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VESPA GT 125 Manuals
Manuals and User Guides for VESPA GT 125. We have
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VESPA GT 125 manuals available for free PDF download: Workshop Manual, Service Station Manual
Vespa GT 125 Workshop Manual (295 pages)
Brand:
Vespa
| Category:
Scooter
| Size: 22.5 MB
Table of Contents
Index of Topics
4
Characteristics
5
Safety Rules
6
Maintenance Rules
6
Vehicle Identification
6
Dimensions and Mass
7
Engine Data 125
8
Engine Data 200
8
Transmission
9
Capacities
9
Electrical System
9
Frame and Suspensions
9
Wheels and Tyres
10
Kehin Carburettor 125
10
Tyre Pressure
10
Walbro Carburettor 125
11
Kehin Carburettor 200
11
Tightening Torques
12
Walbro Carburettor 200
12
Steering Assembly
12
Frame Assembly
12
Front Brake
13
Rear Suspension
13
Rear Brake
13
Lubrication
13
Cylinder Head
13
Overhaul Data
14
Assembly Clearances
14
Flywheel
14
Crankcase and Crankshaft
14
Cylinder - Piston Assy.
15
Engine 125 Coupling Categories
15
Crankcase-Crankshaft-Connecting Rod
16
Engine 200 Coupling Categories
16
Slot Packing System
17
Crankshaft/Crankcase Axial Clearance
17
Thickness 125
18
Thickness 200
18
Engine 125 Oversize
19
Engine 200 Oversize
19
Recommended Products
20
Tooling
21
Appropriate Tools
22
Maintenance
34
Maintenance Chart
35
At 1000 Km or 4 Months
35
At 6000 Km or 12 Months
35
At 12000 Km or 24 Months and at 60000 Km
35
At 18000 Km Ad at 54000 Km (125)
36
At 18000 Km and an 54000 Km (200)
36
At 24000 Km and at 48000 Km (125)
36
At 24000 Km and at 48000 Km (200)
37
At 30000 Km and at 42000 Km and at 66000Km
37
At 36000 Km (125)
38
At 36000 Km (200)
38
At 72000 Km
38
Carburettor
39
Checking the Spark Advance
40
Spark Advance Variation
41
Spark Plug
43
Hub Oil Check
44
Hub Oil Replacement
45
Air Filter
45
AGIP Filter Oil
46
Engine Oil Replacement
47
Engine Oil Check
48
Oil Pressure Warning Light
49
Checking the Ignition Timing
49
Cooling System
50
Braking System
50
Level Check
50
Top-Up
51
Headlight Adjustment
52
CO Check
53
SAS Filters Inspection and Cleaning
55
Troubleshooting
60
Engine Poor Performance
61
Rear Wheel Spins at Idle
61
Starting Difficulties
61
Excessive Oil Consumption/Exhaust Smoke
62
Insufficient Lubrication Pressure
62
Engine Tends to Cut-Off at Full Throttle
62
Engine Tends to Cut-Off at Idle
63
High Fuel Consumption
63
Transmission and Brakes
63
Clutch Grabbing or Performing Inadequately
63
Brakes Overheating
64
Battery
64
Turn Signal Lights Malfunction
64
Steering and Suspensions
64
Excessive Steering Play
65
Noisy Suspension
65
Suspension Oil Leakage
65
Conceptual Diagrams
68
Ignition
68
Headlights and Automatic Starter Section
69
Battery Recharge and Starting
70
Level Indicators and Enable Signals Section
71
Turn Signal Lights
71
Checks and Inspections
71
Immobiliser
72
Virgin Circuit
73
Diagnostic Codes
74
Diagnostic Code - 2 Flashes
74
Diagnostic Code - 3 Flashes
75
Ignition Circuit
75
No Spark Plug
75
Battery Recharge Circuit
77
Stator Check
78
Voltage Regulator Check
79
Recharge System Voltage Check
80
Choke Inspection
80
Turn Signals System Check
81
Fuses
82
Dashboard
83
Dry-Charge Battery
84
Battery Installation
86
Engine from Vehicle
89
Exhaust Assy. Removal
90
Removal of the Engine from the Vehicle
90
Engine
96
Automatic Transmission
97
Transmission Cover
97
Air Duct
97
Removing the Driven Pulley Shaft Bearing
98
Refitting the Driven Pulley Shaft Bearing
99
Baffle Roller
99
Metallic Roller Removal
99
Metallic Roller Refitting
99
Removing the Driven Pulley
100
Inspecting the Clutch Drum
100
Removing the Clutch
101
Ispecting the Clutch
102
Pin Retaining Collar
103
Removing the Driven Half-Pulley Bearing
103
Inspecting the Driven Fixed Half-Pulley
104
Inspecting the Driven Sliding Half-Pulley
105
Refitting the Driven Half-Pulley Bearing
106
