Toshiba TOSVERT VF-PS1 Instruction Manual

Variable torque inverter
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Instruction Manual
Variable torque inverter
TOSVERT
200V class
400V class 0.75 630kW
1.Make sure that this instruction manual is delivered to the end user of
the inverter unit.
2.Read this manual before installing or operating the inverter unit, and
store it in a safe place for reference.
PS1
VF-
TM
0.4 90kW
NOTICE
E6581386
I
Safety
precautions
II II
Introduction
Contents
1
Read first
2
Connection
equipment
3
Operations
4
Searching and
setting parameters
5
Basic
parameters
6
Extended
parameters
7
Operation with
external signal
8
Monitoring the
operation status
9
Measures to
satisfy the
standards
10 10
Selection of
peripheral
devices
11 11
Table of
parameters
12 12
Specifications
13 13
Before making a
service call
14 14
Inspection and
maintenance
15 15
Warranty
16 16
Disposal of
the inverter

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Summary of Contents for Toshiba TOSVERT VF-PS1

  • Page 1 E6581386 Safety precautions II II Introduction Contents Read first Connection Instruction Manual equipment Operations Variable torque inverter Searching and setting parameters Basic TOSVERT parameters Extended parameters Operation with external signal Monitoring the operation status Measures to satisfy the standards 10 10 Selection of peripheral 200V class...
  • Page 2: Safety Precautions

    (Use in other than properly applied three-phase induction motors may cause an accident.) When the inverter is used to control the operation of a permanent magnet motor, a combination test must be conducted in advance. For details on the test, contact your Toshiba distributor.
  • Page 3: General Operation

    If the equipment is continued to operate in such a state, the result may be fire. Mandatory Call your Toshiba distributor for repairs. • Always turn power off if the inverter is not used for long periods of time since there is a possibility of malfunction caused by leaks, dust and other material.
  • Page 4: Specifications ·······················································································································································

    • Do not install or operate the inverter if it is damaged or any component is missing. This can result in electric shock or fire. Please consult your Toshiba distributor for repairs. • Do not place any inflammable objects nearby. If a flame is emitted due to malfunction, it 1.4.4...
  • Page 5 E6581386  Wiring Warning Reference • Do not connect input power to the output (motor side) terminals (U/T1,V/T2,W/T3). That will destroy the inverter and may result in fire. • Do not connect resistors to the DC terminals (between PA/+ and PC/-, or between PO and PC/-).
  • Page 6 E6581386  Operations Warning Reference • Do not touch inverter terminals when electrical power is applied to the inverter even if the motor is stopped. Touching the inverter terminals while power is connected to it may result in electric shock. •...
  • Page 7: Maintenance And Inspection

    Warning Reference • Never replace any part by yourself. 14.2 This could be a cause of electric shock, fire and bodily injury. To replace parts, call Toshiba distributor. Prohibited • The equipment must be inspected frequently. If the equipment is not inspected and maintained, errors and malfunctions may not be discovered which could lead to accidents.
  • Page 8 E6581386 II. Introduction Thank you for your purchase of the Toshiba “TOSVERT VF-PS1” industrial inverter. This instruction manual is intended for inverters with CPU version 650 or later. The CPU version will be frequently upgraded.
  • Page 9: Table Of Contents

    E6581386 - Contents - I. Safety precautions ······················································································································································ I I. Introduction ······························································································································································· Read first····························································································································································· Check the product ········································································································································ Contents of the product code ······················································································································· Structure of the main body ··························································································································· 1.3.1 Names and functions ···························································································································· 1.3.2 Detaching the cover ······························································································································ A-10 1.3.3 Grounding capacitor switching method ·································································································...
  • Page 10 E6581386 5.17 PWM carrier frequency ································································································································· E-30 5.18 Trip-less intensification ································································································································· E-31 5.18.1 Auto-restart (Restart during coasting)···································································································· E-31 5.18.2 Regenerative power ride-through control/Deceleration stop during power failure·································· E-32 5.19 Dynamic (regenerative) braking - For abrupt motor stop ·············································································· E-34 5.20 Standard default setting ································································································································...
  • Page 11 E6581386 6.22.4 Max output voltage modulation rate ······································································································ F-42 6.23 Fine adjustment of frequency setting signal ································································································· F-42 6.24 Operating a synchronous motor··················································································································· F-43 6.25 Acceleration/deceleration 2·························································································································· F-43 6.25.1 Setting acceleration/deceleration patterns and switching acceleration/deceleration patterns 1 and 2 ·· F-43 6.26 Protection functions······································································································································...
  • Page 12 E6581386 7.3.2 Setup by analog input signals (VI/II terminal) ························································································ G-12 7.3.3 Setup by analog input signals (RX terminal)·························································································· G-13 Monitoring the operation status···························································································································· Screen composition in the status monitor mode ··························································································· Monitoring the status····································································································································· 8.2.1 Status monitor under normal conditions································································································· 8.2.2 Display of detailed information on a past trip ·························································································...
  • Page 13: Read First

    E6581386 1. Read first Check the product Before using the product you have purchased, check to make sure that it is exactly what you ordered. Caution Use an inverter that conforms to the specifications of the power supply and three-phase induction motor being used.
  • Page 14: Structure Of The Main Body

    E6581386 1. 3 Structure of the main body 1.3.1 Names and functions 1) Outside view Control circuit Operation panel terminal cover Be sure to close the cover before starting the operation to prevent persons from touching the terminal in error. Main circuit terminal cover Inverter type and...
  • Page 15 E6581386  Operation panel Up key RUN lamp EASY key [Note 1] EASY key lamp % lamp Lights when an ON Lights when the unit Press this key to control Lights when the EASY command is issued but no is %. the function assigned key is enabled.
  • Page 16 E6581386 2) Main circuit terminal VFPS1-2004PL~2015PL VFPS1-4007PL~4022PL Shorting-bar M4 screw Grounding capacitor switching switch Grounding terminal (M5 screw) Screw hole for EMC plate VFPS1-2022PL, 2037PL VFPS1-4037PL Shorting-bar M4 screw Grounding capacitor switching switch Grounding terminal (M5 screw) Screw hole for EMC plate VFPS1-2055PL VFPS1-4055PL, 4075PL Shorting-bar...
  • Page 17 E6581386 VFPS1-2075PL VFPS1-4110PL Shorting-bar M5 screw Grounding capacitor switching switch Grounding terminal (M5 screw) Screw hole for EMC plate VFPS1-2110PM, 2150PM VFPS1-4150PL, 4185PL Grounding capacitor switching switch Shorting-bar M6 screw Grounding terminal (M5 screw) Screw hole for EMC plate VFPS1-2185PM, 2220PM VFPS1-4220PL M8 screw Shorting-bar...
  • Page 18 E6581386 VFPS1-4300PL, 4370PL Grounding capacitor switching switch M8 screw Shorting-bar Use crimped ring lugs of appropriate size on input and output cables. Attach to the top side of the Grounding terminal terminal block only. (M8 screw) Do not place wires Screw hole for EMC plate in the hole of the Grounding terminal...
  • Page 19 E6581386 VFPS1-2900P VFPS1-4132KPC M12 screw M10 screw Grounding capacitor switching bar M4 screw M8 screw Grounding terminal(M10 screw) VFPS1-4160KPC Grounding capacitor M12 screw switching screw M10 screw M10 screw M4 screw Grounding terminal(M10 screw) VFPS1-4220KPC Grounding capacitor switching screw M12 screw M12 screw M10 screw M4 screw...
  • Page 20 E6581386 VFPS1-4250KPC~4315KPC M12 screw Grounding capacitor switching screw M12 screw Grounding terminal M4 screw (M12 screw) VFPS1-4400KPC Grounding capacitor M12 screw switching screw M4 screw M12 screw Grounding terminal (M12 screw) VFPS1-4500KPC Grounding M12 screw capacitor switching screw M12 screw M4 screw Grounding terminal (M12 screw)
  • Page 21 E6581386 VFPS1-4630KPC Grounding capacitor M12 screw switching screw M4 screw M12 screw Grounding terminal (M12 screw) 3) Control circuit terminal block The control circuit terminal block is common to all equipment. 4-wire RS485 PWR-P24/PLC Shorting bar connector Control circuit terminal block screw size: M3 ...
  • Page 22: Detaching The Cover

    E6581386 1.3.2 Detaching the cover  Main circuit terminal cover To wire the main circuit terminal for models 200V-15kW or smaller and 400V-18.5kW or smaller, remove the main circuit terminal cover in line with the steps given below. 90° Main circuit terminal Remove the main circuit terminal cover.
  • Page 23 E6581386  Control circuit terminal cover To wire the control circuit terminal, open the control circuit terminal cover in line with the steps given below. Control circuit terminal Remove the terminal, if necessary. Open the control circuit terminal cover. * To do so, open the main circuit terminal * To open the cover, lift it with your finger cover, loosen the screws that fix the placed at the...
  • Page 24: Grounding Capacitor Switching Method

    E6581386 1.3.3 Grounding capacitor switching method The inverter is grounded through a capacitor. The leakage current from the inverter can be reduced using the selector switch, switching bar or switching screw (depending on the model) on the main circuit terminal board. This switching device is used to detach the capacitor from the grounding circuit or to reduce its capacitance.
  • Page 25 E6581386 200V 18.5 ~ 22kW 400V 22kW Part A 200V/400V class Grounding capacitor switching switch Only 400V class 400V 30kW 、 37kW Part A Grounding capacitor switching switch 200V 30kW ~ 45kW 400V 45kW ~ 75kW Part A Grounding capacitor switching switch A-13...
  • Page 26: Connection

    E6581386  200V/55kW models and larger 400V/90kW~132kW models: Grounding capacitor switching bar Large To change the capacitance from Small to Large, secure the upper end of the grounding capacitor switching bar to the inverter Small chassis, with a screw. To change the capacitance from Large Large to Small, remove the screw that fixes the upper end of the...
  • Page 27 E6581386 «250kW~315kW» To change the capacitance from Large Small Small to Large, fix to part A shown in the figure on the left with the grounding capacitor switching screw. To change the capacitance from Large to Small, fix to part B shown Large Small in the figure on the left with the grounding capacitor switching...
  • Page 28: Installing The Dc Reactor

    E6581386 1.3.4 Installing the DC reactor  How to install (Example: VFPS1-4220KPC) Reactor case Reactor unit Front cover Mount the reactor case on an inner wall Remove the front cover. of the cabinet and secure the reactor unit to the case with screws. Top panel Cover Front panel...
  • Page 29: Notes On The Application

    E6581386  Example of wiring of each model «VFPS1-4220KPC~4315KPC» «VFPS1-4900PC~4160KPC» «VFPS1-2550P~2900P» Earth cable PA/+ Earth cable PA/+ PA/+ «VFPS1-4400KPC» «VFPS1-4500KPC, 4630KPC» PO.1 PA/+ PO.2 Earth cable PO.1 PA/+ PO.2 Earth cable Notes on the application 1.4.1 Motors Keep the following in mind when using the VF-PS1 to drive a motor. Caution Use an inverter that conforms to the specifications of power supply and three-phase induction motor being used.
  • Page 30 E6581386 Method of lubricating load mechanisms Operating an oil-lubricated reduction gear and gear motor in the low-speed areas will worsen the lubricating effect. Check with the manufacturer to find out about operable speed range. Low loads and low inertia loads The motor may demonstrate instability such as abnormal vibrations or overcurrent trips at light loads of 5% or under of the rated load, or when the load's moment of inertia is extremely small.
  • Page 31: Inverters

    Circuit configuration 2 uses low-speed signal OUT1 to turn on and off the brake. Turning the brake on and off with a low-speed detection (OUT1 function) may be better in such applications as elevators. Please confer with contact your Toshiba distributor before designing the system. Measures to protect motors against surge voltages In a system in which a 400V-class inverter is used to control the operation of a motor, very high surge voltages may be produced.
  • Page 32: What To Do About The Leak Current

    If the sensors and CRT are affected, it can be remedied by reducing the PWM carrier frequency described in 1 above, but if this cannot be remedied because of the increase in the motor's electric magnetic noise, please consult with contact your Toshiba. * Cautions for applying models with a built-in noise filter.
  • Page 33 E6581386 (2) Affects of leakage current across supply lines Thermal relay inverter Power supply Leakage current path across wires (1) Thermal relays The high frequency component of current leaking into electrostatic capacity between inverter output wires will increase the effective current values and make externally connected thermal relays operate improperly. If the motor cables are more than 50m long, external thermal relay may operate improperly with models having motors of low rated current, especially the 400V class low capacity (3.7kW or less) models, because the leakage current will be high in proportion to the motor rating.
  • Page 34: Installation

