Subaru 1600 Service Manual page 244

MANUAL TRANSMISSION AND 01 FFERENTIAL
NOTE:
Since rear nut has a left-hand thread,
pay attention to the rotation direction.
A12-328
Fig. 6-35
1 High-low shifter rod
2
Nut (Left-hand threaded)
3 Rod adjusting screw
4 Nut
5 Rod ball joint assembly
10. Disconnect high-low shifter rod
from rod arm by turning rod adjust
screw clockwise, and disconnect
rod ball joint ASSY from high-low
shifter lever
CPo
Fig. 6-36
2 High-low shifter rod
3
Rod adjust screw
4
Rod ball joint assembly
5
High-low shifter lever
CP
6 Nut
11. Rod arm with Remover II
(398791600).
NOTE:
Turn high-low shifter rail so as to
strike out spring pin.
A12-330
Fig. 6-37
12. High-low shifter rail and high-low
shifter arm with Remover II
(398791600).
NOTE:
a. When pulling out high-low shifter
rail, be careful of spring and 6.350
ball.
b. Be careful not to drop 5.56
x
10.1
plunger in high-low shifter arm.
A12·331
Fig. 6-38
\\'
Fly.
L1{'ft
---.\JIIlll1l~
I
1 Remover II
(398791600)
2
High·low shifter rail
3 High-low shifter arm
13. Lock nut-22 with Socket Wrench
(499987003) while ftxing transmis-
sion main shaft with Stopper
(498787000).
NOTE:
a. Before turning lock nut, be sure to
release 1I1e staked part of the nut
b. Shift the gear to "1st" position to
prevent the shaft from turning.
Fig. 6-39
6-27
14. Transfer drive gear after pulling
out transfer case by approx. 10 mm
(0.39
in)
by tapping it with a plastic
hammer.
A12·333
Fig. 6-40
15. Transfer case unit and main shaft
rear plate by tapping it with a
plastic hammer.
3) Other than 4WD & 4WD Dual·
range
Transmission rear case and main shaft
rear plate.
4) Ball bearing attaching bolts at the
drive pinion rear portion.
5)
i
4WD Dual-range
I
Input shaft holder attaching bolts.
6) Clean spline portion of axle drive
shaft on both right and left sides with
white gasoline, and then wrap vinyl
tape around the spline portions. Cover
sufftcient area from the root of oil seal
to the shaft end.
Fig. 6-41
7) Separate transmission main case
into the right half and left half.
NOTE:
Perform job with nut side facing
upward.