Refitting the Driven Pulley
107
Inspecting the Clutch Spring
108
Refitting the Clutch
108
Drive-Belt
111
Removing the Driving Pulley
112
Inspecting the Rollers Case
113
Refitting the Driving Pulley
114
Refittingt the Transmission Cover
116
Removing the Hub Cover
117
Removing the Wheel Axle
117
Removing the Hub Bearings
118
Removing the Wheel Axle Bearings
118
Inspecting the Hub Shaft
120
Inspecting the Hub Cover
120
Refitting the Wheel Axle Bearing
120
Refitting the Hub Cover Bearings
121
Refitting the Hub Bearings
122
Refitting the Hub Cover
122
Flywheel Cover
123
Removing the Stator
124
Refitting the Stator
124
Refitting the Flywheel Cover
124
Flywheel and Starting
125
Removing the Flywheel Magneto
125
Inspecting the Flywheel Components
125
Refitting the Flywheel Magneto
126
Refitting the Starter Motor
126
Cylinder Assy. and Timing System
126
Removing the Intake Manifold
127
Removing the Rocker-Arms Cover
127
Removing the Timing System Drive
127
Removing the Cam Shaft
129
Removing the Cylinder Head
130
Removing the Valves
130
Removing the Cylinder - Piston Assy.
131
Inspecting the Small End
133
Inspecting the Wrist Pin
133
Inspecting the Piston
135
Inspecting the Piston Rings
136
Removing the Piston
136
Choosing the Gasket
137
Refitting the Piston Rings
138
Refitting the Cylinder
138
Inspecting the Cylinder Head
139
Inspecting the Timing System Components
140
Inspectig the Valve Sealings
140
Inspectig the Valve Housings
141
Inspectig the Valves
141
Inspecting the Springs and Half-Cones
143
Refitting the Valves
143
Inspecting the Cam Shaft
144
Refitting the Head and Timing System Components
145
Timing System Components Assembly
148
Refitting the Rocker-Arms Cover
149
Refitting the Intake Manifold
149
Crankcase-Crankshaft
149
Splitting the Crankcase Halves
149
Inspecting the Crankshaft Alignment
152
Inspecting the Crankcase Halves
154
Inspecting the Crankshaft Plain Bearings
155
Lubrication Circuit
157
Oil Pressure Check
159
Crankshaft Oil Seals
160
Refitting
160
Oil Pump
161
Removing the Oil Sump
161
Inspecting the By-Pass Valve
162
Refitting the Oil Sump
162
SAS Valve
163
Inspecting the One-Way Valve
163
Inspecting the Cut-Off
164
Fuel Supply
165
Removing the Carburettor
165
Kehin
165
Walbro
171
Refitting the Carburettor
176
Inspecting the Valve and Needle
184
Inspecting the Automatic Choke Device
188
Adjusting the Idle
191
Suspensions
194
Removing the Front Wheel
195
Front Wheel Hub Overhaul
195
Refitting the Front Wheel
197
Steering Column Removal
197
Steering Column Overhaul
200
Steering Column Refitting
205
Front Shock Absorber Removal
205
Front Shock Absorber Refitting
205
Shock-Absorber - Calliper Bracket
205
Shock-Absorber - Calliper Bracket Overhaul
206
Rear
207
Removing the Rear Wheel
208
Refitting the Rear Wheel
208
Swing-Arm Removal
208
Swing-Arm Overhaul
210
Swing-Arm Refitting
213
Shock Absorbers Removal
214
Shock Absorbers Refitting
214
Exhaust Bracket Removal
215
Exhaust Bracket Refitting
215
Centre-Stand
215
Side Stand
216
Rear Brake Calliper Removal
218
Rear Brake Calliper Overhaul
218
Rear Brake Calliper Refitting
219
Front Brake Calliper Removal
221
Front Brake Calliper Overhaul
221
Front Brake Calliper Refitting
222
Rear Brake Disc Removal
223
Rear Brake Disc Refitting
223
Disc Inspection
223
Front Brake Disc Removal
224
Front Brake Disc Refitting
225
Front Brake Pads
225
Front Brake Pads Removal
226
Rear Brake Pads Removal
227
Rear Brake Pads Refitting
228
Fill Front
228
Brake Fluid Level Check
229
Front Brake Pump Removal
230
Brake Pump Technical Data
230
Front Brake Pump Overhaul
231
Front Brake Pump Refitting
232
Water Pump - Overhaul
234
Water Pump Assembly
234
Water Pump Component Check
235
Water Pump Removal
235
Water Pump Check
238
Chassis
239
Seat
240
Rear Rack
241
Rear Handlebar Cover
242
Instrument Panel
242
Front Handlebar Cover
243
Headlight Assy.