    E6581386 1.4.4 Installation  Installation environment The VF-PS1 Inverter is an electronic control instrument. Take full consideration to installing it in the proper operating environment. Warning • Do not place any inflammable substances near the VF-PS1 Inverter. If an accident occurs in which flames are emitted, this could lead to fire. Prohibited •...
  • Page 35 Operation cannot be stopped immediately by the inverter alone, thus risking an accident or injury. • All options used must be those specified by Toshiba. The use of any other option may result in an accident.
  • Page 36 Note2: Do not install in any location where there is high humidity or high temperatures and where there are large amounts of dust and metallic fragments. If you are going to install the equipment in any area that presents a potential problem, please consult with contact your Toshiba before doing so.  Current reduction curve Depending on the way in which the inverter is installed, the ambient temperature and the carrier frequency setting, you may need to reduce the inverter’s continuous output current.
  • Page 37 E6581386 200V 0.75 、 2.2 、 3.7 、 15kW ( See lines shown in --- for 15kW ) 400V 7.5 、 15 kW ( See lines shown in --- for 7.5kW and 15kW ) ● Side-by-side installation ( without top cover ) ●...
  • Page 38 E6581386 200V 18.5kW ● Side-by-side installation ( without top cover ) ● Standard installation Ambient temperature Ambient temperature 110% 110% ith top cover 40℃:W 40℃:F631=1 100% 100% F631=1 90% 90% ith top cover 50℃:W 50℃ (F631=0) 80% 80% (F631=0) 70% 70%...
  • Page 39 E6581386 400V 37 、 75kW ● Standard installation ● Side-by-side installation ( without top cover ) Ambient temperature Ambient temperature 110% 110% ith top cover 40℃:W 40℃:F631=1 F631=1 100% 100% 90% 90% ith top cover 50℃ (F631=0) 50℃:W 80% 80% (F631=0) 70%...
  • Page 40 E6581386 400V 160 、 315 、 500 、 630kW ● Standard installation / Side-by-side installation 110% Ambient temperature 100% 40℃:F631=1 90% 80% 45℃:(F631=0) 70% 50℃:(F631=0) 60% 60℃:(F631=0) 50% 40% 3kHz 4kHz 5kHz 6kHz 7kHz 8kHz 2.5kHz Carrier frequency (  ) 400V 220 、...
  • Page 41 E6581386  Calorific values of the inverter and the required ventilation The energy loss when the inverter converts power from AC to DC and then back to AC is about 5%. In order to suppress the rise in temperature inside the cabinet when this loss becomes heat loss, the interior of the cabinet must be ventilated and cooled.
  • Page 42 E6581386  Panel designing taking into consideration the effects of noise The inverter generates high frequency noise. When designing the control panel setup, consideration must be given to that noise. Examples of measures are given below. • Wire so that the main circuit wires and the control circuit wires are separated. Do not place them in the same conduit, do not run them parallel, and do not bundle them.
  • Page 43: Connection Equipment

    E6581386 2. Connection equipment Warning • Never disassemble, modify or repair. This can result in electric shock, fire and injury. For repairs, call your sales agency. Disassembly prohibited • Don't stick your fingers into openings such as cable wiring hole and cooling fan covers. This can result in electric shock or other injury.
  • Page 44 E6581386 Caution • Do not attach devices with built-in capacitors (such as noise filters or surge absorber) to the output (motor side) terminal. This could cause a fire. Prohibited  Preventing radio noise To prevent electrical interference such as radio noise, separately bundle wires to the main circuit's power terminals (R/L1, S/L2, T/L3) and wires to the motor terminals (U/T1, V/T2, W/T3).
  • Page 45: Standard Connections

    E6581386 • Refer to the table in Section 10.1 for wire sizes. • The length of the main circuit wire in Section 10.1 should be no longer than 30m. If the wire is longer than 30m, the wire size (diameter) must be increased. •...
  • Page 46 *6: If you want to use a DC power supply to operate the inverter (200V: 18.5kW and above, 400V: 22kW and above), be sure to contact contact your Toshiba distributer, because an inrush current limiting circuit is required in such a case.
  • Page 47 *2: To supply a DC power, connect the cables to the PA/+ and PC/- terminals. *3: If you want to use a DC power supply to operate the inverter, be sure to contact your Toshiba distributer, because an inrush current limiting circuit is required in such a case.
  • Page 48 *2: To supply a DC power, connect the cables to the PA/+ and PC/- terminals. *3: If you want to use a DC power supply to operate the inverter, be sure to contact your Toshiba distributer, because an inrush current limiting circuit is required in such a case.
  • Page 49 *6: If you want to use a DC power supply to operate the inverter (200V: 18.5kW and above, 400V: 22kW and above), be sure to contact your Toshiba distributer, because an inrush current limiting circuit is required in such a case.
  • Page 50 *2: To supply a DC power, connect the cables to the PA/+ and PC/- terminals. *3: If you want to use a DC power supply to operate the inverter, be sure to contact your Toshiba distributer, because an inrush current limiting circuit is required in such a case.
  • Page 51 *2: To supply a DC power, connect the cables to the PA/+ and PC/- terminals. *3: If you want to use a DC power supply to operate the inverter, be sure to contact your Toshiba distributer, because an inrush current limiting circuit is required in such a case.
  • Page 52: Description Of Terminals

    E6581386 Description of terminals 2.3.1 Main circuit terminals This diagram shows an example of wiring of the main circuit. Use options if necessary.  Power supply and motor connections  VF-PS1  Connect the power Connect the motor Power supply cables to RL1, S/L2, cables to U/T1, V/T2 and T/L3.
  • Page 53: Control Circuit Terminal Block

    E6581386 2.3.2 Control circuit terminal block The control circuit terminal block is common to all equipment. PWR-P24/PLC Shorting bar  How to set input terminal function, refer to section 7. Terminal Input/ Function (Sink logic) Function (Source logic) Electrical specifications symbol output VFPS1-****-WN...
  • Page 54 E6581386 Terminal Input/ Function (Sink Source logic) Electrical specifications Inverter internal circuits symbol output If P24/PLC and PWR are short-circuited, the P24/PLC motor is put into a standby state. And if the SINK SOURCE circuit between them is opened, the motor coasts and stops.
  • Page 55 E6581386 Terminal Input/ Electrical Function (Sink Source logic) Inverter internal circuits symbol output specifications Common Analog input/output signal equipotential (0V) to input/ terminal for the control circuit. output Voltage:24Vdc±10% Use a power supply DC power input terminal for operating the with a current rating Input control circuit.
  • Page 56 E6581386  Sink logic/source logic (When inverter's internal power supply is used) Current flowing out turns control input terminals on. These are called sink logic terminals. The method generally used in Europe is source logic in which current flowing into the input terminal turns it on. Sink logic terminals and source logic terminals are sometimes referred to as negative logic terminals and positive logic terminals, respectively.
  • Page 57 E6581386  Sink logic/source logic (When an external power supply is used) The P24/PLC terminal is used to connect to an external power supply or to insulate a terminal from other input or output terminals. Use the slide switch SW1 to switch between sink logic and source logic configurations. Note that the PWR terminal is designed for safety purposes to work always in source logic mode, regardless of the setting of SW1.
  • Page 58: Rs485 Communication Connector

    E6581386 2.3.3 RS485 communication connector The VF-PS1 is equipped with two connectors: a two-wire RS485 connector (on the operation panel) and a four-wire RS485 connector. The two wire RS485 connector is used to connect an external option (such as remote keypad or computer) to the inverter.
  • Page 59: Operations

    E6581386 3. Operations This section explains the basics of operation of the inverter. Check the following again before starting operation. 1) Are all wires and cables connected correctly? 2) Does the supply voltage agree with the rated input voltage? Warning •...
  • Page 60: Setting/Monitor Modes

    E6581386 Setting/monitor modes The VF-PS1 has the following three setting/monitor modes. Standard monitor mode The standard inverter mode. This mode is enabled when inverter power goes on. This mode is for monitoring the output frequency and setting the frequency reference value. If also displays information about status alarms during running and trips.
  • Page 61: Simplified Operation Of The Vf-Ps1

    E6581386 Simplified operation of the VF-PS1 On of three operation modes can be selected: terminal board operation, operation panel and combination of both.  For other operation modes, refer to Section 5.5. Terminal board mode :Operation by means of external signals Operation panel mode :Operation by pressing keys on the operation panel Operation panel + terminal board mode...
  • Page 62 E6581386  Frequency setting 1) Setting the frequency using potentiometer Potentiometer The operation frequency by potentiometer (1k~10kΩ- 1/4W ) for setting  Refer to Section 7.3 for details of adjustment. :Frequency settings 60Hz RR/S4 With potentiometer Frequency [Parameter setting] Set the “basic parameter frequency setting mode selection 1” parameter  to  . (There is no need to set this parameter before the first use after purchase.) 2) Setting the frequency using input voltage (0~10V) Voltage signal...
  • Page 63 E6581386 4) Setting the frequency using input voltage (0~10Vdc) Voltage signal Voltage signal (0~10V) for setting the operation frequency  Refer to Section 7.3 for details of adjustment. VI/II :Voltage signal 0-10Vdc 60Hz Frequency 10Vdc 0Vdc [Parameter setting] Set the “basic parameter frequency setting mode selection 1” parameter  to  . In addition, set the “extended parameter analog input VI/II voltage/current switching”...
  • Page 64 E6581386 Key operated LED display Operation Press either the key or the key to change to the parameter  group .  Press the ENTER key to display the first extended parameter .  Press the key to change to . Pressing the ENTER key allows the reading of parameter setting.
  • Page 65: Panel Operation

    E6581386 3.2.2 Panel operation This section describes how to start/stop the motor, and set the operation frequency with the operating panel. :Set frequency Example of basic connection MCCB Motor :Motor starts R/L1 U/T1 Power S/L2 V/T2 :Stop the motor supply T/L3 STOP W/T3...
  • Page 66 E6581386  Example of operation panel control Key operated LED display Operation The running frequency is displayed. (When standard monitor display  selection = [Output frequency])  Set the operation frequency. Press the ENTER key to save the operation frequency. and the ...
  • Page 67: Searching And Setting Parameters

    E6581386 4. Searching and setting parameters There are two types of setting mode quick mode and standard setting mode. Quick mode : EASY key: ON Eight frequently used basic parameters are just displayed (Factory default position). Quick mode (EASY) Title Function ...
  • Page 68: How To Set Parameters

    E6581386 How to set parameters This section explains how to set parameters, while showing how parameters are organized in each setting monitor mode. 4.1.1 Setting parameters in the selected quick mode To place the inverter in this mode, press the key (the LED lights up), and then press the key.
  • Page 69: Setting Parameters In The Standard Setting Mode

    E6581386 4.1.2 Setting parameters in the standard setting mode Press the key to place the inverter in this mode. MODE  How to set basic parameters Selects parameter to be changed. (Press the key.) Reads the programmed parameter setting. (Press the key.) Change the parameter value.
  • Page 70: Functions Useful In Searching For A Parameter Or Changing A Parameter Setting

    E6581386  Adjustment range and display of parameters : An attempt has been made to assign a value that is higher than the programmable range. Or, as a result of changing other parameters, the programmed value of the parameter that is now selected exceeds the upper limit....
  • Page 71: Basic Parameters

    E6581386 5. Basic parameters This parameter is a basic parameter for the operation of the inverter.  Refer to Section 11, Table of parameters. History function  : History function • Function Automatically searches for 5 latest parameters that are programmed with values different from the standard default setting and displays them in the .
  • Page 72: Setting Acceleration/Deceleration Time

    E6581386 Setting acceleration/deceleration time  : Automatic acceleration/deceleration  : Acceleration time 1  : Deceleration time 1 • Function 1) For acceleration time 1  programs the time that it takes for the inverter output frequency to go from 0Hz to maximum frequency .
  • Page 73: Manually Setting Acceleration/Deceleration Time

    E6581386 5.2.2 Manually setting acceleration/deceleration time Set acceleration time from 0 (Hz) operation frequency to maximum frequency  and deceleration time as the time when operation frequency goes from maximum frequency  to 0 (Hz). Output frequency [Hz]  = (Manual setting) Time [s] ...
  • Page 74 E6581386 1) Increasing torque automatically according to the load Set the automatic torque boost = (automatic torque boost+auto-tuning 1) Automatic torque boost = detects load current in all speed ranges and automatically adjusts voltage output from inverter. This gives steady torque for stable runs. Note 1: The same characteristic can be obtained by setting the V/f control mode selection parameter ...
  • Page 75: Setting Parameters By Operating Method

    E6581386 Setting parameters by operating method  : Automatic function setting • Function Automatically programs all parameters (parameters described below) related to the functions by selecting the inverter's operating method. The major functions can be programmed simply. [Parameter setting] Title Function Adjustment range Default setting...
  • Page 76: Selection Of Operation Mode

