Rockwell Automation PowerFlex 7000 Manuals

Manuals and User Guides for Rockwell Automation PowerFlex 7000. We have 3 Rockwell Automation PowerFlex 7000 manuals available for free PDF download: Technical Data Manual, Instructions Manual, Tech Note

Rockwell Automation PowerFlex 7000 Technical Data Manual (351 pages)

Medium Voltage AC Drive

Brand: Rockwell Automation | Category: Controller | Size: 1.87 MB

Table of Contents
3
Chapter 1 Powerflex 7000 Functional Description

5
- Description of Operation
  6
- Functional Block Diagram of PF 7000 Control System
  6
- Speed Command
  7
- Speed Reference
  8
  - Speed Reference: Linear Ramp
    9
  - Speed Reference: S-Curve
    9
- Speed Control
  10
- Flux Control
  12
- Flux Control for Synchronous Motor
  14
- Current Control
  16
- Line Converter Feedback
  18
- Machine Converter Feedback
  19
- Motor Model
  20
- Drive/Motor Protection
  21
- Power Semiconductor Diagnostics
  23
  - Off-Line Detection of Failed Scrs/Sgcts
    24
    
    Line Converter – 6P-SCR, 18P-SCR and PWM
    24
    
    SCR Rectifier Passive Off-Line Diagnostics
    24
    
    PWM Rectifier Passive Off-Line Diagnostics
    24
    
    Voltage Across a Thyristor When Medium Voltage Is Applied
    25
    
    Typical SGCT Gating Pattern
    25
    
    SCR Rectifier Active Off-Line Diagnostics
    26
    
    PWM Rectifier Active Off-Line Diagnostics
    26
    
    Machine Converter off Line Diagnostics
    26
  - On-Line Detection of Failed Scrs/Sgcts
    27
    
    SCR On-Line Diagnostics
    27
    
    SGCT On-Line Diagnostics
    27
- Test Modes
  28
- Flying Start (Induction Motor)
  30
- Flying Start (Synch Motor)
  31
- Tachometer/Encoder Option
  32
- Synchronous Transfer
  33
  - A Typical Synchronous Transfer Set up Using PF7000
    34
  - Transfer to Bypass
    35
  - Transfer to Drive
    38
  - Dependent Gain Form
    39
  - Independent Gain Form
    39
- PID Process Control
  39
- Process PID Controller
  41
- Analog Outputs
  42
- Power Factor Compensation
  42
- Analog Inputs
  43
Introduction

5
Chapter 2 Parameters

45
- Interpreting Bit-Encoded Parameters
  45
- Powerflex 7000/7000L Medium Voltage AC Drive
  45
- Bus Transient Level
  54
- Diagnostics Parameters
  54
- Maximum Value: 32.767 Pu
  54
- Minimum Value: 0.000 Pu
  54
  - Drive Not Ready Status Word
    55
  - Linear Number
    55
  - Logic Status
    55
  - Linear Number
    56
  - Read/Write: Read Only
    56
  - Access Level: Service
    57
  - Read/Write: Read Only
    57
    