243
Knee-Guard
244
Removing the Ignition Key-Switch When On/Off
245
Removing the Ignition Key-Switch When on "Lock"
246
Front Wheel Housing
247
Taillight Assy.
247
Footrest
248
Side Fairings
249
Rear Mudguard
249
Helmet Bay
250
Fuel Tank
250
Rear Central Cover
251
Front Mudguard
251
Radiator Fan
252
Front Central Cover
253
Pre-Delivery
254
Aesthetic Inspection
255
Tightening Torques Inspection
255
Levels Check
256
Road Test
256
Static Test
256
Functional Inspection
257
Time
258
Crankcase
259
Crankshaft
260
Cylinder Assy.
260
Cylinder Head Assy.
261
Rocker Arms Support Assy.
262
Cylinder Head Cover
262
Chain Tensioner
263
Oil Filter
264
Driven Pulley
264
Final Gear Assy.
266
Driving Pulley
267
Starter Motor
269
Flywheel Magneto
270
Exhaust Pipe
272
Air Cleaner
273
Frame
274
Rear Cover
276
Underseat Compartment
277
Mudguard
277
Expansion Tank
279
Rear Shock-Absorber
280
Steering Column Bearings
280
Handlebar Covers
281
Handlebar Components
282
Swing-Arm
283
Brake Hoses
284
Locks
287
Turn Signal Lights
288
Front Wheel
289
Rear Wheel
290
Fuel Pump
291
Electric Devices
292
Front Suspension
293
Index
294
Advertisement
VESPA GT 125 Workshop Manual (295 pages)
Brand:
VESPA
| Category:
Scooter
| Size: 21.96 MB
Table of Contents
Index of Topics
4
Characteristics
5
Safety Rules
6
Maintenance Rules
6
Vehicle Identification
6
Dimensions and Mass
7
Transmission
9
Capacities
9
Electric Components 125 and 200
9
Frame and Suspensions
9
Electrical System
9
Brakes
10
Wheels and Tyres
10
125Cc Version
10
Tyre Pressure
10
Walbro
11
200Cc Version
11
Kehin
11
Tightening Torques
12
Steering Assembly
12
Frame Assembly
12
Front Suspension
12
Front and Rear Brake
13
Rear Suspension
13
Lubrication
13
Cylinder Head
13
Flywheel
14
Crankcase and Crankshaft
14
Overhaul Data
14
Assembly Clearances
14
Cylinder-Piston Assy
15
Engine 125 Coupling Categories
15
Engine 200 Coupling Categories
16
Crankcase-Crankshaft-Connecting Rod
16
Crankshaft/Crankcase Axial Clearance
17
Slot Packing System
17
Thickness 125
18
Thickness 200
18
Engine 125 Oversize
19
Engine 200 Oversize
19
Recommended Products
20
Tooling
21
Maintenance
34
Maintenance Chart
35
Carburettor
39
Checking the Spark Advance
40
Spark Advance Variation
41
Version 200
41
Version 125
42
Spark Plug
43
Hub Oil
44
Check
44
Replacement
45
Air Filter
45
Engine Oil
47
Oil Pressure Warning Light
49
Checking the Ignition Timing
49
Level Check
50
Cooling System
50
Braking System
50
Top-Up
51
Headlight Adjustment
52
CO Check
53
SAS Filters Inspection and Cleaning
55
Troubleshooting
60
Poor Performance
61
Rear Wheel Spins at Idle
61
Starting Difficulties
61
Excessive Oil Consumption/Exhaust Smoke
62
Insufficient Lubrication Pressure
62
Engine Tends to Cut-Off at Full Throttle
