Subaru 1600 Service Manual page 495

s.
Assembly
NOTE:
Use only SUBARU genuine grease for
gearbox.
Specified grease for gearbox
VALIANT GREASE M2
[Parts No. 003608001,
netO.5kg(l.1lb)]
1) Apply grease on the bushing A
after fitting in bushing A and clip with
a press.
Bushing A
A18'069
Fig. 11-50
2) Apply grease on the teeth portion
and sliding portion of the rack and
insert it into the gearbox unit.
NOTE:
Insert rack from pinion side surely to
prevent bushing A from damage.
3) Set the rack end to be located at
76.7 mm (3.020 in) from the end of
the gearbox unit.
76.7
mm
(3.020 in)
Fig. 11-51 Assembling rack
A18-092
4) Apply grease on the teeth and
specified portion of the pinion as-
sembly, and insert it into the gearbox
unit to mesh with the rack in a posi-
tion where the direction of the pinion
flange is inclined, in the straight-ahead
drive condition, 36° clockwise from
the center line of the hole where the
sleeve is to be set.
STEERING SYSTEM
Pinion flange position
in straight-ahead drive
condition
A18-093
Fig. 11-52 Direction of pinion ASSY
1 Ball bearing
2 Snap ring
3 Oil seal
Fig. 11-53 Grease application
A18-071
5) Install large size snap ring in to
groove to fix ball bearing.
NOTE:
After inserting snap ring, confirm that
snap ring turns smoothly for checking
of proper installation.
Snap ring
A18-070
Fig. 11-54
11-22
6) Measure the clearance in the
direction parallel to pinion shaft.
Limit
1 0 . 3 mm (0.012 in) I
A18·094
Fig. 11-55
7) Install the oil seal.
When the clearance between the
flange of oil seal and gearbox is more
than 0.9 mm (0.035 in), snap ring may
be improperly installed.
So remove oil seal and then check
snap ring installation.
Clearance 0.9 mm (0.035 in)
A18-072
Fig. 11-56
8) Install
CD
sleeve and
®
spring in
turn and then screw in
@
adjust-
ing screw.
NOTE:
Fill up grease.
~
@
00
®~
~:=
A18-073
3 Adjusting screw
4 O-ring
Fig. 11-57