    E6581386 Frequency setting with operation panel and operation with terminal board This setting is used to set the frequency using the operation panel and to perform operation control using the terminal board. Use the keys to set the frequency. In sink logic mode: PWR-P24/PLC ON: Standby (ON (short-circuited) by default), F-CC ON: Forward run, R-CC ON: Reverse run.
  • Page 77 E6581386 <Frequency setting mode selection> [Parameter setting] Title Function Adjustment range Default setting :VI/II (voltage/current input) :RR/S4 (potentiometer/voltage input) :RX (voltage input) :Operation panel input enabled (including LED/LCD option input) :2-wire RS485 communication input Frequency setting mode  :4-wire RS485 communication input ...
  • Page 78 E6581386 The functions assigned to the following control input terminals (contact input:  Refer to Section 7.2) are always activated regardless of the settings of the command mode selection  and frequency setting mode selection 1 . • Reset terminal (default setting: RES, valid only for tripping) •...
  • Page 79 E6581386 2) Setting the run and stop frequencies (forward run, reverse run and coast stop) by means of external signals and setting the operation frequency with the operation panel Title Function Setting value Run/stop : ON/OFF of terminals F-CC/R-CC (Standby: connection of terminals ...
  • Page 80 E6581386 4) Setting the run, stop and operation frequencies (forward run, reverse run and coast stop) by means of external signals (default setting) Title Function Setting value Run/stop :ON/OFF of terminals F-CC/R-CC Command mode Speed command :External signal input  :(Terminal input) selection (1) VI/II terminal: 0~+10Vdc...
  • Page 81: Selecting Control Mode

    E6581386 Selecting control mode  : V/f control mode selection • Function With “VF-PS1,” the V/f controls shown below can be selected. 0: Constant torque characteristics 1: Voltage decrease curve 2: Automatic torque boost (*1) 3: Sensorless vector control ( *1) 5: V/f 5-point setting 6: PM control ( *2) 7: PG feedback control ( *3)
  • Page 82 E6581386 2) Decreasing output voltage Setting of V/f control mode selection = (Voltage decrease curve) This is appropriate for load characteristics of such things as fans, pumps and blowers in which the torque in relation to load rotation speed is proportional to its square. Base frequency voltage 1 ...
  • Page 83 Setting of V/f control mode selection = (Sensorless vector control) Using sensorless vector control with a Toshiba standard motor will provide the highest torque at the lowest speed ranges. The effects obtained through the use of sensorless vector control are described below.
  • Page 84 Permanent magnet motors (PM motors) that are light, small in size and highly efficient, as compared to induction motors, can be operated in sensorless operation mode. Note that this feature can be used only for specific motors. For more information, contact your Toshiba distributer. 7) Operating the motor at periodic speeds by means of a motor speed sensor Setting for V/f control mode selection =...
  • Page 85 30m, be sure to perform the auto-tuning (=) mentioned above, even when using a standard motor recommended by Toshiba. 2) The sensorless vector control exerts its characteristics effectively in frequency areas below the base frequency ().
  • Page 86: Manual Torque Boost-Increasing Torque Boost At Low Speeds

    E6581386 Manual torque boost–increasing torque boost at low speeds  : Manual torque boost 1 • Function If torque is inadequate at low speeds, increase torque by raising the torque boost rate with this parameter.  Base frequency voltage 1 ...
  • Page 87: Maximum Frequency

    E6581386 Maximum frequency  : Maximum frequency • Function 1) Programs the range of frequencies output by the inverter (maximum output values). 2) This frequency is used as the reference for acceleration/deceleration time. Output frequency [Hz] In case of =80Hz •...
  • Page 88: Setting Frequency Command Characteristics

    E6581386 5.11 Setting frequency command characteristics  ~  ,  : VI/II point setting  ~  ,  : RR/S4 point setting  ~  : RX point setting  ~  :  ~  : It sets up, when using the Expansion I/O card options. ...
  • Page 89 E6581386 Example of preset speed contact input signal : ON –: OFF (Speed commands other than preset speed commands are valid when all are OFF) Preset speed Terminal         S1-CC – – – –...
  • Page 90: Selecting Forward And Reverse Runs (Operation Panel Only

    E6581386 Below is an example of 7-step speed operation.  Output frequency [Hz]       Time F-CC S1-CC S2-CC S3-CC Example of 7-step speed operation 5.13 Selecting forward and reverse runs (operation panel only)  : Forward/reverse run selection •...
  • Page 91: Setting The Electronic Thermal

    E6581386 5.14 Setting the electronic thermal  : Motor electronic thermal protection level 1  : Electronic thermal protection characteristic selection  : OL reduction starting frequency  : Temperature detection • Function This parameter allows selection of the appropriate electronic thermal protection characteristics according to the particular rating and characteristics of the motor.
  • Page 92 Note: The motor overload starting level is fixed at 30Hz. If necessary, set  to , ,  or . (See the following section.) Even if the inverter is used with a Toshiba standard motor, the load may need to be reduced at frequencies of 30Hz and below in some cases.
  • Page 93 E6581386  Setting of motor electronic thermal protection level 1  If the capacity of the motor is smaller than the capacity of the inverter, or the rated current of the motor is smaller than the rated current of the inverter, adjust the electronic thermal protection level 1  so that it fits the motor's rated current.
  • Page 94 E6581386  = (Estimation of temperature) This parameter adjusts automatically overload protection, predicting the inverter internal temperature rise. (diagonally shaded area in the figure below) time [s] Monitored output current [%] 105% 120% 100%: Inverter rated output current Inverter overload protection characteristics Note 1: If the load applied to the inverter exceeds 120% of its rated load or the operation frequency is less than 0.1Hz, the inverter may trip (...
  • Page 95: Changing The Display Unit % To A (Ampere)/V (Volt

    E6581386 5.15 Changing the display unit % to A (ampere)/V (volt)   : Current/voltage unit selection • Function These parameters are used to change the unit of monitor display. % A (ampere)/V (volt) Current 100% = Inverter’s rated current 200V-class voltage 100% = 200Vac 400V-class voltage 100% = 400Vac ...
  • Page 96: Meter Setting And Adjustment

    E6581386  5.16 Meter setting and adjustment   : FM terminal meter selection   : FM output filter   : FM terminal meter adjustment   : AM terminal meter   : Constant at the time of filtering selection...
  • Page 97 E6581386 [Terminal FM-related parameters] Adjustment Title Function Adjustment range Default setting level  :  Output frequency  :  Frequency command value  :  Output current  :  Input voltage (DC detection)  :  Output voltage ...
  • Page 98 E6581386 [Terminal AM-related parameters] Title Function Adjustment range Default setting AM terminal meter selection Same as  (  :AM output disabled)   AM terminal meter adjustment –  AM output gradient  : Negative gradient (downward-sloping),   characteristic ...
  • Page 99 E6581386 [Example: Procedure of calibrating the meter connected to the terminal AM to which “output current” is assigned.] Key operated LED display Operation Displays the operation frequency. (Perform during operation stopped.) –  (When standard monitor display selection  =  [Output frequency]) The first basic parameter “History function ( ...
  • Page 100: Pwm Carrier Frequency

    E6581386  Gradient bias adjustment of analog monitor output Here is an example of the adjustment of output from 0-20mA  20-0mA, 4-20mA using the FM terminal.   =  ,  =   =  ,  =  (mA) (mA) 100%...
  • Page 101: Trip-Less Intensification

    E6581386 Note 3: If  is 1.9kHz or less, you cannot change the setting at 2.0kHz or more. Changes made to increase  to 2.0kHz or above take effect immediately. Note 4: If  (V/f control mode selection) is set to  ,  or  , the inverter sets a lower limit of 2.0kHz for  . Note 5: If you change the carrier frequency, you may need to reduce the inverter’s continuous output current.
  • Page 102: Regenerative Power Ride-Through Control/Deceleration Stop During Power Failure

    E6581386 2) Restarting motor during coasting (Motor speed search function) Motor speed F-CC S3 (ST operation standby signal) -CC =: This function operates after the S3-CC terminal connection has been opened first and then connected again. Example: When ST standby signal is assigned to the S3 terminal, setting  to 2, to  (cancels the “ST standby signal always ON”...
  • Page 103 E6581386 [Parameter setting] Title Function Adjustment range Default setting :Disabled Regenerative power ride-through :Power ride-through   control selection :Deceleration stop during power failure: Non-stop control time/Deceleration ~ sec.   time during power failure  Under voltage detection level ~...
  • Page 104: Dynamic (Regenerative) Braking - For Abrupt Motor Stop

    Note 1: The time set using  is the time for which the resistor sustains an overload. (Enter the time elapsed before the inverter trips if a load 10 times as large as the dynamic braking resistor capacity specified using  is applied.) There is no need to change resistance settings recommended by Toshiba (except DGP resistance setting).
  • Page 105 E6581386 All 200V VF-PS1 and 400V VF-PS1 with ratings of up to 220kW have built-in dynamic braking transistor as standard equipment. If the rating of your inverter falls within this range, connect the resistor, as shown in Figure a) below or Figure b) on the next page.
  • Page 106 E6581386 b) When a using braking resistor without thermal fuse An external braking resistor (optional) * If no power supply is provided TH - Ry for the control circuit MCCB PA/+ Motor Three-phase R/L1 U/T1 main circuit S/L2 V/T2 power supply W/T3 T/L3 Depression...
  • Page 107 E6581386 c) Capacities of 400V-250kW and above TH - Ry An external braking resistor (optional) * If no power supply is Dynamic braking unit (optional) provided for the control circuit MCCB Motor U/T1 R/L1 Three-phase main circuit V/T2 S/L2 power supply T/L3 W/T3 Depression...
  • Page 108 E6581386  Selection of braking resistor option and braking unit Standard braking resistors are listed in the table below. The usage rate is 3%. (Except for type DGP***) Braking resistor Continuous regenerative Inverter type Model number Rating braking allowable capacity [Note 2] [Note 1] VFPS1-2004PL,...
  • Page 109 E6581386  Minimum resistance of connectable braking resistors The minimum allowable resistance values of the externally connectable braking resistors are listed in the table below. Do not connect braking resistors with smaller resultant resistance than the listed minimum allowable resistance values.
  • Page 110: Standard Default Setting

    E6581386 5.20 Standard default setting  : Factory default setting • Function This parameter is to set two or more parameters at a time for different commands. Using this parameter, all parameters can be also return to their respective default settings by one operation, and save or set specific parameters individually.
  • Page 111: Inverters················································································································································ A

    E6581386 Default setting (=) Setting parameter  to  resets all parameters except the following to their default settings. When this parameter is set to 3,  is displayed for a while, then switches back to the original display (  ...
  • Page 112: Searching For All Reset Parameters And Changing Their Settings

    E6581386 5.21 Searching for all reset parameters and changing their settings  : Automatic edit function • Function Automatically searches for only those parameters that are programmed with values different from the standard default setting and displays them in the user parameter group . Parameter setting can also be changed within this group.
  • Page 113: Easy Key Function

    E6581386 5.22 EASY key function  ~   : Registered parameter display selection Quick registration parameter 1~32  : EASY key function selection • Function The following three functions can be assigned to the EASY key for easy operation by means of a single key.
  • Page 114 E6581386 [How to select parameters] Select the desired parameters as parameters 1 to 32 (~). Note that parameters should be specified by communication number. For communication numbers, refer to Table of parameters. In the quick mode, only parameters registered as parameters 1 to 32 are displayed in order of registration. By default, parameters are set as shown in the table below.
  • Page 115 E6581386  Local/remote key function (=) With this function, the means of starting and stopping operation and setting frequencies can be switched easily between the operation panel and the means selected with the parameters  (command mode selection) and  (frequency setting mode selection). To switch between them, set the parameter ...
  • Page 116 E6581386 ■Bumpless key function (=, =) Setting  to  (local/remote switching enabled) and  to  (bumpless operation enabled) enables bumpless operation, which allows seamless switching between local and remote during operation.  For details, refer to section 6.14. ■Peak hold function (=) This function allows you to set peak hold and minimum hold triggers for parameters , , , ...
  • Page 117: Extended Parameters

    E6581386 6. Extended parameters Extended parameters are provided for sophisticated operation, fine adjustment and other special purposes.  Refer to Section 11, Table of parameters. Input/output parameters 6.1.1 Low-speed signal  : Low-speed signal output frequency • Function When the output frequency exceeds the setting of  an ON signal will be generated. This signal can be used as an electromagnetic brake excitation/release signal.
  • Page 118: Putting Out Signals Of Arbitrary Frequencies

    E6581386 6.1.2 Putting out signals of arbitrary frequencies  : Speed reach setting frequency  : Speed reach detection band • Function When the output frequency becomes equal to the frequency set by  ± , an ON or OFF is generated.
  • Page 119: Input Signal Selection

    E6581386 Input signal selection 6.2.1 Priority when forward/reverse run commands are entered simultaneously  : Priority when forward/reverse run commands are entered simultaneously • Function This parameter allows you to select the direction in which the motor runs when a forward run (F) command and a reverse run (R) command are entered simultaneously.
  • Page 120: Assigning Priority To The Terminal Board In The Operation Panel And Operation Mode

