FPI P36D-NG1 Owners & Installation Manual

Zero clearance direct vent gas fireplace
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WARNING:
If the information in these instructions are not followed exactly, a fi re or
explosion may result causing property damage, personal injury or loss
of life.
FOR YOUR SAFETY
Do not store or use gasoline or other fl ammable vapors and liquids in the
vicinity of this or any other appliance.
Installation and service must be performed by a qualifi ed installer, service
agency or the gas supplier.
Tested by:
918-522b
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
P36D-1 Zero Clearance
Direct Vent Gas Fireplace
MODELS:
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
P36D-NG1 Natural Gas
Owners & Installation Manual
FOR YOUR SAFETY
What to do if you smell gas:
Do not try to light any appliance
Do not touch any electrical switch: do not
use any phone in your building.
Immediately call your gas supplier from a
neighbour's phone. Follow the gas
supplier's instructions.
If you cannot reach your gas supplier, call
the fi re department.
P36D-LP1 Propane
09/02/08

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Summary of Contents for FPI P36D-NG1

  • Page 1 Tested by: Installer: Please complete the details on the back cover and leave this manual with the homeowner. Homeowner: Please keep these instructions for future reference. 918-522b FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4 09/02/08...
  • Page 2: To The New Owner

    INFORMATION FOR MOBILE/MANUFACTURED HOMES AFTER FIRST SALE This FPI product has been tested and listed by Warnock Hersey to the following standards: VENTED GAS FIREPLACE HEATERS ANSI Z21.88b- 2003/CSA 2.33b-2003 and GAS-FIRED APPLIANCES FOR USE AT HIGH ATLITUDES CAN/CGA 2.17-M91.
  • Page 3: Table Of Contents

    Top Facing Support & Side Nailing Strips ....19 Venting Introduction .............19 Exterior Vent Termination Locations ......20 Venting.................21 Direct Vent System (Flex) ........21 NOTE: All installation instructions apply to Regency & Hampton Series unless otherwise specifi ed. ® ® FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 4 Installing Valve .............52 REGENCY OPTIONS ® Flush Trim ..............53 Flush Louvers ..............53 Double Screen Door ...........53 Bay Door..............54 Bay Trim ..............54 Bay Louvers..............54 Full Screen Door Installation ........55 Tripoli Screen Door ............57 FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 5: Safety Label

    The State of Massachusetts requires the installation of a carbon monoxide alarm in accordance with NFPA 720 and a CO alarm with battery back up in the same room where the gas appliance is installed. FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 6: Requirements

    (e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation. FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 7: Installation

    INSTALLATION UNIT DIMENSIONS 33"(838mm) 36" (914mm) 36"(914mm) 17-1/8"(435mm) FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 8: Important Message

    13) Do not slam shut or strike the glass door. THEY ARE IN THE SAME ROOM AS 6) Final check. THE APPLIANCE. CLOTHING OR OTHER FLAMMABLE MATERIAL SHOULD NOT BE PLACED ON OR NEAR THE APPLIANCE. FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 9: Locating Your Gas Fireplace

    fi replace to the outside of the building, allowing the fi replace to be operated with less heat entering the room. The kit may be used on either the left or right side. FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 10: Clearances

    Barcelona front. HeatWave and Heat Release manual Steel studs and non-combustible material on the facing must be Heat Release Kit for details. adhered to. FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 11: Regency ® Clearances

    Clearances for Bay Front, Flush Front Clearances for Barcelona Front & Full Screen Doors Clearances for The Balmoral Front Clearances for The Kensington Front ® HAMPTON CLEARANCES TRIPOLI ARCH DOOR CLEARANCES ® FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 12 INSTALLATION FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 13: Regency ® Combustible Mantel Clearances

    Mantel can be installed anywhere in shaded area or higher using the above scale. Note: Ensure the paint that is used on the mantel and the facing is "heat resistant" or the paint may discolour. FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 14: Regency Combustible Mantel Clearances

    Mantel can be installed anywhere in shaded area or higher using the above scale. Note: Ensure the paint that is used on the mantel and the facing is "heat resistant" or the paint may discolour. FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 15: Hampton ® Combustible Mantel Clearances

    Mantel can be installed anywhere in shaded area or higher using the above scale. Note: Ensure the paint that is used on the mantel and the facing is "heat resistant" or the paint may discolour. FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 16: Regency ® Mantel Leg Clearances

    HAMPTON & BARCELONA TRIM ® MANTEL LEG CLEARANCES Combustible mantel leg clearances as per diagram: Hampton ® Cast Faceplate Width: 43-1/4" Barcelona Trim Width: 40" Maximum 1-1/2" projection at 2" minimum clearance. FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 17: Framing And Finishing

