Buell 2005 P3 Service Manual page 255

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1. Sprocket shaft bearing installer
(Part No. HD-42579)
2. Sprocket shaft seal installer (Part No. HD-45206)
Figure 3-131. Installing Sprocket Shaft Oil Seal/Spacer
10. See Figure 3-131. Install new spacer in seal ID. With the
open (lipped) side facing outward, center seal/spacer
assembly over bearing bore.
CAUTION
Do not remove the spacer after installation or the new
seal will have to be discarded and the procedure
repeated.
11. Install bearing seal and spacer.
a. Center seal/spacer driver over seal, so that the
sleeve (smaller OD) seats between seal wall and
garter spring.
b. Assemble SPROCKET
INSTALLER (1)
SPROCKET SHAFT SEAL INSTALLER (Part No.
HD-45206) onto sprocket shaft. Follow procedure in
Step 8.
c. Rotate handle clockwise until the spacer makes
contact with the bearing. Remove tool from sprocket
shaft.
7661
2
SHAFT BEARING
(Part No. HD-42579) and
a0120x3x
Figure 3-132. Pinion Shaft Bearing
12. See Figure 3-132. Install pinion shaft bearing.
a. Lubricate pinion shaft bearing with engine oil.
b. Slip bearing on pinion shaft.
c. Install new retaining ring in groove of pinion shaft
bearing inner race.
13. Install transmission. See
LATION.
14. Assemble crankcase halves together.
a. Apply a thin coat of DOW CORNING SILASTIC or 3-
M 800 sealant to crankcase joint faces.
b. Slide pinion shaft through outer race in right crank-
case.
c. Attach crankcase halves using hardware shown in
Figure 3-112.
d. Tighten the 5/16-18 X 3-1/2 in. fasteners to 15-19 ft-
lbs (20-26 Nm).
e. Tighten the 5/16-18 X 2-1/2 in fasteners to 15-19 ft-
lbs (20-26 Nm).
f. Tighten 3/8-in. fastener to 22-27 ft-lbs (30-37 Nm).
6.12 TRANSMISSION INSTAL-
2005 Buell P3: Engine 3-81