    E6581386 6.2.2 Assigning priority to the terminal board in the operation panel and operation mode  : Input terminal priority selection • Function This parameter is used to give priority to certain external commands entered from the terminal board in operation panel and operation mode.
  • Page 121: Analog Input Signal Switching

    E6581386 Output frequency [Hz] Forward run Set frequency Forward run 0 Panel key STOP STOP STOP S3-CC (Jog run) 6.2.3 Analog input signal switching  : Analog input VI/VII voltage/current switching  : Analog input AI2 (optional circuit board) voltage/current switching •...
  • Page 122: Terminal Function Selection

    E6581386 Terminal function selection 6.3.1 Keeping an input terminal function always active (ON)  ,  ,  : Always ON function selection 1~3  • Function This parameter specifies an input terminal function that is always kept active (ON). (Only one function selectable) [Parameter setting] Title...
  • Page 123 E6581386  Connection method 1) a-contact input Inverter a-contact switch Sink setting Input  This function is activated when the input terminal and CC terminal (common) are short-circuited. Use this function to specify forward/reverse run or a preset speed operation. 2) Connection with transistor output Programmable controller Inverter...
  • Page 124: Modifying Output Terminal Functions

    E6581386 6.3.3 Modifying output terminal functions  : Output terminal function selection 1 (OUT1)  : Output terminal function selection 2 (OUT2)  : Output terminal function selection 3 (FL)  ~  : Output terminal function selection 4~9  ~  : Output terminal function selection 10, 11 ...
  • Page 125 E6581386  Setting of switching terminals The V/f1 and V/f2 switching function is not yet assigned to any terminal. Therefore, it is necessary to assign them to unused terminals. Ex.) Assigning the V/f switching 1 function to S1. Title Function Adjustment range Setting value ...
  • Page 126: V/F 5-Point Setting

    E6581386 V/f 5-point setting  : V/f 5-point setting VF1 frequency  : V/f 5-point setting VF4 frequency  : V/f 5-point setting VF1 voltage  : V/f 5-point setting VF4 voltage  : V/f 5-point setting VF2 frequency  : V/f 5-point setting VF5 frequency ...
  • Page 127 E6581386 Command selected with  2) Automatic switching by means of switching frequencies (=) Command selected Operation frequency with  command Command selected with  A: If the frequency set with  is higher than that set with  ························· Priority is given to the command set with ...
  • Page 128: Operation Frequency

    E6581386 Operation frequency 6.7.1 Start frequency/Stop frequency  : Start frequency setting  : Stop frequency setting • Function The frequency set with the parameter  is put out as soon as operation is started. Use the  parameter when a delay in response of starting torque according to the acceleration/deceleration time is probably affecting operation.
  • Page 129: Frequency Setting Signal 0Hz Dead Zone Handling Function

    E6581386 Output frequency [Hz] The inverter begins accelerating after  the frequency command value has reached point B.   Deceleration stop begins when the frequency command value decreases  below point A.   – 100% Operation frequency command value 6.7.3.
  • Page 130: Dc Braking

    E6581386 Note:During DC braking, the DC braking current may be adjusted Output frequency [Hz] automatically to prevent the overload LED display protection function from being  displayed activated and causing the inverter to Set frequency trip. DC braking The DC braking current may be adjusted automatically to prevent tripping.
  • Page 131: Motor Shaft Fixing Control

    E6581386 [Priority to DC braking during forward/reverse operation] (Forward/reverse run DC braking priority control  =  [Enabled])    = = Output frequency [Hz] : DC braking      Set frequency  Time [s] Reference frequency  ...
  • Page 132: Function Of Issuing A 0Hz Command During A Halt

    E6581386 LED display  is displayed. Output frequency [Hz]  is displayed. Set frequency   DC braking start frequency Time [s] Output current [A]  Operation signal (F-CC) Operation standby signal (S3-CC) Note 1: If the motor shaft fixing control parameter  is set at  (enabled) when the output frequency is below the DC braking start frequency ...
  • Page 133: Auto-Stop In Case Of Lower-Limit Frequency Continuous Operation (Sleep/Wake-Up Function

    E6581386 Auto-stop in case of lower-limit frequency continuous operation (Sleep/Wake-up function)   : Time limit for lower-limit frequency operation • Function If operation is carried out continuously at a frequency below the lower-limit frequency (  ) for the period time set ...
  • Page 134: Jog Run Mode

    E6581386 6.10 Jog run mode   : Jog run frequency   : Jog run stop pattern   : Operation panel jog run mode • Function Use the jog run parameters to operate the motor in jog mode. Input of a jog run signal generates a jog run frequency output at once, irrespective of the designated acceleration time.
  • Page 135: Setting Frequency Via External Contact Input (Up/Down Frequency Setting

    E6581386 [Setting of jog run setting terminal (S3-CC)] Assign control terminal S3 ([  : preset speed 3] in default setting) as the jog run setting terminal. Title Function Adjustment range Setting value   ~   (Jog run setting terminal) Input terminal function selection 7 (S3) Note: During the jog run mode, there is LOW (low speed detection signal) output but no RCH (designated frequency reach signal) output, and PID control does not work.
  • Page 136 E6581386  Adjustment with continuous signals (Parameter setting example 1) Set parameters as follows to adjust the output frequency up or down in proportion to the frequency adjustment signal input time: Panel frequency incremental gradient =  /  setting time Panel frequency decremental gradient = ...
  • Page 137: Jump Frequency - Jumping Resonant Frequencies

    E6581386  If two signals are input simultaneously • If a clear single and an up or down signal are input simultaneously, priority will be given to the clear signal. • If up and down signals are input simultaneously, the frequency will be increased or reduced by the difference between the settings of ...
  • Page 138: Preset Speed Operation Frequencies

    E6581386 [Parameter setting] Title Function Adjustment range Default setting   ~  Hz   Jump frequency 1   ~  Hz   Jumping width 1   ~  Hz   Jump frequency 2  ...
  • Page 139: Bumpless Operation

    E6581386 6.14 Bumpless operation  : Bumpless operation selection Function When switching from Remote mode to Local mode using key, the status of start and stop,and EASY operating frequency at Remote mode are Local mode. By contraries, when switching from Local mode to Remote mode, they are not moved to Remote mode. [Parameter setting] Title Function...
  • Page 140: Trip-Less Intensification

    E6581386 6.15 Trip-less intensification 6.15.1 Retry function  : Retry selection (selecting the no. of times) Caution • Stand clear of motors and equipment. The motor and equipment stop when the alarm is given, selection of the retry function will restart them suddenly after the specified time has elapsed.
  • Page 141: Avoiding Overvoltage Tripping

    E6581386 During retry the blinking display will alternate between  and the monitor display specified by parameter monitor display selection parameter . The number of retries will be cleared if the inverter is not tripped for the specified period of time after a successful retry. “A successful retry”...
  • Page 142 E6581386 [Parameter setting] Title Function Adjustment range Default setting Base frequency voltage 200V class: V class:~ V   V class:~ V (output voltage 400V class:  adjustment) :Without voltage compensation (limitless output voltage) Base frequency voltage : With voltage compensation (limitless output voltage) selection ...
  • Page 143: Reverse Run Prohibition

    E6581386 6.15.4 Reverse run prohibition  : Reverse run prohibition selection • Function This function prevents the motor from running in the forward or reverse direction when it receives the wrong operation signal. [Parameter setting] Title Function Adjustment range Default setting :Permit all, :Prohibit reverse run ...
  • Page 144 E6581386 [Parameter setting] Title Function Adjustment range Default setting  ~ %  Drooping gain [Note]  ~ Hz  Speed at drooping gain 0%  Speed at drooping gain  ~ Hz   ~ %  Drooping insensitive torque ...
  • Page 145: Commercial Power/Inverter Switching

    E6581386 Commercial power/inverter switching 6.17  : Commercial power/inverter switching output selection  : Commercial power/inverter switching frequency  : Inverter-side switching waiting time  : Commercial power-side switching waiting time  : Commercial power switching frequency holding time • Function These parameters are used to specify whether to send a switching signal to an external sequencer (such as an MC) in the event that the inverter trips.
  • Page 146 E6581386 Title Function Adjustment range Setting value  ~  or  Commercial power/inverter switching output selection  ~Hz Commercial power/inverter switching frequency Power supply frequency etc. According to model  ~ sec. Inverter-side switching waiting time  Refer to page K-42. ...
  • Page 147: Pid Control

    E6581386 6.18 PID control   : PID control switching   : PID control waiting time   : PID control feedback control signal selection   : PID output upper limit   : Delay filter   : PID output lower limit ...
  • Page 148 E6581386 1) External connection Pressure transmitter (1) Process value DC:0~10V RR/S4 VI/II (2) Feedback value DC:4~20mA 2) Types of PID control interface Process value (frequency) and feedback value can be combined as follows for the PID control of the VF-PS1. (1)Process value(frequency setting) (2) Feedback value Frequency setting mode selection /...
  • Page 149 E6581386 3) Setting the PID control In case of controlling the airflow, water flow and pressure, please set the parameter  to ””(Process type PID control operation) (1)Please set the parameter (Acceleration time),(deceleration time) to the suitable time for the system. (2)Please set the following parameters to place limits to the setting value and the control value.
  • Page 150 E6581386  Differential (D) gain The differential (D) gain set with f366 is the differential (D) gain obtained by PID control. The differential gain increases the speed of response to rapid changes in deviation. If this gain is set excessively high, a phenomenon in which the output frequency greatly fluctuates may occur.
  • Page 151 E6581386 The characteristic of the feedback value can also be reversed by means of a signal from an external device. Example: To use the S3 terminal as a PID forward/reverse switching signal input terminal Title Function Adjustment range Default setting ...
  • Page 152 Operation in automatic torque boost mode or vector control mode (=, , , , ) Is the motor Toshiba standard four-pole motor with the same capacity rating as the inverter? Is the motor cable 30m or less in length? *1 Set the following parameters, as specified on the motor nameplate.
  • Page 153 :Motor constant auto calculation ( after execution) =: Resets  (motor constant 1),  (motor constant 2),  (motor constant 3) and  (motor constant 4) to their factory default settings (constant of a Toshiba standard four-pole motor with the same capacity as the inverter).
  • Page 154: Setting Motor Constants

    E6581386  Examples of setting the motor constants a) Combination with a Toshiba standard motor (4P motor with the same capacity as the inverter) Inverter : VFPS1-2037PL Motor : 3.7kW-4P-60Hz 1) Set the V/f control mode selection  at  (Sensorless vector control).
  • Page 155: Increasing The Motor Output Torque Further In Low Speed Range

    E6581386 6.20 Increasing the motor output torque further in low speed range  : Exciting strengthening coefficient  : Stall prevention factor The output torque of the motor can adjusted using the parameters described in 6.19 in most cases, but if a finer adjustment is required, use these parameters.
  • Page 156: Torque Limit

    E6581386 6.21 Torque limit  : Power running torque  : Regenerative braking torque limit selection limit selection  : Power running torque  : Regenerative braking torque limit level limit level  : Constant output zone torque limit selection ...
  • Page 157: Current And Speed Control Adjustment

    E6581386 (2) When setting limits to torque, using external signals Positive torque +250% torque Power running Regenerative Reverse run Power Regenerative Forward run running -250% torque Negative torque The torque limits can be changed arbitrarily by means of external signals. [Selection of external signals] , ...
  • Page 158: Prevention Of Motor Current Oscillation At Light Load

    E6581386 6.22.2 Prevention of motor current oscillation at light load  : Motor oscillation control • Function When a motor is in unstable with light load, this parameter can change the motor gain to make motor condition stable. First set  =and check the motor condition. Please set  to  in case motor needs more stable condition.This parameter is effective only in V/F control mode (...
  • Page 159: Operating A Synchronous Motor

     ,  : Step-out detection current level/ detection time This parameter is used only when the inverter is used with a synchronous motor. If you intend to use your inverter with a synchronous motor, contact your Toshiba distributer. 6.25 Acceleration/deceleration 2 6.25.1 Setting acceleration/deceleration patterns and switching acceleration/deceleration...
  • Page 160 E6581386 [Parameter setting] Title Function Adjustment range Default setting  [Note]~ sec. Acceleration time 2 According to model  [Note]~ sec. Deceleration time 2 According to model : Acceleration/deceleration 1   Panel acceleration/deceleration selection : Acceleration/deceleration 2 Note: The minimum setting of acceleration and deceleration times have been set respectively at 0.1 sec. by default, but they can be changed within a range of 0.01 sec.
  • Page 161 E6581386 3) Switching using external terminals - Switching the acceleration/deceleration time via external terminals Output frequency [Hz] Time [s] (1) (2) (3) (4) Acceleration/deceleration switching signal (1) Acceleration at the gradient corresponding (3) Deceleration at the gradient corresponding to acceleration time  to deceleration time ...
  • Page 162 E6581386 2) S-pattern acceleration/deceleration 1 Select this pattern to accelerate/decelerate the motor rapidly to a high-speed region with an output frequency of 60Hz or more or to minimize the shocks applied during acceleration/deceleration. This pattern is suitable for conveyer machines. Output frequency [Hz] Output frequency [Hz] Maximum frequency...
  • Page 163: Protection Functions