    2) Frame in the enclosure for the unit with framing material. The framed opening is 37-1/4" high x 36-1/4" wide x 17-3/8" deep (946mm high x 921mm wide x 441mm deep). FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 18: Barcelona ™ Series Framing Note

    When installing the optional Tripoli Arch Door, a non-combustible material 12" (305mm) above the unit and 6" (153mm) on each side must be used. See diagram 2. The Tripoli Arch Door also requires steel stud framing above and on each side of the unit, see diagram 2. Diagram 2 FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 19: Unit Assembly Prior To Installation

    Each direct vent gas appliance must use it's own separate vent system. Common vent systems are prohibited. FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 20: Exterior Vent Termination Locations

    INSTALLATION EXTERIOR VENT TERMINATION LOCATIONS FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 21: Venting

    Warnock Hersey. The location of the termination cap must conform to the requirements in the Vent Terminal Locations diagram in "Exterior Vent Termination Locations" section. FPI Direct Vent Flex System Termination Kit (Part # 946-515) includes all the parts needed to install the P36D-1 with a maximum run of 4 feet.
  • Page 22: 4" X 6-5/8" Rigid Pipe Cross Reference Chart

    INSTALLATION 4” X 6-5/8” RIGID PIPE CROSS REFERENCE CHART Components from different Manufacturers may not be mixed. Not All Rigid Pipe components are available directly from FPI. Simpson American Metal Simpson Metal-Fab ® Security Selkirk Description ® Direct Vent GS ®...
  • Page 23 INSTALLATION 4” x 6-5/8” Rigid Pipe Cross Reference Chart (Cont.) Components from different Manufacturers may not be mixed. Not All Rigid Pipe components are available directly from FPI. Simpson American Metal Simpson Metal-Fab ® Security Selkirk Description ® ® Direct Vent GS...
  • Page 24: Rigid Pipe Venting Systems

    Intertek WHI listing of components. The FPI AstroCap and FPI Riser Vent terminal are certifi ed for installations using FPI venting systems as well as Simpson Dura-Vent ® Direct Vent GS, American Metal Products, Security Secure Vent ®...
  • Page 25: Venting Arrangements Horizontal Termination

    • Firestops are required at each fl oor level and whenever passing through a wall. NOTE: If you are installing the P36D-1 into an FPI cabinet Mantel Kit, use the minimum horizontal vent height (centre-line of 40-1/2"). Remember to include the mantel base (3" in height) in your calculations and to maintain the 2" clearance from the top with rigid or fl...
  • Page 26: Venting Arrangements Vertical Termination

    Firestops are required at each fl oor level and whenever passing through a wall. • Maintain clearances to combustibles. Note: Must use optional rigid pipe adaptor when using rigid vent systems (Part # 510-994). FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 27 45 elbows allowed. • Vent must be supported at offsets • Firestops are required at each fl oor level and whenever passing through a wall. • Maintain clearances to combustibles. Diagram 1 FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 28: Horizontal Venting With Two (2) 90 Elbows

    4' Max. 10' Min. 7' Max. foot between 90 6' Min. 5' Max. 11' Min. 8' Max. elbows is required. 7' Min. 6' Max. 12' Min. 9' Max. Lengths do not include elbow indicated. FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 29: Vertical Venting With Two (2) 90 Elbows

    Please note min. 1 foot 5' Min. 6' Max. 8' Min. between 90 elbows is 6' Min. 7' Max. 9' Min. required. 7' Min. 8' Max. 10' Min. Lengths do not include elbow indicated. FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 30: Vertical Termination With Co-Linear Flex System

    Air Intake that clearances to combustibles are maintained. Pipe Length Co-Linear Flex Adapter with Kit# Rigid Pipe Adapter 946-563 # 510-994 90 Degree Elbow Inner Pipe Adapter with Kit# 946-563 FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 31: Venting Arrangement - Vertical Terminations

    INSTALLATION VENTING ARRANGEMENT - VERTICAL TERMINATIONS CO-LINEAR FLEX SYSTEM INTO MASONRY FIREPLACES FOR BOTH RESIDENTIAL & MANUFACTURED HOMES Horizontal Distance (Feet) The shaded area in the diagrams show the allowable vertical terminations. FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 32: Unit Installation With Horizontal Terminaton

    “Mill-Pac” sealant (supplied) to every in- down. ner pipe connection. Failure to do so may result in drafting or performance issues not Diagram 3 covered under warranty. Silicone (red RTV) is optional. FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 33: Unit Installation With Vertical Termination