    Inverter Analog Self Test Code
    61
    
    Inverter Control Flags
    61
    
    Bypass Voltage Unbalance Value
    65
    
    Drive Overload Value
    65
    
    Motor Overload Value
    65
    
    Neutral Resistor Overload Value
    65
    
    Master Current Unbalance Value
    66
    
    Slave 1 Current Unbalance Value
    66
    
    Slave 1 Voltage Unbalance Value
    66
    
    Slave 2 Voltage Unbalance Value
    66
    
    Fault Output
    67
    
    Motor Current Unbalance Value
    67
    
    Motor Flux Unbalance Value
    67
    
    Warning Output
    67
    
    Feature Select Parameters
    68
    
    Operating Mode
    68
    
    Parameter Error
    68
    
    Speed Command Loss
    69
    
    Speed Reference Select
    69
    
    Automatic Restart Delay
    70
    
    Coast Speed
    70
    
    Input Contactor Configuration
    70
    
    Input Contactor Open Delay
    70
    
    Load Loss Detection
    71
    
    Output Contactor Configuration
    71
    
    Special Features
    71
    
    Inverter Gating Test
    72
    
    Rectifier Gating Test
    72
    
    Extended Trend
    73
    
    Setup Wizard
    73
    
    Fan 2 Run Time
    74
    
    PFC Access Code
    74
    
    Power Factor Compensation Method
    74
    
    DC Link Inductance
    76
    
    Drive Hardware Parameters
    76
    
    Line Filter Capacitor
    76
    
    Line Reactor Pu
    76
    
    Drive Model
    77
    
    Drive Voltage Sensing Board Tap
    77
    
    Drive VSB Gain
    77
    
    Input Filter Cut off Frequency
    77
    
    Rated Drive Amps
    78
    
    Rated Line Frequency
    78
    
    Rated Line Voltage
    78
    
    Rectifier Type
    78
    
    Line Capacitor Frequency
    79
    
    Line Capacitor Kvar
    79
    
    Line Capacitor Voltage
    79
    
    Line Reactor Inductance
    79
    
    CT Burden Ground Fault
    80
    
    Motor Capacitor Frequency
    80
    
    Motor Capacitor Kvar
    80
    
    Motor Capacitor Voltage
    80
    
    CT Burden Line
    81
    
    CT Ratio Ground Fault
    81
    
    CT Ratio Line
    81
    
    Hall Effect Current Sensor Burden DC Link
    81
    
    Hall Effect Current Sensor Burden Motor
    82
    
    Hall Effect Current Sensor Ratio Motor
    82
    
    Inverter Device Rating
    82
    
    Rectifier Device Rating
    82
    
    Neutral Resistor Power Rating
    83
    
    Neutral Resistor Value
    83
    
    Series Inverter Devices
    83
    
    Series Rectifier Devices
    83
    
    Hall Effect Current Sensor Burden for Neutral Current
    84
    
    Hardware Options
    84
    
    Motor Ratings Parameters
    85
    
    Number of Power Supplies
    85
    
    Rated Motor Frequency
    86
    
    Rated Motor Horsepower
    86
    
    Rated Motor Kw
    86
    
    Rated Motor RPM
    86
    
    Drive Motor Type
    87
    
    Rated Motor Voltage
    87
    
    Service Factor
    87
    
    Autotune Select
    88
    
    Autotuning Parameters
    88
    
    Autotune DC Link Time Constant
    89
    
    Autotune Input Impedance
    89
    
    Autotune Leakage Inductance
    89
    
    Autotune Stator Resistance
    89
    
    Autotune D-Axis Magnetizing Inductance
    90
    
    Autotune Inertia
    90
    
    Autotune Magnetizing Inductance
    90
    
    Autotune Rotor Time Constant
    90
    
    Autotune DC Current Bandwidth
    91
    
    Autotune DC Current Command
    91
    
    Autotune DC Current Step
    91
    
    Autotune Q-Axis Magnetizing Inductance
    91
    
    Autotune Isd Step
    92
    
    Autotune Speed Command
    92
    
    Autotune Torque Step
    92
    
    Autotune Complete
    93
    
    Motor Model Parameters
    93
    
    Stator Current
    93
    
    Stator Voltage
    93
    
    Motor Power
    94
    
    Rotor Frequency
    94
    
    Slip Frequency
    94
    
    Stator Frequency
    94
    
    Motor Power Factor
    95
    
    Stator D-Axis (Magnetizing) Current
    95
    
    Stator Frequency from Voltage Model
    95
    
    Stator Q-Axis (Torque) Current
    95
    
    Flux Feedback from Current Model
    96
    
    Flux Feedback from Voltage Model
    96
    
    Magnetizing Inductance Measured
    96
    
    Magnetizing Inductance Predicted
    96
    
    Magnetizing Inductance no Load Flux Max
    97
    
    Magnetizing Inductance no Load Flux Min
    97
    
    Magnetizing Inductance Regen
    97
    
    Rotor Time Constant
    98
    
    Stator Resistance
    98
    
    Total Leakage Inductance
    98
    
    D-Axis Magnetizing Inductance
    99
  - Linear Number
    99
  - Q-Axis Torque Inductance
    99
  - Read/Write: Read Only
    99
    
    Speed Command Input
    99
    
    Speed Command Parameters
    99
    
    Control Feedback
    100
    
    Speed Command Analog Input
    100
    
    Speed Command DPI
    100
    
    Speed Command Potentiometer
    100
    
    Reference Command Potentiometer Max
    101
    
    Reference Command Potentiometer Min
    101
    
    Speed Command Maximum
    101
    
    Speed Command Minimum
    101
    
    Reference Command Analog Input Max
    102
    
    Reference Command Analog Input Min
    102
    
    Reference Command DPI Max
    102
    
    Reference Command DPI Min
    102
    
    Preset Jog Speed
    103
    
    Preset Speed
    103
  - Linear Number
    104
  - Maximum Value: 100.0 Hz
    104
  - Maximum Value: 4.000 Pu
    104
  - Minimum Value: -4.000 Pu
    104
  - Read/Write: Read Only
    104
    