    E6581386 6.26 Protection functions 6.26.1 Setting of stall prevention level : Stall prevention level Caution • Do not set the stall prevention level ( ) extremely low. If the stall prevention level parameter ( ) is set at or below the no-load current of the motor, the stall preventive function will be always active and increase the frequency when it judges that regenerative Prohibited braking is taking place.
  • Page 164: Emergency Stop

    E6581386 Be sure to select this setting if the main power supply is turned on and off endlessly for reasons of sequence, as shown below, in the event the control power supply backup device fails or not connected. R/L1 In case of φ...
  • Page 165: Output Phase Failure Detection

    E6581386 3) Selecting the operation of the FL relay Using the output terminal selection parameter, you can specify whether or not to operate the FL relay. (output terminal selection 3) = (default): Operates the FL relay in the event of an emergency stop. (output terminal selection 3) = : Does not operate the FL relay in the event of an emergency stop.
  • Page 166: Ol Reduction Starting Frequency

    E6581386 6.26.5 OL reduction starting frequency : OL reduction starting frequency ⇒ For more details, refer to Section 5.14. 6.26.6 Input phase failure detections : Input phase failure detection mode selection ・Function This parameter detects inverter input phase failure. At the occurrence of a phase failure, the protection message is displayed.
  • Page 167: Detection Of Output Short Circuit

    E6581386 Low current signal output less than Output current [%] Time [sec] When (tripping), the inverter will trip if low current lasts for the period of time set with After tripping, the low current signal remains ON. 6.26.8 Detection of output short circuit : Selection of short circuit detection at starting •...
  • Page 168: Cooling Fan Control Selection

    E6581386 <Example of operation> Output terminal function: 28 Overtorque detection (No trip) Ex.) When outputting overtorque detection signals through output terminal OUT1 Title Function Adjustment range Setting value Output terminal function selection 1(OUT1) Note: To put out signals to the terminal OUT2, select the parameter Overtorque signal output less than...
  • Page 169: Abnormal Speed Detection

    E6581386 6.26.12 Abnormal speed detection : Abnormal speed detection time : Overspeed detection frequency upper band : Overspeed detection frequency lower band • Function When use at speed control mode with sensor ( = ), it always monitors the rotational speed of the motor, even when the motor is at rest, and if the speed remains out of the specified limits for the specified length of time, it outputs an error signal.
  • Page 170: Regenerative Power Ride-Through Control Level

    E6581386 6.26.15 Regenerative power ride-through control level : Regenerative power ride-through control level • Function This parameter is used to set the operation level of the regenerative power ride-through control and the deceleration stop. (Refer to Section 5.18.2.) Title Function Adjustment range Default setting Regenerative power ride-through control level...
  • Page 171: Guide To Time Of Replacement

    E6581386 6.26.17 Guide to time of replacement : Annual average ambient temperature • Function You can set the inverter so that it will calculate the remaining useful life of the cooling fan, main circuit capacitor and on-board capacitor from the ON time of the inverter, the operating time of the motor, the output current (load factor) and the setting of and that it will display and send out an alarm through output terminals when each component is approaching the end of its useful life.
  • Page 172: Selection Of A Restart Condition For The Motor Stopped With A Mechanical Brake

    E6581386 6.26.21 Selection of a restart condition for the motor stopped with a mechanical brake : Brake-equipped motor restart condition selection • Function With this function, the motor can be restarted immediately after a stop if it is operated at a frequency of more than 10Hz (20Hz or less) and stopped with a mechanical brake.
  • Page 173: Motor Ptc Thermal Protection

    E6581386 6.26.22 Motor PTC thermal protection : PTC thermal selection : PTC detection resistor value • Function This function is used to protect motor from overheating using the signal of PTC built-in motor. The trip display is “OH2”. [Parameter setting] Title Function Adjustment range...
  • Page 174 E6581386 = : If control power is not backed up with an external backup device: Select this setting if an external backup device is not connected to the inverter’s control terminals +SU and CC. Note: Even if is set to while control power is backed up, the inverter will cut off the power supply and issue alarm in the event the backup device fails during operation.
  • Page 175: Forced Fire-Speed Control Function

    E6581386 6.27 Forced fire-speed control function : Forced fire-speed control function : Preset speed operation frequency 15 (Forced operation frequency) • Function Forced fire-speed control is used when operating the motor at the specified frequency in case of an emergency. Two kind of operation are selectable by assignment of terminal board function. (1)Input terminal function (Forced continuous operation) : Input signal is kept to hold once signal is ON.
  • Page 176: Low Torque Detection Signals

    E6581386 6.28 Low torque detectiosn signal : Undertorque detection selection : Undertorque detection level during power running : Undertorque detection level during regenerative braking : Undertorque detection time : Undertorque detection hysteresis • Function If the torque remains below the level specified with for a period longer than that specified with , the inverter will be tripped.
  • Page 177: Override

    E6581386 6.29 Override : Override addition input selection : Override multiplication input selection • Function These parameters are used to adjust reference frequencies by means of external input. Title Function Adjustment range Default setting :Disabled :VI/II (voltage/current input) :RR/S4 (potentiometer/voltage input) :RX (voltage input) :Operation panel input enabled (including LED/LCD option input)
  • Page 178 E6581386 Ex.1: (VI/II input), (disabled) Output frequency = Reference frequency + Override (VI/II input [Hz]) Ex.2: (VI/II input), (disabled) Output frequency = Reference frequency + Override (VI/II input [Hz]) 2) Multiplicative override In this mode, each output frequency is multiplied by an externally override frequency. [Ex.1: RR/S4 (Reference frequency), VI/II (Override input)] [Ex.2: RX (Reference frequency), VI/II (Override input)] Output frequency...
  • Page 179: Adjustment Parameters

    E6581386 6.30 Adjustment parameters 6.30.1 Pulse train output for meters  : Logic output/pulse output selection (OUT1)  : Pulse output function selection  : Selection of number of pulses  Function Pulse trains can be sent out through the OUT1-CC output terminals. To do so, it is necessary to select a pulse output mode and specify the number of pulses.
  • Page 180: Setting Of Optional Meter Outputs

    E6581386 6.30.2 Setting of optional meter outputs  ~  ,  ~  : Meter output settings  For details, refer to Instruction Manual (E6581341) specified in Section 6.36. 6.30.3 Calibration of analog outputs  : FM voltage/current output switching ...
  • Page 181: Operation Panel Parameter

    E6581386 6.31 Operation panel parameter 6.31.1 Prohibition of key operations and parameter settings  : Parameter write protect selection  : Operation panel frequency setting prohibition selection  : Operation panel emergency stop operation prohibition selection  : Operation panel reset operation prohibition selection ...
  • Page 182: Displaying The Rotational Speed Of The Motor Or The Line Speed

    E6581386 6.31.2 Displaying the rotational speed of the motor or the line speed  : Frequency free unit display magnification  : Frequency free unit conversion selection  : Free unit display gradient characteristic  : Free unit display bias ...
  • Page 183: Changing The Steps In Which The Value Displayed Changes

    E6581386  An example of setting: When  is , and  is  =, = =, = Panel indication Panel indication 1000   80(Hz) 80(Hz) Output frequency Output frequency =, = Panel indication  Output frequency 80 (Hz) 6.31.3 Changing the steps in which the value displayed changes ...
  • Page 184: Changing The Standard Monitor Display

    E6581386 6.31.4 Changing the standard monitor display  : Standard monitor display selection  ~  : Status monitor 1~4 display selection These parameters are used to select the item to be displayed when the power turned on and also to change items displayed in status monitor mode.
  • Page 185 E6581386 1) To acquire trace data at the occurrence of tripping:  =  (Examples of current date output) Trip Monitor value of output current Failure FL signal :Trace data Trace data 1 2) To acquire trace data at the time of triggering:  =  Trigger input Trace data 1 Ex.) When using the RR/S4 terminal as the tracing back trigger signal terminal...
  • Page 186 E6581386 [Setup values of  ~  ] Communication Communication Default setting Trace (monitor) function unit at tracing  FD00 Output frequency 0.01Hz  FD02 Frequency command value 0.01Hz  FD03 Output current 0.01%  FD04 Input voltage (DC detection) 0.01% ...
  • Page 187: Integrating Wattmeter

    E6581386  Trace data communication number Communication Minimum setting Function Setting/readout range Default setting /readout unit  /   ~   E000 Trace data 1~4 pointer E100   /   ~   Data 1 of trace data 1 ...
  • Page 188: Communication Function

    E6581386 6.34 Communication function 6.34.1 2-wire RS485/4-wire RS485  : Communication speed (2-wire RS485)  : Parity (common to 2-wire RS485 and 4-wire RS485)  : Inverter number (common)  : Communications time-out time (common to 2-wire RS485 and 4-wire RS485) ...
  • Page 189 :Slave (trips for emergency stop if   communications something goes wrong with the (2-wire RS485) master) :Master (sends a frequency command) :Master (sends an output frequency) : - : -  Protocol selection (2-wire RS485) :TOSHIBA, :MODBUS  F-73...
  • Page 190 E6581386 Title Function Adjustment range Default setting :Disconnection detection :When communication mode Communication1 time-out condition   enable selection :1+Driving operation :Disabled :2-wire RS485   Frequency point selection :4-wire RS485 :Communication add option  ~ %  Point 1 setting ...
  • Page 191 E6581386 2) 4-wire RS485 The 4-wire RS485 device included as standard equipment, allows you to connect the inverter to a higher-level system (host) and to set up a network for data communications between inverters. It makes it possible for the inverter to be linked to a computer and to carry out data communications with other inverters.
  • Page 192 E6581386 <Broadcast> When an operation frequency command is broadcasted from the host computer to inverters : Wiring : Data (host  INV) Host computer      No.00 No.01 No.02 No.03 No.29 No.30 : Use the terminal board to branch the cable. (1) Data is sent from the host computer.
  • Page 193 :Master (sends a frequency command) :Master (sends an output frequency) : - : - :TOSHIBA  Protocol selection (4-wire RS485)  :MODBUS :Disabled :Command information 1 :Command information 2  Block write data 1 :Frequency command...
  • Page 194: Open Network Option

    E6581386 Title Function Adjustment range Default setting   Block write data 2 Ditto :Deselect :Status information :Output frequency :Output current :Output voltage :Alarm information :PID feedback value :Input terminal board monitor :Output terminal board monitor :VI/II terminal board monitor ...
  • Page 195: My Function

    E6581386 6.35 My function  : Input function target 11~  : My function selection  For details, refer to Instruction Manual (E6581335) specified in Section 6.36. Instruction manuals for optionally available devices and special functions 6.36 For details, refer to the instruction manual for each optional device or function. Model Instruction Description...
  • Page 196: Operation With External Signal

    E6581386 7. Operation with external signal External operation The inverter can be freely controlled externally. Parameters must be differently set depending on the operation method. Make sure of the operation method before setting parameters, and set parameters properly to the operation mode according to the procedure mentioned below. [Steps in setting parameters] Check of external signal conditions Operation signal:...
  • Page 197: Applied Operation With Input And Output Signals (Operation By Terminal Board

    E6581386 Applied operation with input and output signals (operation by terminal board) 7.2.1 Functions of input terminals (in case of sink logic) Use the above parameters to send signals from an external programmable controller to various control input terminals to operate and/or set the inverter. The desired contact input terminal functions can be selected from about 80 types.
  • Page 198 E6581386 3) Connection with transistor output Inverter Programmable controller Input terminal  The inverter can be controlled by connecting the input terminal with output (contactless switch) of a programmable controller. Use this function to specify forward/reverse run or a preset speed operation. Use a transistor that operates on 24Vdc, 5mA power.
  • Page 199 E6581386  Table of setting of contact input terminal function Parameter setting Parameter setting Function Function Positive Negative Positive Negative logic logic logic logic No function is assigned Trace back trigger signal       F: Forward run command ...
  • Page 200: Functions Of Output Terminals (Incase Of Sink Logic

    E6581386 7.2.2 Functions of output terminals (incase of sink logic) Use the above parameters to send various signals from the inverter to external equipment. By setting parameters for the OUT1, OUT2 and FL (FLA, FLB and FLC) terminals on the terminal board, you can use 0~255 functions and functions obtained by combining them.
  • Page 201 E6581386  Output terminal function (open collector, relay outputs) setting and detection levels For the open connector output terminals (OUT1, OUT2) and the relay output terminals (FLA, FLB and FLC), functions can be selected from 0 to 255 functions. The selectable functions and detection levels are listed in the table below.
  • Page 202 E6581386 Parameter setting Function Operation output specifications (in case of positive logic) Positive Negative logic logic ON: The state that inverter output current is  set value Low current detection   or larger continued more than  set value. ON:The state that torque component is ...
  • Page 203 E6581386 Parameter setting Function Operation output specifications (in case of positive logic) Positive Negative logic logic Specified data output 3   Specified data output 4   Output of the designated data in 7-bit. Specified data output 5  ...
  • Page 204: Analog Input Filter