    10" over 16/12 to 18/12 2.13 square and attach over 18/12 to 20/12 2.29 with wood screws Diagram 3 (Diagram 7). over 20/12 to 21/12 2.44 Diagram 7 FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 34: Direct Vent System (Flex) Installation Procedures

    1" (25mm) clearance is needed at the termination end. We recommend framing a 10"(254mm) x 10"(254mm) (inside dimensions) hole to give structural rigidity for mounting the termination. FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 35: P36D-Ng1 System Data

    (If you are using rigid pipe, ensure that the valve (3.45 kPa). Disconnect piping from valve at can be removed for servicing.) Since some pressures over 1/2 psig. municipalities have additional local codes it is FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 36: Conversion Kit# 514-969 From Ng To Lp

    Open the fl ush door and remove the Before re-installation of the burner (once door. the LP conversion is complete), the air defl ector must be installed. See step 18a. Remove the logs and embers (if already installed). FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 37: Installation Of The Dc Sparker

    Do not over tighten the screw. converted to LPG" near or on top of the Recommended to serial # decal. grip the wrench by the short side. 20) Replace yellow "NG" label with red "LPG" label. FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 38 Sparker Box by opening the battery 38) Check for proper fl ame appearance and compartment. glow on logs. Heat Shield NOTE: The battery in the DC Sparker Battery Box will need to be replaced an- Compartment nually. FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 39: Optional Brick Panels

    fl at up against the wall. Be very careful not to scratch them on the fi rebox hardware. Note: If the bottom brick panel must be removed: Remove the Rear Log Stand, then remove the Burner Tray. FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 40: Log Set Installation

    Carefully remove the logs from the box and unwrap them. The logs are fragile, handle with care - do not force into position. Sprinkle the vermiculite over base brick panel. FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 41 Position Log 02-54 across the cutouts in Logs 02-51 and 02-53. The notch in the bottom right end fi tting against the 5th grate tab. Rear Bracket Cutouts 02-54 02-51 5th Grate Tab FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 42 02-52 02-51 02-54 Front Brackets Log Indentation 02-55 02-53 Notch 02-50 02-52 02-54 Rear Grate Tab Photo shows rear grate tab. Log 02-51 was removed to show the positioning of Log 02-52. FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 43 If there is any fl ame hesitation, check that area for any blockage of the burner ports. 02-75 02-55 02-50 02-54 02-51 FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 44: Standard Flush Door

    Use the hook to pull the spring out until you can put the hook into the slot on the bottom door bracket. Repeat for 2nd spring. See diagram 3. Diagram 1 Diagram 3 To remove the fl ush door, reverse the above steps. FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 45: Remote Control (Optional)

    (OPTIONAL) (OPTIONAL) A wall thermostat may be installed if desired, Use the FPI Remote Control Kit approved for 1) Run the wire through the right or left side inlet this unit. Use of other systems may void your connect the wires as per the wiring diagram.
  • Page 46: Wiring Diagrams

    Caution: Ensure that the wires do CAUTION: Label all wires prior not touch any hot surfaces and are to disconnection when servic- away from sharp edges. ing controls. Wiring errors can cause improper and dangerous FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 47 INSTALLATION PROPANE Units and Units Equipped with DC Spark Boxes* *For installation of the DC Spark Box refer to the LP Conversion instructions in this manual. FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 48: Optional Fan Installation

    Refer to wiring diagram. 10) Remove the control box assembly and push the hold-down clip onto the louver. Bend the tab until it is at 90 to the louver. FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 49: Operating Instructions

    2) Turn gas control knob so indicator points PLACE. operating sounds and should not be considered to "OFF" position and allow 5 minutes for as defects in your appliance. any gas in the combustion chamber to escape. FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 50: Maintenance

    MAINTENANCE COPY OF THE LIGHTING PLATE INSTRUCTIONS Blower: FPI gas appliances use high tech blowers to push heated air farther into the room. It is not unusual for the fan to make a "whirring" sound when ON. This sound will increase or decrease in volume depending on the speed setting of your fan speed control.
  • Page 51: General Vent Maintenance

    4) Reverse the previous steps, replace the replace if necessary. glass clips and fasten with the nuts but do not over tighten, as this can break the glass. FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 52: Removing Valve

    14) Undo the "gas out" fl are nut with a 13/16" 18) Fire up the unit again and check for proper wrench. fl ame appearance and glow on logs. 15) Undo the "gas out" fl are fi tting with an 11/16" wrench. FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 53: Regency ® Options

    Note: Top and bottom louvers are different. Clip installed on right side. Burner ON/OFF Screws on control box louver bracket Clip locations Burner ON/ OFF control box attached to bottom fl ush louver. FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 54: Bay Door