    Speed Control Parameters
    104
    
    Speed Error
    104
    
    Speed Feedback
    104
    
    Load Inertia Type
    105
    
    Total Acceleration Time
    105
    
    Total Deceleration Time
    105
  - Minimum Value: 0.0 Hz
    106
    
    Speed Feedback Mode
    106
    
    Speed Reference Step
    106
  - Speed Regulator Bandwidth
    106
  - Total Inertia
    106
  - Acceleration Time
    107
  - Speed Profile Parameters
    107
  - Deceleration Time
    108
  - Ramp Speed
    108
  - S Curve Acceleration Time
    109
  - S Curve Percent
    109
  - S Curve Deceleration Time
    110
  - Skip Speed Band
    110
  - Ramp Test Step
    111
  - Current Control Parameters
    112
  - DC Current Feedback
    112
  - DC Current Reference
    112
  - DC Voltage Reference
    112
  - Current Regulator Bandwidth
    113
  - DC Current Reference Limit in Auto-Tuning
    113
  - DC Current Reference Limit in DC Test
    113
  - DC Current Reference Limit Motor
    113
  - DC Current Reference Step
    114
  - DC Link Time Constant
    114
  - Feedforward Filter
    114
  - Input Impedance
    114
  - PFC Lagging Limit
    115
  - PFC Leading Limit
    115
  - Torque Control Parameters
    115
  - Torque Reference
    115
  - Torque Command External
    116
  - Torque Control Mode
    117
  - Torque Limit Braking
    117
  - Torque Limit Motoring
    117
  - Power Limit Braking
    118
  - Power Limit Motoring
    118
  - Torque Limit Overload
    118
  - Flux Control Parameters
    119
  - Flux Error
    119
  - Flux Feedback
    119
  - Flux Reference
    119
  - Alpha Inverter
    120
  - Flux Current Feedforward
    120
  - Flux Current Regulator
    120
  - Inverter Flux Current Command
    120
  - Field Current Command
    121
  - Flux Command Limit
    121
  - PFC Flux Command
    121
  - Flux Command no Load
    122
  - Flux Command Rated Load
    122
  - Flux Regulator Bandwidth
    122
  - Motor Flux Time
    122
  - Base Speed
    123
  - Capacitor Current Command Gain
    123
  - Field Current Command Bandwidth
    123
  - Flux Reference Step
    123
  - Alarm Config Parameters
    124
  - DC Link over Temperature Fault Class
    124
  - Transformer/Line Reactor over Temperature Fault Class
    124
  - Auxiliary Protection Class
    125
  - Input Protection 2 Fault Class
    125
  - Motor Protection Fault Class
    125
  - External Fault Select
    126
  - Standard XIO Fault Mask
    126
  - Drive Fault Mask
    131
  - Drive Warning Mask
    134
  - Motor Fault Mask
    134
  - Control Power Fault Mask
    137
  - Motor Warning Mask
    137
  - Control Power Warning Mask
    138
  - DPI Loss Mask
    138
  - Device Diagnostic Fault Mask
    139
  - Liquid Cooled Fault Mask
    139
  - Alarms Parameters
    140
  - Parallel Drive Warning Mask
    140
  - Standard XIO Fault [Stnd XIO Fault]
    140
  - External Fault XIO
    141
  - Standard XIO Warning
    141
  - Drive Fault Word
    142
  - External Warning
    142
  - Adapter Loss Warning
    151
  - XIO Adapter Loss
    151
  - External Fault PLC [Ext Fault PLC]
    152
  - Liquid Cooling System Fault [Liquid Cool Flt]
    152
  - DC Link over Current Delay [Dclnk Ovrcur Dly]
    153
  - DC Link over Current Trip [Dclnk Ovrcur Trp]
    153
  - Drive Protection Parameters
    153
  - Liquid Cooling System Warning [Liquid Cool Wrn]
    153
  - Line over Current Delay [Line Ovrcur Dly]
    154
  - Line over Current Trip [Line Ovrcur Trp]
    154
  - Line over Voltage Delay [Line Ovrvolt Dly]
    154