    E6581386 7.2.3 Analog input filter •Function This function is effective to remove noise from the frequency setting circuit. If operation is unstable because of noise, increase the time constant of the analog input filter.  Response time setting Title Function Adjustment range Default setting ...
  • Page 205: Setup Of External Speed Command (Analog Signal

    E6581386 Setup of external speed command (analog signal) Function of analog input terminals can be selected from four functions (external potentiometer, 0 to 10Vdc, 4 (0) to 20mAdc, -10 to +10Vdc). The selective function of analog input terminals gives system design flexibility. ...
  • Page 206: Setup By Analog Input Signals (Rr/S4 Terminal)

    E6581386 7.3.1 Setup by analog input signals (RR/S4 terminal) If a potentiometer (1~10kΩ-1/4W) for setting up frequency is connected with the RR/S4 terminal, the inverter can be run and stopped with external commands. For bringing this function into practice, connect a potentiometer to the terminals of PP, RR/S4 and CC so as to divide the reference voltage (10Vdc) at the terminal PP and to input 0 to 10Vdc of divided voltage between the RR/S4 and CC terminals.
  • Page 207: Setup By Analog Input Signals (Vi/Ii Terminal

    E6581386 7.3.2 Setup by analog input signals (VI/II terminal) Connect current signal (4 (0) to 20mAdc) or voltage signal (0 to 10Vdc) to the terminal II so that the inverter can be run and stopped with external commands. Adjustment Setting value Title Function Default setting...
  • Page 208 E6581386 7.3.3 Setup by analog input signals (RX terminal) Connect voltage signal (0 to ±10Vdc) to the terminal RX so that the inverter can be run and stopped with external commands. Title Function Adjustment range Default setting Setting value  Command mode selection ...
  • Page 209: Monitoring The Operation Status

    E6581386 8. Monitoring the operation status Screen composition in the status monitor mode The status monitor mode is used to monitor the operation status of the inverter.  For modes available and instructions about how to switch them, refer to section 3.1. Here is the screen composition in the status monitor mode.
  • Page 210: Monitoring The Status

    E6581386 Monitoring the status 8.2.1 Status monitor under normal conditions In this mode, you can monitor the operation status of the inverter. twice To monitor the inverter when it is normally running, press the MODE and the current status is indicated on the LED display.
  • Page 211 E6581386 (Continued) Commun ication Item displayed Description operated display The ON/OFF status of each of the cooling fan, circuit board capacitor, main circuit capacitor or part replacement alarm of cumulative operation time is displayed in bits. ON:  Part replacement [Note 6] ...
  • Page 212 E6581386  Input terminal information Data bit of communication No. F E 06 :  : 0 Input terminal 1 (F) :  : 1 Input terminal 2 (R) When there is signal input :  : 3 Input terminal 4 (RES) When there is no signal input : ...
  • Page 213: Display Of Detailed Information On A Past Trip

    E6581386 8.2.2 Display of detailed information on a past trip Details on a past trip (of trips 1 to 4) can be displayed, as shown in the table below, by pressing the key when the trip record is selected in the status monitor mode. Unlike the "...
  • Page 214: Changing Status Monitor Function

    E6581386 Changing status monitor function  Changing the display format while power is on The item displayed in the standard monitor mode (*1 on the left side of table on page H-2), for example, operation frequency which is displayed by default in this way: “=” when power is on or “” when power is off, can be changed to any item shown on page H-7.
  • Page 215 E6581386 [Setup values of monitor indication parameters (~)] Communication Default Unit Item displayed Marking Unit (Panel) setting (Communication)   FD00 Output frequency 0.1Hz [note 4] 0.01Hz   FE02 Frequency command value 0.1Hz [note 4] 0.01Hz  Output current ...
  • Page 216 E6581386 (Continued) Communication Default Unit Item displayed Marking Unit (Panel) setting (Communication)  COUNT1  FD85  COUNT2  FD86  PID result frequency  FD52 0.1Hz 0.01Hz Synchronous speed frequency   FE84 0.1Hz 0.01Hz command Note 1: If any value other than the values in the above table is specified, the number “” is displayed. Note 2: If a negative value of signed signal is specified, the negative sign “-”...
  • Page 217: Display Of Trip Information

    E6581386 Display of trip information 8.4.1 Trip code display If the inverter trips, an error code is displayed to suggest the cause. In the status monitor mode, the status when the inverter trip is held.  Display of trip information Communication/Error code Error code Description...
  • Page 218 E6581386 (Continued) Communication/Error code Error code Description Communication No.:FC90  Analog input terminal overvoltage  Sequence error  Encoder error  Speed error (Over speed)  Terminal input error  Abnormal CPU2 communication  V/f control error  CPU1 fault ...
  • Page 219: Monitor Display At Tripping

    E6581386 8.4.2 Monitor display at tripping At the occurrence of a trip, the same information as that displayed in the mode described in 8.2.1, “Status monitor under normal conditions,” can be displayed, as shown in the table below, if the inverter is not turned off or reset. To display trip information after turning off or resetting the inverter, follow the steps described in 8.2.2, “Display of detailed information a past trip.”...
  • Page 220 E6581386 (Continued) Commun ication Item displayed Description operated display The ON/OFF status of each of the cooling fan, circuit board capacitor, main circuit capacitor or part replacement alarm of cumulative operation time is displayed in bits. [Note 8]  ON:  Part replacement ...
  • Page 221: Display Of Alarm, Pre-Alarm, Etc

    E6581386 Display of alarm, pre-alarm, etc. When the inverter alarm, pre-alarm, etc. occurred, the contents are displayed. (Some are not displayed.) Listed below ones can be monitored via communication (FC91). Refer to 13.1 for the other alarms. Description Panel indication ...
  • Page 222: Measures To Satisfy The Standards

    The CE mark must be put on every final product that includes an inverter(s) and a motor(s). The VF-PS1 series of inverters complies with the EMC directive if an EMC filter recommended by Toshiba is connected to it and wiring is carried out correctly.
  • Page 223: Measures To Satisfy The Emc Directive

    E6581386 9.1.2 Measures to satisfy the EMC directive Concrete measures for EMC directive of CE markings are shown below.  Models with a built-in EMC filter (1) 200V class: VFPS1-2004PL~2075PL 400V class: VFPS1-4007PL~4630KPC The above mentioned models install EMC noise filter inside. So the conducted and radiated noise can be reduced, optional EMC noise filters are not needed.
  • Page 224 E6581386 (2) Use shielded power cables and control signal cables for the input and output lines of the inverter. Route the cables and wires so as to minimize their lengths. Keep a distance between the power cable and the control cable and between the input and output wires of the power cable.
  • Page 225 E6581386  When an external EMC filter is added (1) Additional external EMC filters have the further effect of suppressing conduction and radiation noises. Use the recommended EMC noise filter specified in Table 3. This combination of inverter and filter was used when examining the inverter for compliance with the EMC directive.
  • Page 226 E6581386 (Continued) Requirements Conducted noise Conducted noise PWM carrier Length of motor IEC61800-3 category C2 IEC61800-3 category C1 Inverter type frequency  connecting cable (EN55011 classA Group1) (EN55011 classB Group1) (kHz) Applicable filters Applicable filters EMF3-4072E EMF3-4072E VFPS1-4150PL, EMF3-4072E VFPS1-4185PL EMF3-4072E EMF3-4072E 4.1~12...
  • Page 227 E6581386 [Ex. Countermeasure - inverter wiring] Strip and earth the shielded cable, following the example shown in Fig. Peel off the outer sheath of the cable and fix the shielded part with a metal saddle. EMC plate (Refer to Table 2.) PG feedback signal line (Shielded cabless) Control wiring (Shielded cabless) Relay contact output FLA, FLB, FLC...
  • Page 228: Measures To Be Taken To Satisfy The Low-Voltage Directive

    Type : NF series 9.1.3 Low-voltage directive The low-voltage directive provides for the safety of machines and systems. All Toshiba inverters are CE-marked in accordance with the standard IEC61800-5-1specified by the low-voltage directive, and can therefore be installed in machines or systems and imported without a problem to European countries.
  • Page 229: Measures To Be Taken To Satisfy The Ul/Csa Standards

    E6581386 Measures to be taken to satisfy the UL/CSA standards All VF-PS1 series inverters are certified by UL and CSA, and have nameplates with UL and CSA markings. 9.2.1 Caution in installing the inverter A UL certificate was granted on the assumption that the inverter would be installed in a cabinet. Therefore, install the inverter in a cabinet and if necessary, take measures to maintain the ambient temperature (temperature in the cabinet) within the specified temperature range.
  • Page 230: Caution As To The Protection Of Motors From Overload

    E6581386 Table 5 AIC, Fuse and Wire sizes Applicable AIC (A) Fuse class and Input wire sizes of Output wire sizes Grounding Voltage motor Inverter model output current (Interrupting current power circuit of power circuit wire class [kW] (A) *1, *2 capacity) (AWG) *3 (AWG) *3...
  • Page 231: Compliance With Safety Standards

    E6581386 Compliance with safety standards The VFPS1 inverter has the “power removal” safety function that complies with safety standards. To ensure safety performance, however, the mechanical system with which the VFPS1 inverter is used has to adhere to such standards as a whole. To be more specific, in order for the system to satisfy the following safety standards, it needs to be configured, as shown on the next page, with the power removal terminal of the VFPS1 inverter (PWR terminal on the control terminal board) so that it will coast or decelerate to a stop in the event of a failure.
  • Page 232 E6581386 Safety category1: EN954-1 category1, IEC/EN61508, SIL1 Stop category1: IEC/EN60204-1 Coast stop under the control of the MC in the main circuit (1) An example of connection for operation in sink mode (common: CC) • In this connection, the PWR terminal is not used. This connection falls under Stop Category 0 defined in IEC/EN60204-1.
  • Page 233 E6581386 Safety category1: EN954-1 category1, IEC/EN61508, SIL1 Stop category0: IEC/EN60204-1 Coast stop under the control of the MC in the main circuit (2) An example of connection for operation in source mode (common: P24) • In this connection, the PWR terminal is not used. This connection falls under Stop Category 0 defined in IEC/EN60204-1.
  • Page 234 E6581386 Safety category3: EN954-1 category3, IEC/EN61508, SIL2 Stop category0: IEC/EN60204-1 Coast stop under the control of PWR (1) An example of connection for operation in sink mode (common: CC) • In this connection, the PWR terminal is used to connect a safety device. The emergency stop circuit is supervised by the external safety relay.
  • Page 235 E6581386 Safety category3: EN954-1 category3, IEC/EN61508, SIL2 Stop category0: IEC/EN60204-1 Coast stop under the control of PWR (2) An example of connection for operation in source mode (common: P24) • In this connection, the PWR terminal is used to connect a safety device. The emergency stop circuit is supervised by the external safety relay.
  • Page 236 E6581386 Safety category3: EN954-1 category3, IEC/EN61508, SIL2 Stop category1: IEC/EN60204-1 Deceleration stop under the control of PWR (1) An example of connection for operation in sink mode (common: CC) • In this connection, the PWR terminal is used to connect a safety device. The emergency stop circuit is supervised by the external safety relay.
  • Page 237 E6581386 Safety category3: EN954-1 category3, IEC/EN61508, SIL2 Stop category1: IEC/EN60204-1 Deceleration stop under the control of PWR (2) An example of connection for operation in source mode (common: P24) • In this connection, the PWR terminal is used to connect a safety device. The emergency stop circuit is supervised by the external safety relay.
  • Page 238: Selection Of Peripheral Devices

    E6581386 10. Selection of peripheral devices Warning • When using the inverter without the front cover, be sure to place the inverter unit inside a Mandatory cabinet. If they are used outside the cabinet, it may cause electric shock. • Be sure to ground every unit. If not, it may cause electric shock or fire on the occasion of Be Grounded failure, short-circuit or electric leak.
  • Page 239 1600 1600 (*1): Selections for use of the Toshiba 4-pole standard motor with power supply voltage of 200V/400V-50Hz. (*2): Choose the MCCB according to the power supply capacity. For comply with UL and CSA standard, use the fuse certified by UL and CSA.
  • Page 240: Installation Of A Magnetic Contactor

    () or appropriate to the motor used should be installed between the inverter and the motor.  When using a motor with a current rating different to that of the corresponding Toshiba general-purpose motor  When operating a single motor with an output smaller than that of the applicable standard motor.
  • Page 241: Application And Functions Of Options