62
Engine Tends to Cut-Off at Idle
63
High Fuel Consumption
63
Transmission and Brakes
63
Clutch Grabbing or Performing Inadequately
63
Insufficient Braking
64
Brakes Overheating
64
Battery
64
Turn Signal Lights Malfunction
64
Heavy Steering
65
Excessive Steering Play
65
Noisy Suspension
65
Suspension Oil Leakage
65
Electrical System
66
Conceptual Diagrams
68
Ignition
68
Headlights and Automatic Starter Section
69
Battery Recharge and Starting
70
Level Indicators and Enable Signals Section
71
Turn Signal Lights
71
Direction Indicators
71
Checks and Inspections
71
Immobiliser
72
Virgin Circuit
73
Diagnostic Codes
74
Ignition Circuit
75
No Spark Plug
75
Battery Recharge Circuit
77
Stator Check
78
Voltage Regulator Check
79
Recharge System Voltage Check
80
Choke Inspection
80
Turn Signals System Check
81
Fuses
82
Dashboard
83
Dry-Charge Battery
84
Charging Status Check
84
Battery Cleaning
85
Checking the Electrolyte Level
85
Battery Installation
86
Engine from Vehicle
89
Exhaust Assy. Removal
90
Removal of the Engine from the Vehicle
90
Engine
96
Automatic Transmission
97
Transmission Cover
97
Air Duct
97
Refitting the Driven Pulley Shaft Bearing
99
Baffle Roller
99
Metallic Roller
99
Removal
99
Removing the Driven Pulley
100
Inspecting the Clutch Drum
100
Removing the Clutch
101
Inspecting the Clutch
102
Pin Retaining Collar
103
Removing the Driven Half-Pulley Bearing
103
Inspecting the Driven Fixed Half-Pulley
104
Inspecting the Driven Sliding Half-Pulley
105
Movable Driven Half-Pulley Dimensions
106
Refitting the Driven Half-Pulley Bearing
106
Refitting the Driven Pulley
107
Inspecting the Clutch Spring
108
Refitting the Clutch
108
Drive-Belt
111
Removing the Driving Pulley
112
Inspecting the Rollers Case
113
Refitting the Driving Pulley
114
Refitting the Transmission Cover
116
End Gear
117
Removing the Hub Cover
117
Removing the Wheel Axle
117
Removing the Hub Bearings
118
Removing the Wheel Axle Bearings
118
Removing the Driven Pulley Shaft Bearing
119
Inspecting the Hub Shaft
120
Inspecting the Hub Cover
120
Refitting the Wheel Axle Bearing
120
Refitting the Hub Cover Bearings
121
Refitting the Hub Bearings
122
Refitting the Ub Cover
122
Flywheel Cover
123
Removing the Stator
124
Refitting the Stator
124
Refitting the Flywheel Cover
124
Flywheel and Starting
125
Removing the Flywheel Magneto
125
Inspecting the Flywheel Components
125
Refitting the Flywheel Magneto
126
Refitting the Starter Motor
126
Cylinder Assy. and Timing System
126
Removing the Intake Manifold
127
Removing the Rocker-Arms Cover
127
Removing the Timing System Drive
127
Removing the Cam Shaft
129
Removing the Cylinder Head
130
Removing the Valves
130
Removing the Cylinder-Piston Assy.
