Buell 2005 P3 Service Manual page 222

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ASSEMBLY/INSTALLATION
NOTE
Piston must be installed with the arrow, at the top of the pis-
ton, pointing towards the front of the engine.
7660
Figure 3-84. Piston Support Plate
1. See Figure 3-84. Place PISTON SUPPORT PLATE (Part
No. HD-42322) in position as shown.
2. Install piston assembly over connecting rod.
3. Install piston pin.
CAUTION
Always use new retaining ring. Make sure retaining ring
groove is clean and that ring seats firmly in groove. If it
does not, discard the ring. Never install a used retaining
ring or a new one if it has been installed and then
removed for any reason. A loosely installed ring will
come out of the piston groove and damage cylinder and
piston beyond repair.
a0102xSx
Figure 3-85. Installing Piston Pin Retaining Ring
3-48 2005 Buell P3: Engine
7659
1
1. Piston pin retaining ring
2. Piston pin retaining ring installer (Part No. HD-
34623B)
Figure 3-86. Installing Piston Retaining Rings
4. See Figure 3-86. Install new piston pin retaining rings (1)
using PISTON PIN RETAINING RING INSTALLER (2)
(Part No. HD-34623B).
with gap pointing up. See
NOTE
Make sure the ring groove is clean. Ring must be fully seated
in the groove with the gap away from the slot at the bottom.
2
Place new retaining ring on tool
Figure 3-85.