    E6581386 10.4 Application and functions of options Separate type options shown below are prepared for the inverter VF-PS1 (2) DC reactor (4) Braking unit (DCL) (250kW models and larger) (4) Braking resistor Molded-case (3) EMC filter for CE circuit breaker Magnetic compliance Power supply...
  • Page 242 E6581386 Option name Function, purpose. LED Remote Keypad Extention operation panel unit with parameter copy function. Includes LED display, option RUN/STOP key, UP/DOWN key, MODE key, ENT key, EASY key, and COPY MODE key. (with parameter copy (When using this unit, set as follows:  (common serial transmission waiting time) = function) ...
  • Page 243 E6581386 Selection table of separate-type options (1/2) Dynamic Applicable Voltage Inverter EMC filter DC reactor brake drive circuit Control power motor class model (*1) (DCL) (GTR7) supply backup [kW] (*2) VFPS1-2004PL Built-in Option Built-in Option 0.75 VFPS1-2007PL Built-in Option Built-in Option VFPS1-2015PL Built-in...
  • Page 244 E6581386 Selection table of separate-type options (2/2) Motor end Appli Control Input AC DC reactor EMC Diredctive surge voltage Voltage -cable Inverter Braking resistor power reactor (DCL) compliant noise suppression class motor model (*1) supply (ACL) (*6) reduction filter filter [kW] backup (*4)
  • Page 245: Optional Internal Devices

    E6581386 Optional internal devices 10.5 Here are the internal devices optionally available. There are two types of optional devices: Add-on type and Plug-in type.  Table of optional devices Type of Option name Function, purpose Model installation (1) Expansion I/O card1 ETB003Z Add-on (Logic input/output + PTC input)
  • Page 246 E6581386 (2) Expansion I/O card2 (Function of optional card 1 + Analogue input/output + Pulse input) Function Description Multifunction programmable contact No-voltage contact input (24Vdc-5mA or less) input (4 points) Sink logic input (at a common voltage of 24V) Source logic input ON: Less than 10Vdc ON: 11Vdc or more OFF: 16Vdc or more...
  • Page 247 E6581386  How to install Add-on type devices and insertion type devices are installed in different ways. Install them correctly, as shown in the figures below. Add-on type Plug-in type Up to two Add-on type devices and one Plug-in type device can be installed at the same time.
  • Page 248: Connection Of A Dc Power Supply And Other Electric Units

    E6581386 10.6 Connection of a DC power supply and other electric units Besides a three-phase commercial power supply, a single-phase 200V power supply (5.5kW or less) and a DC power supply can be connected to the VFPS1 inverter. When connecting each of these units, keep in mind the points described in the following sections. 10.6.1 Connection of a single-phase 200V power supply The table below shows which model to select when operating a three-phase induction motor, using a single-phase 200V power supply (200-240V, 50/60Hz).
  • Page 249 E6581386  Power consumed by the fans VFPS1 Power consumed by the fans 2900P, 4132KPC~4220KPC 700VA 4250KPC~4315KPC 1300 VA 4400KPC~4500KPC 1900 VA 4630KPC 2500 VA  Connecting fans for a separate power supply In order to remove the link between the fans and the transformer power supply and relocate it at terminals RO, SO, TO, connectors X1 and X4 must be crossed as indicated on the diagrams below.
  • Page 250 E6581386 VFPS1-4250KPC~4315KPC VFPS1-4400KPC~4630KPC J-13...
  • Page 251: Table Of Parameters

    11. Table of parameters 1. User parameter *3 Sensorless vector/PG feedback control (●:Effective, -:Ineffective) Minimum Communi setting unit Default Write during Vector Title cation Function Adjustment range control Reference (Panel/Communi setting running control cation) Operation frequency of operation ~ Hz 0.1/0.01 Enabled ●/●...
  • Page 252 2. Basic parameter [2/4] Sensorless vector/PG feedback control (●:Effective, -:Ineffective) Minimum Communi setting unit Default Write during Vector Title cation Function Adjustment range Reference (Panel/Communi setting running control control cation) 0:Constant torque characteristics ● 1:Voltage decrease curve ● 2:Automatic torque boost ●/- 3:Sensorless vector control 1 (speed) ●/-...
  • Page 253 2. Basic parameter [3/4] Sensorless vector/PG feedback control (●:Effective, -:Ineffective) Minimum Communi setting unit Default Write during Vector Title cation Function Adjustment range Reference (Panel/Communi setting running control control cation) Overload Setting Motor type OL stall protection ○ (protect) × (not stall) Standard ○...
  • Page 254 2. Basic parameter [4/4] Sensorless vector/PG feedback control (●:Effective, -:Ineffective) Minimum Communi setting unit Default Write during Vector Title cation Function Adjustment range Reference (Panel/Communi setting running control control cation) 0308 Dynamic braking resistance 0.5~1000Ω 0.1/0.1 Disabled ●/● ● ● 5.
  • Page 255 3. Extended parameters [1] Frequency signal Sensorless vector/PG feedback control (●:Effective, -:Ineffective) Minimum Communi setting unit Default Write during Vector Title cation Function Adjustment range Reference (Panel/Communi setting running control control cation)  0100 Low-speed signal output frequency 0.0~ Hz 0.1/0.01 Enabled ●/●...
  • Page 256 [3] Terminal function selection Sensorless vector/PG feedback control (●:Effective, -:Ineffective) Minimum Communi setting unit Default Write during Vector Title cation Function Adjustment range Reference (Panel/Communi setting running control control cation) 0110 Always ON function selection 1 0~135 *1 Disabled ●/● ●...
  • Page 257 [4] Terminal response time setup Sensorless vector/PG feedback control (●:Effective, -:Ineffective) Minimum Communi setting unit Default Write during Vector Title cation Function Adjustment range Reference (Panel/Communi setting running control control cation) Output terminal function selection 10 (R3) 0168 0~255 *2 Disabled ●/●...
  • Page 258 [6] Speed/torque reference gain/bias setup [2/3] Sensorless vector/PG feedback control (●:Effective, -:Ineffective) Minimum Communi setting unit Default Write during Vector Title cation Function Adjustment range Reference (Panel/Communi setting running control control cation) 0203 VI/II input point 2 setting 0~100% Enabled ●/●...
  • Page 259 [6] Speed/torque reference gain/bias setup [3/3] Sensorless vector/PG feedback control (●:Effective, -:Ineffective) Minimum Communi setting unit Default Write during Vector Title cation Function Adjustment range Reference (Panel/Communi setting running control control cation)  0230 AI2 input point 2 setting 0~100% Enabled ●/●...
  • Page 260 [9] Jogging operation Sensorless vector/PG feedback control (●:Effective, -:Ineffective) Minimum Communi setting unit Default Write during Vector Title cation Function Adjustment range Reference (Panel/Communi setting running control control cation) 0260 Jog run frequency 0.1/0.01 Enabled ●/● ● ● 6. 10 ...
  • Page 261 [11] Preset speed operation frequency (8~15) [2/2] Sensorless vector/PG feedback control (●:Effective, -:Ineffective) Minimum Communi Write during setting unit Default Vector Title cation Function Adjustment range running Reference (Panel/Communi setting control control cation)  0293 Preset speed operation frequency 14 ~...
  • Page 262 [12] Tripless intensification setup [2/2] Sensorless vector/PG feedback control (●:Effective, -:Ineffective) Minimum Communi setting unit Default Write during Vector Title cation Function Adjustment range Reference (Panel/Communi setting running control control cation) Parameter is changeable, but 0:Without voltage compensation (limitless output fixed to "with voltage voltage) compensation"...
  • Page 263 [14] Functions for lift Sensorless vector/PG feedback control (●:Effective, -:Ineffective) Minimum Communi setting unit Default Write during Vector Title cation Function Adjustment range Reference (Panel/Communi setting running control control cation) 0324 Drooping output filter 0.1~200.0 rad/s (Enabled if =3 or 7) 0.1/0.1 100.0 Enabled...
  • Page 264 [16] PID control [2/2] Sensorless vector/PG feedback control (●:Effective, -:Ineffective) Minimum Communi setting unit Default Write during Vector Title cation Function Adjustment range Reference (Panel/Communi setting running control control cation)  0365 PID deviation lower limit ~ Hz 0.1/0.01 *2 Enabled ●/●...
  • Page 265 [18] Motor constant Sensorless vector/PG feedback control (●:Effective, -:Ineffective) Minimum Communi setting unit Default Write during Vector Title cation Function Adjustment range V/f Constant Reference (Panel/Communi setting running control control cation) 0:No auto-tuning 1:Initialize motor constant (0 after execution) 2:Continue operation continued after auto-tuning ...
  • Page 266 [20] Adjustment parameters Sensorless vector/PG feedback control (●:Effective, -:Ineffective) Minimum Communi setting unit Default Write during Vector Title cation Function Adjustment range V/f Constant Reference (Panel/Communi setting running control control cation)  0458 Current control proportional gain 0~1000 Disabled ●/● 0460 Speed loop proportional gain 1~9999...
  • Page 267 [22] Communication function Sensorless vector/PG feedback control (●:Effective, -:Ineffective) Minimum Communi setting unit Default Write during Vector Title cation Function Adjustment range V/f Constant Reference (Panel/Communi setting running control control cation) 0: Manual setting (~ Enabled)  0576 IP address setting method 1: BOOTP Enabled ●/●...
  • Page 268 [23] Protection functions [2/4] Sensorless vector/PG feedback control (●:Effective, -:Ineffective) Minimum Communi setting unit Default Write during Vector Title cation Function Adjustment range V/f Constant Reference (Panel/Communi setting running control control cation) 0606 OL reduction starting frequency 0.0~60.0Hz 0.1/0.01 Enabled ●/●...
  • Page 269 [23] Protection functions [3/4] Sensorless vector/PG feedback control (●:Effective, -:Ineffective) Minimum Communi setting unit Default Write during Vector Title cation Function Adjustment range V/f Constant Reference (Panel/Communi setting running control control cation) 1:-10~+10°C 2:+11~+20°C Annual average ambient temperature 3:+21~+30°C 0634 Enabled ●/●...
  • Page 270 [23] Protection functions [4/4] Sensorless vector/PG feedback control (●:Effective, -:Ineffective) Minimum Communi setting unit Default Write during Vector Title cation Function Adjustment range V/f Constant Reference (Panel/Communi setting running control control cation) 0:Control power supply not backed up 1:Control power supply backed up (alarm in the Control power supply backup option failure 0647 event of a failure)
  • Page 271 [25] Meter output Sensorless vector/PG feedback control (●:Effective, -:Ineffective) Minimum Communi setting unit Default Write during Vector Title cation Function Adjustment range V/f Constant Reference (Panel/Communi setting running control control cation)  0671 AM terminal meter adjustment Enabled ●/● ● ●...
  • Page 272 [26] Operation panel parameters [1/3] Sensorless vector/PG feedback control (●:Effective, -:Ineffective) Minimum Communi setting unit Default Write during Vector Title cation Function Adjustment range V/f Constant Reference (Panel/Communi setting running control control cation) 0:Permit  0700 Parameter write protect selection Enabled ●/●...
  • Page 273 [26] Operation panel parameters [2/3] Sensorless vector/PG feedback control (●:Effective, -:Ineffective) Minimum Communi setting unit Default Write during Vector Title cation Function Adjustment range V/f Constant Reference (Panel/Communi setting running control control cation) 0:Deselect  0740 Trace selection 1:At tripping Enabled ●/●...
  • Page 274 [26] Operation panel parameters [3/3] Sensorless vector/PG feedback control (●:Effective, -:Ineffective) Minimum Communi setting unit Default Write during Vector Title cation Function Adjustment range V/f Constant Reference (Panel/Communi setting running control control cation)  0755 Quick registration parameter 5 0~999 *1 Enabled ●/●...
  • Page 275 6. 34. 1  communications (2-wire RS485) goes wrong with the master) 3:Master (sends a frequency command) 4:Master (sends an output frequency) 5. - 6. - 0:TOSHIBA  0807 Protocol selection (2-wire RS485) Enabled ●/● ● ● 6. 34. 1 1:MODBUS *1: This parameter is read only.
  • Page 276 [27] Communication function [2/5] Sensorless vector/PG feedback control (●:Effective, -:Ineffective) Minimum Communi setting unit Default Write during Vector Title cation Function Adjustment range V/f Constant Reference (Panel/Communi setting running control control cation) 0:Disconnection detection Communication1 time-out condition  0808 1:When communication mode enable Enabled ●/●...
  • Page 277 ● ● 6. 34. 1 (4-wire RS485) goes wrong with the master) 3:Master (sends a frequency command) 4:Master (sends an output frequency) 5: - 6: - 0:TOSHIBA  0829 Protocol selection (4-wire RS485) Enabled ●/● ● ● 6. 34. 1 1:MODBUS ...
  • Page 278 [27] Communication function [4/5] Sensorless vector/PG feedback control (●:Effective, -:Ineffective) Minimum Communi setting unit Default Write during Vector Title cation Function Adjustment range V/f Constant Reference (Panel/Communi setting running control control cation) Communication option station address 0853 0~255 Enabled ●/● ●...
  • Page 279 [27] Communication function [5/5] Sensorless vector/PG feedback control (●:Effective, -:Ineffective) Minimum Communi setting unit Default Write during Vector Title cation Function Adjustment range V/f Constant Reference (Panel/Communi setting running control control cation) 0876 Block read data 2 Ditto Enabled ●/● ●...
  • Page 280 [28] My function [2/5] Sensorless vector/PG feedback control (●:Effective, -:Ineffective) Minimum Communi setting unit Default Write during Vector Title cation Function Adjustment range V/f Constant Reference (Panel/Communi setting running control control cation) 0:NOP (not operation) 1:ST (move) 2:STN 3:AND (logical product) 4:ANDN 5:OR (logical sum) 6:ORN...
  • Page 281 [28] My function [3/5] Sensorless vector/PG feedback control (●:Effective, -:Ineffective) Minimum Communi setting unit Default Write during Vector Title cation Function Adjustment range V/f Constant Reference (Panel/Communi setting running control control cation)  0914 Input function target 32 Same as  Disabled ●/●...
  • Page 282 [28] My function [4/5] Sensorless vector/PG feedback control (●:Effective, -:Ineffective) Minimum Communi setting unit Default Write during Vector Title cation Function Adjustment range V/f Constant Reference (Panel/Communi setting running control control cation) 0947 Output function target 61 Same as  Enabled ●/●...
  • Page 283 [28] My function [5/5] Sensorless vector/PG feedback control (●:Effective, -:Ineffective) Minimum Communi setting unit Default Write during Vector Title cation Function Adjustment range V/f Constant Reference (Panel/Communi setting running control control cation) 0:Disabled 1:VI/II 2:RR/S4  0962 Analog input function target 21 3:RX Enabled ●/●...
  • Page 284 [Contents of monitor displays] Sensorless vector/PG feedback control (●: valid, -: invalid) Unit Meter Communi Monitor output Trip Vector Function (Commun output PM control Reference cation No. selection retention control ication) selection Standard monitor  Contents of status monitor display FE01 Status (rotation direction) Fixed ○...
  • Page 285 [Monitor FM/AM/pulse output function selection (1/3)] Sensorless vector/PG feedback control (●: valid, -: invalid) FM/AM/pulse output Monitor output Unit Vector Function (Communicat Trip retention PM control Reference Communicati Communicati control Option No. Option No. ion) on No. on No. FD00 FE00 Output frequency 0.01Hz...
  • Page 286 [Monitor FM/AM/pulse output function selection (2/3)] Sensorless vector/PG feedback control (●: valid, -: invalid) FM/AM/pulse output Monitor output Unit Vector Function (Communica Trip retention PM control Reference Communicati Communicati control Option No. Option No. tion) on No. on No. FE67 Attached to expansion I/O card 2 CPU version ×...
  • Page 287 [Monitor FM/AM/pulse output function selection (3/3)] Sensorless vector/PG feedback control (●: valid, -: invalid) FM/AM/pulse output Monitor output Unit Vector Function (Communica Trip retention PM control Reference Communicati Communicati control Option No. Option No. tion) on No. on No. FE71 Rated voltage ×...
  • Page 288 [Input terminal function setting] Sensorless vector/PG feedback control (●: valid, -: invalid) Positive Negative Vector Function PM control = = Reference logic logic control No function is assigned ●/● ● ● F: Forward run command ●/● ● ● ● R: Reverse run command ●/●...
  • Page 289 [Output terminal function setting (1/3)] Sensorless vector/PG feedback control (●: valid, -: invalid) Positive Negative Function Vector control PM control Reference logic logic ●/● ● ● ●/● ● ● ●/● ● ● Acceleration/deceleration completion ●/● ● ● Specified speed arrival ●/●...
  • Page 290 [Output terminal function setting (2/3)] Sensorless vector/PG feedback control (●: valid, -: invalid) Positive Negative Function Vector control PM control Reference logic logic Error code output 1 (6-bit output) ●/● ● ● ●/● Error code output 2 (6-bit output) ● ●...
  • Page 291 [Output terminal function setting (3/3)] Sensorless vector/PG feedback control (●: valid, -: invalid) Positive Negative Function Vector control PM control Reference logic logic My function output 9 ●/● ● ● My function output 10 ●/● ● ● ●/● My function output 11 ●...
  • Page 292 Standard default settings classified by inverter model (capacity) Torque Base Dynamic Motor Motor Motor Display unit Acc/dec Dynamic Inverter side Motor rated Motor boost frequency PWM Carrier braking Motor rated Motor rated constant 1 constant 2 constant 3 selection for time braking switching...
  • Page 293: Specifications