131
Inspecting the Small End
133
Inspecting the Wrist Pin
133
Inspecting the Piston
135
Inspecting the Piston Rings
136
Removing the Piston
136
Choosing the Gasket
137
Refitting the Piston Rings
138
Refitting the Cylinder
138
Inspecting the Cylinder Head
139
Inspecting the Timing System Components
140
Inspecting the Valve Sealings
140
Inspecting the Valve Housings
141
Inspecting the Valves
141
Inspecting the Springs and Half-Cones
143
Refitting the Valves
143
Inspecting the Cam Shaft
144
Refitting the Head and Timing System Components
145
Timing System Components Assembly
148
Refitting the Rocker-Arms Cover
149
Refitting the Intake Manifold
149
Crankcase-Crankshaft
149
Splitting the Crankcase Halves
149
Standard Diameter
152
Inspecting the Crankshaft Alignment
152
Crankshaft Alignment
152
Inspecting the Crankcase Halves
154
Inspecting the Crankshaft Plain Bearings
155
Lubrication Circuit
157
Oil Pressure Check
159
Crankshaft Oil Seals
160
Refitting
160
Oil Pump
161
Removing the Oil Sump
161
Inspecting the By-Pass Valve
162
Refitting the Oil Sump
162
SAS Valve
163
Inspecting the One-Way Valve
163
Inspecting the Cut-Off
164
Fuel Supply
165
Removing the Carburettor
165
Refitting the Carburettor
176
Introduce the Return Spring on the Float Plate Adequately
179
To Avoid Damages, Do Not Introduce Metal Objects in the Adjusted Sections
181
Inspecting the Valve and Needle
184
Inspecting the Automatic Choke Device
188
Adjusting the Idle
191
Suspensions
194
Removing the Front Wheel
195
Front Wheel Hub Overhaul
195
Refitting the Front Wheel
197
Steering Column
197
Overhaul
200
Front Shock Absorber
205
Shock-Absorber-Calliper Bracket
205
Removing the Rear Wheel
208
Refitting the Rear Wheel
208
Swing-Arm
208
Shock Absorbers
214
Exhaust Bracket
215
Centre-Stand
215
Side Stand
216
Braking System
217
Rear Brake Calliper
218
Front Brake Calliper
220
Rear Brake Disc
222
Disc Inspection
223
Front Brake Disc
224
Front Brake Pads
225
Rear Brake Pads
227
Fill
228
Front
228
Brake Fluid Level Check
229
Front Brake Pump
230
Cooling System
233
Water Pump-Overhaul
234
Water Pump Assembly
234
Use a New Bearing When Refitting
234
Component Check
235
Water Pump Ceramic Seal
237
Chassis
239
Seat
240
Rear Rack
241
Rear Handlebar Cover
242
Instrument Panel
242
Front Handlebar Cover
243
Headlight Assy
243
Knee-Guard
244
Removing the Ignition Key-Switch When on *Off*
245
Removing the Ignition Key-Switch When on *Lock*
246
Front Wheel Housing
247
Taillight Assy
247
Footrest
248
Side Fairings
249
Rear Mudguard
249
Helmet Bay
250
Fuel Tank
250
Rear Central Cover
251
Front Mudguard
251
Radiator Fan
252
Front Central Cover
253
Pre-Delivery
254
Aesthetic Inspection
255
Tightening Torques Inspection
255
Safety Locks
255
Levels Check
256
Road Test
256
Static Test
256
Functional Inspection
257
Time
258
Crankcase
259
Crankshaft
260
Cylinder Assy
260
Cylinder Head Assy
261
Rocker Arms Support Assy
262
Cylinder Head Cover
262
Chain Tensioner
263
Oil Filter
264
Driven Pulley
264
Oil Sump Pump
265
Final Gear Assy
266
Driving Pulley
267
Transmission Cover
268
Starter Motor
269
Flywheel Magneto
270
Exhaust Pipe
272
Air Cleaner
273
Frame
274
Stand
275
Footrests
275
Mats and Covers
276
Rear Cover
276
Underseat Compartment
277
Mudguard
277
Expansion Tank
279
Rear Shock-Absorber
280
Steering Column Bearings
280
Handlebar Covers
281
Handlebar Components
282
Brake Hoses
284
Saddle
285
Locks
287
Turn Signal Lights
288
Front Wheel
289
Grease Tone Wheel or Drive
289
Rear Wheel
