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Subaru Manuals
Automobile
1992 Legacy
Service manual
Subaru 1992 Legacy Service Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
General Section
Safety Notice
How to Use the Manual
Table of Contents
Specifications
Specifications Except Australia
Station Wagon and Touring Wagon Specifications
Specifications - Australia
4-Door Sedan and Touring Wagon Specifications
General Information
Precautions before Starting Service
Precautions While Working
Treatment for Used Engine Oil
Health Protection Precautions
Pneumatic Suspension Models with Height Control
Full-Time 4WD MT Models
Speedometer Test
Brake Test
Chassis Dynamometer Test
Tire Balance Test (On-Car Machine)
Towing
Full Time 4WD at Models
Selective 4WD MT Models
Vehicle Identification Number (V.I.N.)
The Meaning of V.I.N.
Identification Number and Label Locations
Recommended Fuel, Lubricants, Sealants and Adhesives
Fuel
Lubricants
Lubricants Viscosity Table
Coolant Specifications Table
Sealants
Adhesives
Tightening Torque of Standard Bolts and Nuts
Engine and Transmission Tightening Torque
Body Tightening Torque
Lifting, Towing and Tie-Down Points
Garage Jack
Pantograph Jack, Safety Stand and Lift
Towing and Tie-Down Hooks
Pre-Delivery Inspection
Hood Operation, Door Operation, Door Lock and Regulator - Check Points
Recommended Brake Fluid
Trunk Lid, Rear Gate and Fuel Lid Operation Check Points
Brake Fluide Level and Brake Piping Installation Check Points
Battery Fluid Level and Battery Installation Check Points
Coolant Level and Cooling Fan Installation Check Points
Engine Oil Level Check
Transmission and Differential Gear Oil Level Check Points
Manual Transmission
Differential for Automatic Transmission (4AT)
4WD Rear Differential
Air Cleaner Check Points
Jack Installation Check
Windsield Washer and Windshield Wipers Check Points
Rear Window Washer and Wiper Check Points
Wheel Nuts for Looseness and Tire Inflation Pressure Check Points
Seat Adjuster and Seat Belts Check Points
Fuses, Lights, Switches, Read Memory Connector (MPFI & SPFI Model) Check Points
Installation of Steering Components Check
Exhaust Pipe and Muffler Check
Fuel System - Check for Leakage
Road Test Inspection
Operation of Indicator Lights Check
Tachometer, Radio, Etc. Check
Height Control System - Air (Pneumatic) Suspension Vehicle Check
Driving Test
Checking the Foot and Parking Brakes Operation
Inspecting the Clutch Pedal Free Play
Checking the Hill Holder Operation
Checking the Operation of Clutch and Gear Shifting
Checking Operation of Selector Lever (Automatic Transmission Models Only)
Operation of 4WD Drive Selector (4WD Dual-Range Models) and Selector Switch (Selective 4WD Models)
Operation of Steering and Position of Steering Wheel
Post-Road Test Inspection
Abnormal Noises or Vibration
Checking the Function of Automatic Vehicle Height Resumption
Power Steering Fluid Check
Toe Check
Underside Check
Water Leakage Check
External Appearance and Equipment Checks
Periodic Maintenance Services
Schedule of Inspection and Maintenance Services
Drive Belt(S) [Except Camshaft] Inspection
Drive Belt(S) [Except Camshaft] Replacement
Camshaft Drive Belt (Timing Belt) Replacement
Camshaft Drive Belt (Timing Belt) Installation
Camshaft Drive Belt (Timing Belt) Inspection - SOHC Model
Camshaft Drive Belt (Timing Belt) Inspection - DOHC Model
Engine Oil Replacement
Engine Oil Inspection
Engine Oil Filter Replacement
Cooling System Inspection
Coolant Replacement
Relationship of Subaru Coolant Concentration and Freezing Temperature
Procedure to Adjust the Concentration of the Coolant
Coolant Inspection
Fuel Filter Replacement
Fuel Piping and Connections Inspection
Air Cleaner Element Inspection
Air Cleaner Element Replacement
Spark Plugs Replacement
Engine Idle Speed Inspection and Adjustment (for Carburetor Engine Only)
Idle Mixture
Manual Transmission Replacement
Automatic Transmission Replacement
Front Differential (Automatic Transmission) Replacement
Rear Differential (4WD Vehicle) Replacement
Recommended Oil for Transmission
Brake Fluid Replacement
Disc Brake Pad and Disc (Front and Rear) Inspection
Front and Rear Axle Boots Inspection
Rear Drum Brake Inspection
Parking Brake Inspection
Rear Drum Brake Adjustment
Parking Brake Adjustment
Brake Line Inspection
Service Brake Check
Parking Brake System Check
Brake Servo System Check
Clutch and Hill-Holder System Maintenance
Mechanical Application Type Inspection and Adjustment