  - Line over Voltage Trip [Line Ovrvolt Trp]
    154
  - Inverter over Voltage Delay [Inv Ovrvolt Dly]
    155
  - Inverter over Voltage Trip [Inv Ovrvolt Trp]
    155
  - Line Voltage Unbalance Trip [Linevoltunbaltrp]
    155
  - Rectifier over Voltage Delay [Rec Ovrvolt Dly]
    155
  - Line Current Unbalance Delay [Line Curunbaldly]
    156
  - Line Current Unbalance Trip [Line Curunbaltrp]
    156
  - Line under Voltage Delay [Line Undvolt Dly]
    156
  - Line under Voltage Trip [Line Undvolt Lvl]
    156
  - Drive Overload Delay [Drv Ovrload Dly]
    157
  - Drive Overload Minimum [Drv Ovrload Min]
    157
  - Drive Overload Trip [Drv Ovrload Trp]
    157
  - Drive Thermal Cycle [Drv Thermal Cyc]
    157
  - Ground Fault over Current Delay [Gnd Ovrcur Dly]
    158
  - Ground Fault over Current Trip [Gnd Ovrcur Trp]
    158
  - Harmonic Voltage Trip [Harmonic Volttrp]
    158
  - Line Neutral Voltage Delay [Lineneutvoltdly]
    158
  - Neutral Resistor over Current Trip [Rneut Ovrcurtrp]
    159
  - Neutral Resistor Overload Delay [Rneut Ovrloaddly]
    159
  - Neutral Resistor Overload Trip [Rneut Ovrloadtrp]
    159
  - R Neutral over Current Trip Delay [Rneut Ovrcurdly]
    159
  - Bus Transient DC Current Factor [Bustrans Idcfac]
    160
  - Bus Transient Delay [Bustransient Dly]
    160
  - Bus Transient Minimum Trip [Bustrans Mintrp]
    160
  - Bus Transient Trip Factor [Bustranstrpfac]
    160
  - Inverter Device Diagnostic Delay [Inv DVC Diag Dly]
    161
  - Line Loss Trip [Line Loss Trip]
    161
  - Rectifier Device Diagnostic Delay [Rec DVC Diag Dly]
    161
  - Rectifier Heatsink Temperature Warning [Rechsink Tempwrn]
    161
  - Integral Isolation Transformer Air Flow Nominal Value
    162
  - Inverter Heatsink Temperature Trip [Invhsink Temptrp]
    162
  - Inverter Heatsink Temperature Warning [Invhsink Tempwrn]
    162
  - Rectifier Heatsink Temperature Trip [Rechsink Temptrp]
    162
  - Converter Air Flow Trip [Conv Airflow Trp]
    163
  - Converter Air Flow Warning [Conv Airflow Wrn]
    163
  - Converter Nominal Air Flow Value [Conv Airflow Nom]
    163
  - Integral Isolation Transformer Air Flow Trip [Isotx Airflowtrp]
    163
  - Motor over Current Delay
    164
  - Motor over Current Trip
    164
  - Motor over Voltage Trip
    164
  - Motor Protection Parameters
    164
  - Motor Neutral over Voltage Delay
    165
  - Motor over Speed Delay
    165
  - Motor over Speed Trip
    165
  - Motor Overload Trip
    165
  - Motor Overload Minimum [Mtr Ovrload Min]
    166
  - Motor Overload Warning [Mtr Ovrload Wrn]
    166
  - Motor Stall Delay [Mtr Stall Dly]
    166
  - Motor Thermal Cycle [Mtr Thermal Cyc]
    166
  - Motor Current Unbalance Delay [Mtr Curunbal Dly]
    167
  - Motor Current Unbalance Trip [Mtr Curunbal Trp]
    167
  - Motor Flux Unbalance Delay [Mtr Fluxunbaldly]
    167
  - Motor Flux Unbalance Trip [Mtr Fluxunbaltrp]
    167
  - Field Current Loss Delay
    168
  - Motor Load Loss Delay [Mtr Loadloss Dly]
    168
  - Motor Load Loss Speed [Mtr Loadloss Spd]
    168
  - Tachometer Loss Trip [Tach Loss Trip]
    168
  - Bypass Voltage [Bypass Voltage]
    169
  - Sync Xfer Option Parameters
    169
  - Synchronizing Regulator Error [Sync Reg Error]
    169
  - Synchronizing Regulator Output [Sync Reg Output]
    169
  - Synchronizing Regulator Gain [Sync Reg Gain]
    170
  - Synchronizing Time [Sync Time]
    170
  - Synchronous Transfer Lead Angle [Sync Lead Angle]
    170
  - Synchronous Transfer off Delay [Sync off Delay]
    170