    Burner ON/OFF control box Note: If any maintenance etc. must be done in the fi rebox, fi rst remove the Bay louvers and door. Screws on louver bracket FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 55: Full Screen Door Installation

    2a. Once the Frame is in place, tighten the screws to secure. Also re-secure the top center screw through the oblong hole. Bottom Flange Inner Cut-Outs Backside of Full Screen Door Frame Shown FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 56 Bottom Grill. Place the keyholes in the Restrain Bracket through the screws and slide the Bracket to the right. Tighten the screws to secure bracket in place. 8) Close screen doors. FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 57: Tripoli Screen Door

    46” 36-1/4” 36-1/4” 18-1/8” 46” (921mm) (921mm) (349mm) (1168mm) (921mm) (921mm) (460mm) (1168mm) * 'D' is Minimum height to combustible materials including the Minimum 2" (51mm) Top clearance to the Horizontal Vent. FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 58 (refer to Diagram 5). 3) Install On/Off switch (refer to Diagram 3). On/Off Switch 3 x #8 Phillips Diagram 3 Diagram 5 Control Mounting Bracket FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 59 1” Facing Material Diagram 7 9) Optional Install Optional 3-Panel Arch Door. (Refer to Install 3-Panel A Door Instruction Sheet). 10) Change in Logo Replace existing logo with Regency logo. Diagram 6 FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 60: Regency™ Series Options

    6) For optional fan installation, see "Optional Fan Installation" section. 7) For 2-panel & 3-panel door installation, see "2-Panel Door Installation & 3-Panel Door Installation" sections. Tabs Bracket inside top of fi rebox. FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 61: The Balmoral Front Installation

    6) For optional fan installation, see "Optional Fan Installation" section. 7) For 2-panel & 3-panel door installation, see "2-Panel Door Installation & 3-Panel Door Installation" sections. Tabs Bracket inside top of fi rebox. FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 62: 2-Panel Door Installation

    Note: If you fi nd that the left or right side door is lower then the other, use the spacer provided to help align the doors. The spacer is to be placed over the bottom pin before installing the screen door. FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 63: Optional Fan Installation

    3) Connect new fan control box wires to the existing fan plug wires (red to red, black to black). Fan Control Box Vertical Hinge Bracket New Fan Control Box FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 64: Hampton ® Options

    8) Close bottom louver and grill. 4) Repeat step 3 for the right side faceplate. NOTE: Do not push in side faceplates all the way, allow for room to place the top faceplate. FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 65: Hampton Cast Grills

    4) Install new hinge brackets using the same 2 screws removed in step 3. Grill Stopper New hinge bracket. Left side shown. 11) Adjust ball plunger if necessary. FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 66: Parts List

    946-570 Heat Release Duct Kit (Optional) 105) 910-165 Fan (120 Volts) 106) 946-000 Flexible Air Release Duct 918-522 Manual 514-969 Conversion Kit - NG to LP *Not available as a replacement part. FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 67: Burner Assembly & Log Set

    Defl ector - Right 79) 790-525 Burner Assy - NG/LP 82) 511-030 Burner Grate Assy 83) 780-028 Rear Log Support Bracket 84) * Defl ector 85) 780-930 Log Set *Not available as a replacement part. FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 68: Regency ® Bay Front Assembly

    114) * Bay Front Trim-Gold-Top 117) 904-196 Magnet (1" round) 119) 780-025 Bay Door Baffl e 120) * Glass Retainer Bracket 160) 948-216 Regency ® Logo Plate *Not available as a replacement part. FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 69: Regency ® Flush Front Assembly

    Logo Plate 146) * Barcelona Assy - Black *Not available as a replacement part. 148) * Barcelona Louver Assy-Black 510-934 Flush Glass Trim (Set) - Brass 510-947 Flush Glass Trim (Set) - Steel FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 70: Hampton ® Cast Faceplate & Grill Assembly

    Cast Faceplate - Left 513-981** Cast Grills (Set) 204) * Top Grill 205) * Bottom Grill *Not available as a replacement part. ** Last digit of part number represents colour: 1=Black Metallic, 5=Enamel Brown FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...
  • Page 71: Warranty

    Conditions: Any part or parts of this unit which in our judgement show evidence of such defects will be repaired or replaced at FPI's option, through an accredited distributor or agent provided that the defective part be returned to the distributor or agent Transportation Prepaid, if requested.
  • Page 72 Hampton, Panorama, AstroCap, Kensington, Balmoral, Tripoli, HeatWave and Heat Release are trademarks of FPI Fireplace Products International Ltd. Printed in Canada © Copyright 2008, FPI Fireplace Products International Ltd. All rights reserved. FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace...

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