Hydraulic Application Type Inspection and Adjustment
Hill-Holder Inspection and Adjustment
Steering and Suspension System Maintenance
Steering Wheel Inspection
Steering Shaft Joint Inspection
Gearbox Inspection
Tie-Rod Inspection
Power Steering Fluid Level Inspection
Inspecting Power Steering Fluid for Leaks
Inspecting Hoses of Oil Pump for Damages
Inspecting Power Steering Pipes for Damage
Gearbox Boots Inspection
Fitting Bolts and Nuts Inspection
Suspension System Inspection
Front and Rear Wheel Bearing Lubricant Maintenance
Front Wheel Bearing Inspection
Rear Wheel Bearing Inspection
Special Tools
Engine Tools
Manual Transmission and Differential Tools
Automatic Transmission and Differential Tools
Rear Wheel Drive System (4WD Models) Tools
Suspension Tools
Wheels and Axles Tools
Steering System Tools
Brakes Tools
Mechanical Components Section
Mechanical Components Section - Table of Contents
Suspension
Suspension Mechanism and Function
Front Suspension Outline
Rear Suspension Outline
Conventional Suspension Specifications
Air (Pneumatic) Suspension Specifications
Wheel Alignment Service Data
Conventional Suspension Service Data
Air (Pneumatic) Suspension Service Data
Component Parts
Conventional Suspension - Front Exploded Diagram
Conventional Suspension - Rear (4WD) Exploded Diagram
Service Procedure for Conventional Suspension
On-Car Services
Wheel Alignment
Wheel Arch Height
Camber and Caster
Front Wheel Toe-In and Toe-Out
Rear Wheel Toe-In and Toe-Out
Rear Wheel Toe-In and Toe-Out (4WD)
Thrust Angle
Steering Angle
Front Transverse Link Assembly Removal
Front Transverse Link Assembly Inspection
Front Transverse Link Assembly Disassembly
Front Transverse Link Assembly Assembly
Front Transverse Link Assembly Installation
Front Ball Joint Removal
Front Ball Joint Inspection
Front Ball Joint Installation
Front Strut Assembly Removal
Front Strut Assembly Disassembly
Front Strut Assembly Inspection
Damper Strut
Front Strut Assembly Assembly
Front Strut Assembly Installation
Front Stabilizer Removal
Front Crossmember Removal
Front Stabilizer Inspection
Front Stabilizer Installation
Front Crossmember Installation
Rear Trailing Link Assembly Removal
Rear Trailing Link Assembly Disassembly
Rear Trailing Link Assembly Inspection
Rear Trailing Link Assembly Assembly
Rear Trailing Link Assembly Installation
Lateral Link Assembly Removal - FWD Model
Lateral Link Assembly Removal - 4WD Model
Lateral Link Assembly Disassembly
Lateral Link Assembly Inspection
Lateral Link Assembly Assembly
Lateral Link Assembly Installation
Rear Strut Assembly Removal
Rear Strut Assembly Disassembly
Rear Strut Assembly Inspection
Rear Strut Assembly Assembly
Rear Strut Assembly Installation
Rear Crossmember (4WD) Removal
Rear Crossmember (4WD) Inspection
Rear Crossmember (4WD) Installation
Conventional Suspension Troubleshooting
Improper Vehicle Posture or Improper Wheel Arch Height
Poor Ride Comfort
Noise
Wheels and Axles
Front Axle - General Information
Front Drive Shaft
Construction of Undercut-Free Joint (UFJ)
Rear Axle - General Information
Rear Drive Shaft
Disc Wheel and Wheel Cap - General Information
Disc Wheel, Aluminium Alloy Wheel
Half Cap
Full Wheel Cap
Wheels and Axles Specifications
Tire and Wheel Size
Tire Inflation Pressure
Front Drive Shaft Assembly Specifications
Rear Drive Shaft Assembly (4WD) Specifications
Wheels and Axles - Application Table
Wheels and Axles Service Data
Front Axle Exploded View
Rear Axle (4WD) Exploded View
Wheels and Axles - Service Procedures
Front Axle Removal
Front Axle Disassembly
Front Axle Inspection
Front Axle Assembly
Front Axle Installation
Rear Axle (4WD) Removal
Rear Axle (4WD) Disassembly
Rear Axle (4WD) Inspection
Rear Axle (4WD) Assembly
Rear Axle (4WD) Installation
Rear Axle (FWD) Removal
Front and Rear Drive Shafts
Front Drive Shaft Removal
Rear Axle (FWD) Installation
Rear Drive Shaft Removal
Rear Drive Shaft Disassembly
Rear Drive Shaft Inspection
Rear Drive Shaft Assembly
Front Drive Shaft Installation
Half Wheel Cap Removal
Half Wheel Cap Installation
Rear Drive Shaft Installation
Aluminium Wheel Inspection
Wheel Balancing
Installatin of Wheel Assembly to Vehicle
Tire Rotation
Steering System
Tilt Steering Column
Imbedded Ball Type Energy-Absorbing Mechanism
Power Steering System
Hydraulic System
Gearbox Assy
Power Cylinder
Control Valve
Gearbox Assy Operating Principle
When no Steering Force Is Applied
When Steering Force Is Applied
