Checking The Long Clutch Push Rod - Yamaha YBR125ED 2005 Service Manual

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TRANSMISSION
2. Measure:
• drive axle runout
(with a centering device and dial gauge 1)
Out of specification → Replace the drive
axle.
Drive axle runout limit
0.03 mm (0.0012 in)
3. Check:
• transmission gears
Blue discoloration/pitting/wear → Replace
the defective gear(s).
• transmission gear dogs
Cracks/damage/rounded edges → Replace
the defective gear(s).
4. Check:
• transmission gear engagement
(each pinion gear to its respective wheel
gear)
Incorrect → Reassemble the transmission
axle assemblies.
5. Check:
• transmission gear movement
Rough movement → Replace the defective
part(s).
6. Check:
• circlips
Bends/damage/looseness → Replace.
EAS00288

CHECKING THE LONG CLUTCH PUSH ROD

1. Check:
• long clutch push rod
Cracks/damage/wear → Replace the long
clutch push rod.
2. Measure:
• long clutch push rod bending limit
Out of specification → Replace the long
clutch push rod.
Long clutch push rod bending
limit
0.500 mm (0.0197 in)
5 - 81
ENG

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