Removing Valve; Installing Valve - FPI P36D-NG1 Owners & Installation Manual

5) Replace door on the stove
and check the seal.

REMOVING VALVE

1) Shut off the gas supply.
2) Remove the louvers (and bay door if it is
on).
3) Open the fl ush door and remove the door.
4) Remove the logs.
5) Remove the burner/grate assembly by
removing the two Phillips head screws and
then lift the burner assembly out.
Diagram 1: Remove the left and right screws
and then lift out the
burner/grate assembly.
6) Remove the rear log stand by removing the
2 screws.
screws
Rear Log Stand
FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace
7) Lift out the bottom brick panel.
8) Disconnect the inlet gas line. See diagram
2.
9) Disconnect the 2 TP wires and the 2 TH
wires from the valve.
10) Remove the 10 Phillips head screws securing
the valve tray assembly in place and then
lift the entire assembly out.
Valve Tray Assembly
screws
11) Undo the pilot tube from the valve with a
7/16" wrench.
12) Undo the quick drop out thermocouple nut
on the valve with a 9mm (metric) wrench.
13) Remove the Piezo igniter wire and push
button assembly.
14) Undo the "gas out" fl are nut with a 13/16"
wrench.
15) Undo the "gas out" fl are fi tting with an 11/16"
wrench.
MAINTENANCE
16) Remove the 4 Phillips head screws from
the sides of the valve bracket and remove
valve.
Hint: If you are using black pipe, ensure
that there is a union by the valve,
otherwise removal will be almost
impossible.

INSTALLING VALVE

1) Attach the valve to the valve bracket with
the 4 (m5x8 metric) screws provided.
2) Reconnect the "gas out" fl are fi tting with an
11/16" wrench.
3) Reconnect the "gas out" fl are nut with a
13/16" wrench.
4) Install piezo ignitor push button assembly
and reconnect wire.
5) Reconnect the quick drop out thermocouple
nut with a 9mm wrench.
6) Reconnect the pilot tube nut with a 7/16"
wrench.
7) Scrape off the old gasket from the fl oor of the
fi rebox and from the valve tray assembly.
8) Install a new gasket and reinstall the valve
tray assembly.
Note: Failure to install a new gasket
may severely affect the appliance
performance.
9) Reinstall the 10 hold down screws.
10) Hook up the 2 TP and 2 TH wires to the
appropriate connections on the valve.
11) Reinstall the bottom brick panel and the
front log stand.
12) Install Burner/grate assembly
13) Hook up the gas line and check for gas
leaks with a soap and water solution or a
gas leak detector. (Do not use open fl ame
for leak testing.)
14) Fire up the unit temporarily
15) Check the manifold pressure.
16) Reinstall the logs and brick panels as
needed.
17) Close the door and replace the louvers.
18) Fire up the unit again and check for proper
fl ame appearance and glow on logs.
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