    E6581386 12. Specifications 12.1 Models and their standard specifications 1) Standard specifications (small/medium capacity types) Item Specification Voltage class 200V class Applicable motor (kW) 0.75 18.5 Applicable motor (HP) Type VFPS1- Form 2004PL 2007PL 2015PL 2022PL 2037PL 2055PL 2075PL 2110PM 2150PM 2185PM 2220PM 2300PM 2370PM 2450PM Output capacity (kVA) [Note 1] Output current...
  • Page 294 E6581386 2) Standard specifications (large capacity types) [Note 1] Item Specification Voltage class 200V class Applicable motor (kW) Applicable motor (HP) Type VFPS1- Form 2550P 2750P 2900P Output capacity (kVA) [Note 2] Output current Output voltage Three-phase 200V~240V (The maximum output voltage is equal to the input supply voltage.) Overload 120%-1 minute, 135%-2 sec.
  • Page 295: Operations··························································································································································· C

    E6581386 3) Common specification Item Specification Control system Sinusoidal PWM control Output voltage adjustment Main circuit voltage feedback control. (Switchable between automatic adjustment/fix/control off) Setting between 0.01 to 500Hz. Default max. frequency is set to 0.01 to 60Hz. Output frequency range Maximum frequency adjustment (30 to 500Hz) Minimum setting steps of 0.01Hz: operation panel input (60Hz base),...
  • Page 296 E6581386 (Continued) Item Specification Stall prevention during operation, overload limit, overload, undervoltage on power source side, DC circuit Alarms undervoltage, setting error, in retry, upper limit, lower limit. Overcurrent, overvoltage, overheat, short circuit on the load side, ground fault on the load side, inverter overload, arm overcurrent at starting, overcurrent on the load side at starting, CPU error, EEPROM error, Causes of RAM error, ROM error, communication error, (dynamic braking resistor overcurrent/overload),...
  • Page 297: Outside Dimensions And Weight

    E6581386 12.2 Outside dimensions and weight  Outside dimensions and weight Applicable Applicable Dimensions (mm) Approx. Voltage motor motor Inverter type Drawing weight class (kW) (HP) (kg) VFPS1-2004PL 0.75 VFPS1-2007PL VFPS1-2015PL VFPS1-2022PL VFPS1-2037PL VFPS1-2055PL VFPS1-2075PL VFPS1-2110PM VFPS1-2150PM 200V 18.5 VFPS1-2185PM VFPS1-2220PM VFPS1-2300PM VFPS1-2370PM...
  • Page 298: Outline Drawing

    E6581386  Outline drawing (Installation di m ension) (Installation dimension) Fig. A Fig. B (Installation dimension) (Installation dimension) Fig. C Fig.D (Installation dimension) (Installation dimension) Fig. E Fig. F...
  • Page 299 E6581386 (Installation dimension) (Installation dimension) Fig. G Fig. H (Installation dimension) (Instal l ation di m ension) Fig. I Fig. J...
  • Page 300 E6581386 (Installation dimension) (Installation dimension) Fig. K Fig. L (Installation dimension) (Installation dimension) Fig. M Fig. N...
  • Page 301 E6581386 Braking unit (optional) (Installation dimension) (Installation dimension) Fig. O Braking unit (optional) (Installation dimension) (Installation dimension) Fig. P...
  • Page 302: Trip Causes/Warnings And Remedies

    •If this error message appears when a motor is not inverter was damaged. connected to the inverter, the inverter itself may be faulty, so contact your Toshiba distributor. •PB-PC/+ circuit is shorted. •Check the impedance wiring for the resistor, etc.
  • Page 303 •The output current decreased to a •Check the suitable detection level for the system low-current detection level during Low current operation. •Contact your Toshiba distributor if the setting is correct. Voltage drop in •The input voltage (in the main •Check the input voltage.
  • Page 304 •A data writing error occurs. •Turn off the inverter, then turn it again. If it does EEPROM error not recover from the error, contact your Toshiba distributor. •Some internal data is corrupted. •Contact your Toshiba distributor. Initial read error •Power was turned off while...
  • Page 305 •P24 overcurrent •Check P24 terminal short circuit to CC or CCA. Abnormal •An error arises during CPU2 •Contact your Toshiba distributor. CPU2 communication. communication • Set Base frequency voltage 1 vlv and Base • Output voltage / Output frequency frequency vl in accordance with motor rating.
  • Page 306 •Trouble of rush current restraint requires repairing. circuit or DC circuit fuse. •Contact your Toshiba distributor. •The inverter is in the process of •The inverter is normal if it restarts after several retry. tens of seconds. The inverter restarts Retry •A momentary stop occurred.
  • Page 307 E6581386 (Continued) Error Problem Possible causes Remedies code Auto-stop •The automatic stop function of •This function is deactivated when the command because of is being performed. frequency becomes 0.2Hz or more higher than the continuous lower-limit frequency (LL) or when a command for operation at the stopping operation is entered.
  • Page 308: Method Of Resetting Causes Of Trip

    E6581386 13.2 Method of resetting causes of trip Do not reset the inverter when tripped because of a failure or error before eliminating the cause. Resetting the tripped inverter before eliminating the problem causes it to trip again. For recovering inverter from trip status, (1) By turning off the power (Keep the inverter off until the LED turns off.) ⇒...
  • Page 309: If The Motor Does Not Run While No Trip Message Is Displayed

    E6581386 13.3 If the motor does not run while no trip message is displayed... If the motor does not run while no trip message is displayed, follow these steps to track down the cause. YES : The motor does not run. NO : Is power being Supply the power...
  • Page 310: How To Check Other Troubles

    E6581386 13.4 How to check other troubles The following table provides a listing of other troubles, their possible causes and remedies. Troubles Causes and remedies The motor runs in the •Invert the phases of the output terminals U, V and W. wrong direction.
  • Page 311 E6581386 13.4 How to check other troubles The following table provides a listing of other troubles, their possible causes and remedies. Troubles Causes and remedies The motor runs in the •Invert the phases of the output terminals U, V and W. wrong direction.
  • Page 312: Inspection And Maintenance

    E6581386 14. Inspection and maintenance Warning • The equipment must be inspected frequently. If the equipment is not inspected and maintained, errors and malfunctions may not be discovered which could lead to accidents. Mandatory • Before inspection, perform the following steps. (1) Shut off all input power to the inverter.
  • Page 313: Periodical Inspection

    E6581386 14.2 Periodical inspection Make a periodical inspection at intervals of 3 or 6 months depending on the operating conditions. Warning • Before inspection, perform the following steps. (1) Shut off all input power to the inverter. (2) Wait at least 15 minutes and check to make sure that the charge lamp is no longer lit. Mandatory (3) Use a tester that can measure DC voltages (800VDC or more), and check that the voltage to the DC main circuits (between PA/+ and PC/-) does not exceed 45V.
  • Page 314 By checking the cumulative operating time and the part replacement alarm information, you can get a rough idea of when each part should be replaced. For the replacement of parts, contact the service network or your Toshiba distributer. (Operation hours can be known by alarm output, if it is set. For more details, refer to Section 6.26.11.) ...
  • Page 315: Making A Call For Servicing

    14.3 Making a call for servicing For the Toshiba service network, refer to the back cover of this instruction manual. If defective conditions are encountered, please contact the Toshiba service section in charge via your Toshiba dealer. When making a call for servicing, please inform us of the contents of the rating label on the right panel of the inverter, the presence or absence of optional devices, etc., in addition to the details of the failure.
  • Page 316: Warranty

    • Failure or damage caused by the use of the inverter for any purpose or application other than the intended one 4. All expenses incurred by Toshiba for on-site services shall be charged to the customer, unless a service contract is signed beforehand between the customer and Toshiba, in which case the service contract has priority over this warranty.
  • Page 317: Disposal Of The Inverter

    E6581386 16. Disposal of the inverter Warning • For safety's sake, do not dispose of the disused inverter yourself but ask an industrial waste disposal agent (*). If the collection, transport and disposal of industrial waste is done by someone who is not Mandatory licensed for that job, it is a punishable violation of the law.

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