290
Fuel Pump
291
Electric Devices
292
Front Suspension
293
Index
294
VESPA GT 125 Service Station Manual (278 pages)
Brand:
VESPA
| Category:
Scooter
| Size: 19.4 MB
Table of Contents
Index of Topics
5
Safety Rules
8
Maintenance Rules
8
Vehicle Identification
9
Dimensions and Mass
9
Weights and Dimensions
9
Electrical Components
11
Electrical System
11
Wheels and Tyres
12
Tyre Pressure
12
Steering Assembly
13
Frame Assembly
13
Front Brake
13
Tightening Torques
13
Rear Suspension
14
Rear Brake
14
Cylinder Head
14
Crankcase and Crankshaft
15
Assembly Clearances
15
Index of Topics
21
Index of Topics
35
Maintenance
35
Maintenance Chart
36
Checking the Spark Advance
41
Spark Plug
43
Air Filter
44
Engine Oil
46
Oil Pressure Warning Light
48
Checking the Ignition Timing
48
Cooling System
49
Braking System
49
Level Check
50
Headlight Adjustment
52
Index of Topics
57
Troubleshooting
57
Poor Performance
58
Rear Wheel Spins at Idle
58
Insufficient Lubrication Pressure
59
High Fuel Consumption
61
Brakes Overheating
62
Noisy Suspension
63
Electrical System
65
Devices and Accessories
72
Checks and Inspections
73
Diagnostic Codes
75
Ignition Circuit
76
Stator Check
79
Battery Installation
87
Index of Topics
91
Automatic Transmission
100
Transmission Cover
100
Removing the Driven Pulley Shaft Bearing
101
Removing the Driven Pulley
103
Inspecting the Clutch Drum
103
Removing the Clutch
104
Refitting the Driven Pulley
107
Removing the Driving Pulley
111
Flywheel Cover
121
Removing the Stator
121
Removing the Intake Manifold
124
Removing the Cam Shaft
127
Removing the Cylinder Head
128
Removing the Valves
128
Inspecting the Small End
130
Inspecting the Piston
133
Removing the Piston
133
Inspecting the Cylinder Head
137
Inspecting the Cam Shaft
142
Crankcase - Crankshaft
147
Oil Pressure Check
157
Crankshaft Oil Seals
158
Oil Pump
159
Fuel Supply
163
Removing the Carburettor
163
Adjusting the Idle
176
Index of Topics
177
Removing the Front Wheel
178
Front Wheel Hub Overhaul
178
Refitting the Front Wheel
180
Steering Column
180
Front Shock Absorber
187
Removing the Rear Wheel
190
Refitting the Rear Wheel
190
Shock Absorbers
196
Side Stand
198
Index of Topics
199
Rear Brake Calliper
200
Front Brake Calliper
202
Rear Brake Disc
204
Disc Inspection
205
Front Brake Disc
206
Front Brake Pads
207
Rear Brake Pads
209
Brake Fluid Level Check
211
Index of Topics
215
Rear Rack
223
Instrument Panel
224
Rear Mudguard
231
Fuel Tank
232
Front Mudguard
233
Radiator Fan
234
Safety Locks
238
Functional Inspection
240
Cylinder Assy
244
Cylinder Head Assy
245
Cylinder Head Cover
246
Chain Tensioner
247
Head Cover
247
Oil Filter
248
Driven Pulley
248
Final Reduction
250
Driving Pulley
251
Transmission Cover
252
Starter Motor
253
Electrical Start up
253
Magneto Flywheel
254
Flywheel Magneto
254
Exhaust Pipe
256
Air Cleaner
257
Centre-Stand
259
Rear Cover
260
Rear Shield
260
Underseat Compartment
261
Helmet Compartment
261
Expansion Tank
264
Rear Shock Absorber
265
Handlebar Covers
266
Handlebar Components
267
Swinging Arm
268
Brake Hoses
269
Instrument Panel
271
Turn Signal Lights
273
Front Wheel
274
Rear Wheel
275
Fuel Pump
276
Electric Devices
277
Front Suspension
278
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VESPA GT 125 Workshop Manual (308 pages)
Brand:
VESPA
| Category:
Scooter
| Size: 54.03 MB
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VESPA Categories
Scooter
Motorcycle
Toy
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