Buell 2005 P3 Service Manual page 325

HOME
INSTALLATION
NOTE
If clutch pack replacement was the only service work per-
formed, start with Step 5.
1. Install the engine sprocket, clutch assembly and primary
chain as a unit into primary chaincase.
2. See Figure 6-21. Install the engine sprocket nut.
a. Place SPROCKET LOCKING LINK (Part No. HD-
38362) between primary chain and engine sprocket.
b. Apply two or three drops of LOCTITE 262 (red) onto
threads of sprocket shaft.
c. Install engine sprocket nut. Tighten to 190-210 ft-lbs
(258-285 Nm).
CAUTION
See Figure 6-22. Washer must be installed with the word
"out" facing the mainshaft nut or transmission may be
damaged.
3. See Figure 6-22. Install mainshaft nut and washer.
a. Apply two or three drops of LOCTITE 262 (red) onto
threads on end of mainshaft.
b. Place washer on mainshaft with the word "out" fac-
ing away from clutch hub.
c. Install nut (left-hand threads). Tighten to 70-80 ft-
lbs (95-109 Nm).
4. Remove SPROCKET LOCKING LINK.
5. Install adjusting screw assembly into pressure plate.
a. See Figure 6-15.
release plate with corresponding recesses in pres-
sure plate.
b. See Figure 6-16.
assembly with retaining ring.
6. Install primary cover. See
7. Install left footpeg support bracket. See
PEGS AND FOOTPEG SUPPORT
11 1
WARNING
Connect positive (+) battery cable first. If positive (+)
cable should contact ground with negative (-) cable con-
nected, the resulting sparks can cause a battery explo-
sion, which could result in death or serious injury.
(00068a)
8. Connect negative battery cable to battery terminal.
Tighten fastener to 60-96 in-lbs (7-11 Nm).
11 1
WARNING
After installing seat, pull upward on front of seat to be
sure it is in locked position. While riding, a loose seat can
shift causing loss of control, which could result in death
or serious injury. (00070a)
9. Install seat. See 2.28 SEAT.
Align two tabs on perimeter of
Secure the adjusting screw
6.2 PRIMARY CHAIN.
2.21 FOOT-
BRACKETS.
WARNING
WARNING
7692
2
1. Engine sprocket
2. Torque wrench
3. Sprocket locking link (Part No. HD-38362)
Figure 6-21. Sprocket Locking Link
a0116x6x
1. Mainshaft nut
2. Washer
3. Clutch hub
Figure 6-22. Mainshaft Nut and Washer
2005 Buell P3: Drive/Transmission
1 3
3 2 1
6-15