1.38436 )
34.9027
(
1.37412
)
Runout
-
0.04
( 0.002 )
Camshaft journal O . D .
41.935
-
41.950 ( 1.6510
-
1.6516 )
41.927
(
1.6507
)
Valve , valve
guide
Valve
stem O
.
D
.
IN
4.975
-
4.990 ( 0.1959
-
0.1965 )
4.965
(
0.1955
)
EX
4.965
-
4.980 (
0.1955
-
0.1961 )
4.955
(
0.1951
)
Valve guide
I
.
D
.
IN / EX
5.000
-
5.012 ( 0.1969
-
0.1973 )
5.04 ( 0.198 )
Stem
-
to
-
guide
clearance
IN
0.010
-
0.037 ( 0.0004
-
0.0015 )
0.075
(
0.0030
)
EX
0.020
-
0.047 ( 0.0008
-
0.0019 )
0.085
( 0.0033 )
Valve guide
projection above
cylinder
head
IN
17.7
-
18.0 ( 0.70
-
0.71 )
-
EX
19.6
-
19.9 ( 0.77
-
0.78 )
-
Valve
seat
width
IN
0.90
-
1.10 ( 0.035
-
0.043 )
1.5 ( 0.06 )
EX
1.30
-
1.50 ( 0.051
-
0.059 )
1.9 ( 0.07 )
Valve spring free length
49.07 ( 1.932 )
48.1 ( 1.89 )
Cylinder head warpage
-
0.10
(
0.004
)
Cylinder head
camshaft journal I . D .
41.995
-
42.019 ( 1.6533
-
1.6543 )
42.027
(
1.6546
)
Cylinder head
-
to
-
camshaft clearance
0.045
-
0.084 ( 0.0018
-
0.0033 )
0.10 ( 0.004
)
CLUTCH / GEARSHIFT LINKAGE SPECIFICATIONS ( CTX 700 / A
/ N / NA
)
Unit : mm (
in
)
ITEM
STANDARD
SERVICE LIMIT
Clutch lever freeplay
10
-
20 ( 0.4
-
0.8 )
_
Clutch
Spring free length
43.2 (
1.70 )
41.7
(
1.64
)
Disc thickness
2.62
-
2.78 ( 0.103
-
0.109 )
2.3 ( 0.09 )
Plate warpage
-
0.30 ( 0.012
)
Clutch
outer guide
I
. D .
21.991
-
22.016 ( 0.8658
-
0.8668 )
22.03
( 0.867 )
O
.
D
.
31.959
-
31.975 ( 1.2582
-
1.2589 )
31.92 ( 1.257
)
Mainshaft O . D
,
at clutch outer guide
21.967
-
21.980 ( 0.8648
-
0.8654
)
21.95
( 0.864
)
Clutch outer guide
-
to
-
mainshaft clearance
0.011
-
0.049
( 0.0004
-
0.0019 )
0.08 ( 0.003
)
Primary driven gear I
.
D
.
32.000
-
32.025 ( 1.2598
-
1.2608 )
32.09
( 1.263 )
Primary driven gear
-
to
-
clutch
outer
guide clearance
0.025
-
0.066 ( 0.0010
-
0.0026 )
0.10 ( 0.004
)
DUAL CLUTCH TRANSMISSION SPECIFICATIONS
( CTX 700
D / ND )
Unit : mm ( in )
ITEM
STANDARD
SERVICE LIMIT
Clutch clearance
0.9
-
1.1 ( 0.035
-
0.043 )
2.0 ( 0.08
)
EOT
sensor resistance
( 20
°
C/ 68
° F
)
2.5
-
2.8 kQ
-
ALTERNATOR / STARTER CLUTCH SPECIFICATIONS
Unit : mm ( in )
ITEM
STANDARD
SERVICE LIMIT
Starter
driven gear
boss O
. D
.
57.749
-
57.768 ( 2.2736
-
2.2743 )
57.73 ( 2.273
)
Starter
clutch outer I
.
D
.
74.412
-
74.442 ( 2.9296
-
2.9308 )
74.46 ( 2.931
)
A
O
Advertisement
Table of Contents
Troubleshooting