Fail-Safe Function
Oil Pump & Tank
Flow Control Valve
Steering System Specifications
Steering System Service Data
Recommended Power Steering Fluid
Steering Wheel & Column (Tilt)
Gearbox
Oil Pump & Tank Exploded View
Power Steering Oil Pump
Tilt Steering Column Exploded View
Tilt Steering Column Removal
Tilt Steering Column Disassembly
Tilt Steering Column Inspection
Tilt Steering Column Assembly
Steering Gearbox (Power Steering System)
Steering Gearbox (Power Steering System) Removal
Steering Gearbox (Power Steering System) Disassembly
Steering Gearbox (Power Steering System) Inspection
Steering Gearbox (Power Steering System) Service Limit
Turning Resistance of Gearbox
Steering Gearbox Assembly
Steering Gearbox Installation
Steering Gearbox Adjustment
Control Valve (Power Steering Gearbox) Exploded View
Control Valve (Power Steering Gearbox):Oil Leak Check Procedure and Replacement Parts
Control Valve (Power Steering Gearbox) Disassembly
Control Valve (Power Steering Gearbox): Replacement of Seal and Packing
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Table of Contents
Troubleshooting
Conventional Suspension Troubleshooting
165
Power Steering Troubleshooting
245
Brakes troubleshooting
331
Hill-Holder Troubleshooting
333
Troubleshooting for ABS
335
ABS Troubleshooting: Self-Diagnosis
336
Brakes: Troubleshooting Chart with Trouble Code
342
Brakes: General Troubleshooting Chart
356
Pedal system and control cables troubleshooting
376
Engine (SOHC) Troubleshooting
515
Engine (DOHC) Troubleshooting
581
Engine lubrication system troubleshooting
600
Engine Cooling System Troubleshooting
617
Carburetor troubleshooting
646
Fuel Injection System (MPFI Non-Turbo) Troubleshooting
673
Troubleshooting Chart for Self-diagnosis SystemFuel Injection System (MPFI Non-Turbo)
674
Troubleshooting for Engine Starting Failure - Basic Troubleshooting Chart
683
Fuel Injection System (MPFI Non-Turbo) - Troubleshooting Chart with Trouble Code
692
Troubleshooting Chart with Select Monitor (MPFI Non-Turbo)
728
Fuel Injection System General Troubleshooting Table (MPFI Non-Turbo)
737
Fuel Injection System (SPFI) Troubleshooting
764
Fuel Injection System (SPFI) - Troubleshooting Chart for Self-diagnosis System
765
Troubleshooting for Engine Starting Failure (SPFI)
774
Fuel Injection System (SPFI) Troubleshooting Chart with Trouble Code
783
Fuel Injection System (SPFI) - Troubleshooting Chart with Select Monitor
813
Fuel Injection System (SPFI) General Troubleshooting Table
822
Fuel Injection System (MPFI Turbo) Troubleshooting
868
Fuel Injection System (MPFI Turbo) - Troubleshooting Chart for Self-diagnosis System
869
Troubleshooting for Engine Starting Failure (MPFI Turbo)
879
Fuel Injection System (MPFI Turbo) - Troubleshooting Chart with Trouble Code
889
Fuel Injection System (MPFI Turbo) - Troubleshooting Chart with Select Monitor
924
Fuel Injection System (MPFI Turbo) - General Troubleshooting Table
936
Fuel System Troubleshooting
966
Clutch Troubleshooting
994
Engine Electrical System Troubleshooting
1082
Alternator Troubleshooting
1083
Cruise Control Troubleshooting
1170
Cruise Control Troubleshooting: Real-Time Diagnosis
1171
Cruise Control Troubleshooting: Data Shown on Select Monitor Display
1172
Cruise Control: Basic Troubleshooting Procedure
1174
Cruist Control Troubleshooting: Trouble Chart A
1177
Cruist Control Troubleshooting: Trouble Chart B
1181
Cruise Control Troubleshooting: Trouble Code 11 (stop light SW, brake SW, inhibitor SW and clutch SW)
1185
Cruist Control Troubleshooting: Trouble Code 12 - (Failure of engine revolution input signal)
1187
Cruist Control Troubleshooting: Trouble Code 13 and 24 - Malfunction in speed sensor system
1189
Cruist Control Troubleshooting: Trouble Code 14 - (Simultaneously input signals of Set/Coast and resume/Accel SW)
1191
Cruist Control Troubleshooting: Trouble Code 21 and 22 - (Malfunction in cruise vacuum pump and vent valve)
1193
Cruist Control Troubleshooting: Trouble Code 23 - Malfunction in built-in relay of cruise control unit
1195
Cruist Control Troubleshooting: Trouble Chart C
1196
Wiring Diagram and Troubleshooting
1198
Wiring Diagram and Troubleshooting: How to Use This Manual
1199
Troubleshooting Procedures
1204
Wiring Diagrams and Troubleshooting
1211
Manual Transmission and Differential Troubleshooting
1385
4WD System Troubleshooting
1425
Propeller Shaft Troubleshooting
1426
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