Subaru 1600 Service Manual page 255

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MANUAL TRANSMISSION AND DIFFERENTIAL
8) Install ball bearing with the fol-
lowing special tools.
4-speed • Installer (899580 I 00)
5-speed • Installer (899580100)
• Installer (899874100)
Fig.
6-89
NOTE:
~·lnst8I1er
(899874100)
A12·063
Some ball bearings may be installed in
the drive pinion without press tight-
ness, but it causes no problem in
practical operation.
9) 14-speed I
Install lock washer-22, and tighten
lock nut with Socket Wrench (89998-
4103) and Holder (899884100).
78 N·m
(8 kg-m, 58 ft-Ib)
Torque
NOTE:
Stake the lock nut at two portions to
prevent it from getting loose.
1 Holder (4th/3rd driven gear)
(899884100)
2 Socket wrench
(899984103)
Fig. 6-90
A12-028
10) IS-speed I
Install 5th driven gear thrust plate and
then, install 5th needle bearing race
with Installer (899874100).
1 Installer (899874100)
25th needle bearing race
Fig.
6-91
11) IS-speed I
A12-477
Install needle bearing, 5th driven gear,
synchronizer hub, insert guide, insert
stopper plate, lock washer-22 and lock
nut-22.
; . . . -{JI$
~@)eQ~~ei~:
9 8 7 6 5 4 3 2
i ;
I I
I
'f '
I~
Installing order
A12·140
Fig. 6-92
NOTE:
Pay attention
to
the synchronizer hub
assembling direction.
5th gear
side
Fig. 6-93
A12·048
6-38
12) I 5·speed I
Tighten lock nut-22 with Socket
Wrench (899984103) and Holder
(899884100) .
Torque
NOTE:
73 - 84 N'm
(7.4 - 8.6 kg-m,
54 - 62 ft·lb)
Stake the lock nut at 2 points.
13) 14WD & 4WD Dual-range I
Install washer, drive pinion collar,
transfer needle bearing race and
transfer drive gear to drive pinion with
Installer (899580100).
A12·238
I Installer (899580100) 3 Collar
2 Race 4 Washer
Fig. 6-94
14) !4WD & 4WD Dual-range!
Tighten lock nut-22 with lock washer-
22 temporarily.
NOTE:
Be sure not to stake the nut at this
time.