  - De-Synchronizing Start Delay [Desync Start Dly]
    171
  - Synchronous Transfer Time [Sync Xfer Time]
    171
  - Tach Option Parameters
    171
  - Tachometer Feedback [Tach Feedback]
    171
  - Tachometer Pulses Per Revolution
    172
  - Tachometer Type [Tach Type]
    172
  - Control Masks Parameters
    173
  - Direction Command Mask [Direction Mask]
    173
  - Jog Command Mask [Jog Mask]
    173
  - Local Command Mask [Local Mask]
    174
  - Logic Command Mask [Logic Mask]
    174
  - Fault Reset Command Mask [Reset Mask]
    175
  - Reference Command Mask [Ref CMD Mask]
    175
  - Start Command Mask [Start Mask]
    176
  - Synchronous Transfer Command Mask [Sync Xfer Mask]
    176
  - Forced Fault Mask [Forced Flt Mask]
    177
  - Profile Mask [Profile Mask]
    177
  - Direction Command Owner [Direction Owner]
    178
  - Jog Command Owner [Jog Owner]
    178
  - Owners Parameters
    178
  - Fault Reset Command Owner [Reset Owner]
    179
  - Local Command Owner [Local Owner]
    179
  - Reference Command Owner [Ref CMD Owner]
    179
  - Start Command Owner [Start Owner]
    180
  - Stop Command Owner [Stop Owner]
    180
  - Synchronous Transfer Command Owner [Sync Xfer Owner]
    180
  - Forced Fault Owner [Forced Flt Owner]
    181
  - Logic Owner [Logic Owner]
    181
  - Profile Owner [Profile Owner]
    181
  - Datalinks Parameters
    182
  - PLC Error Flags [PLC Error Flags]
    182
  - PLC Input Link A1 [PLC Inp Link A1]
    182
  - PLC Input Link B1
    183
  - PLC Input Link B2
    183
  - PLC Input Link C1
    183
  - PLC Input Link C2
    183
  - PLC Input Link D2
    184
  - PLC Output Link A1
    184
  - PLC Output Link A2
    184
  - PLC Output Link B1
    184
  - PLC Output Link C1
    185
  - PLC Output Link C2
    185
  - PLC Output Link D1
    185
  - PLC Output Link D2
    185
  - Analog Input Configuration
    186
  - Analog Inputs Parameters
    186
  - Speed Pot Minimum Voltage
    186
  - Analog Input1 Maximum Voltage [Anlg Inp1 Vmax]
    187
  - Analog Input1 Minimum Voltage [Anlg Inp1 Vmin]
    187
  - Analog Input2 Minimum Voltage [Anlg Inp2 Vmin]
    187
  - Speed Pot Maximum Voltage [Speed Pot Vmax]
    187
  - Analog Input3 Maximum Voltage [Anlg Inp3 Vmax]
    188
  - Analog Input3 Minimum Voltage [Anlg Inp3 Vmin]
    188
  - Analog Outputs Parameters
    188
  - Analog 4-20 Ma Output [Anlg 4-20Maout]
    190
  - Analog 4-20 Ma Current Scale [Anlg4-20Ma Scale]
    192
  - Analog Rectifier Test Point
    192
  - Analog Inverter Test Point 1 [Anlg Invtstpt1]
    193
  - Analog Inverter Test Point 2 [Anlg Invtstpt2]
    193
  - Analog Inverter Test Point 3 [Anlg Invtstpt3]
    193
  - Analog Rectifier Test Point 4 [Anlg Rectstpt4]
    193
  - Run Time Input
    194
  - Standard XIO Outputs [Stndxio Output]
    194
  - XIO Parameters
    194
  - External Fault XIO [Ext Fault XIO]
    195
  - Standard XIO Fault Input [Stndxio Fltinput]
    195
  - Liquid Inputs [Liquid Inputs]
    196
  - Optional XIO Outputs
    196
  - Liquid Outputs [Liquid Outputs]
    197
  - Logix Inputs [Logix Inputs]
    197
  - Logix Outputs [Logix Outputs]
    198
  - XIO Configuration Errors [XIO Config Errs]
    198
  - XIO External Faults [XIO Ext Faults]
    199
  - XIO Liquid Cooling Inputs [XIO Liquid Cool]
    199
  - XIO Standard Input/Output [XIO Standard IO]
    199
  - Standard XIO Configurable Output 1 [Stndxio Config1]
    200
  - XIO Logix Inputs/Outputs [XIO Logix IO]
    200
  - Standard XIO Configurable Output 2 [Stndxio Config2]
    201
  - Standard XIO Configurable Output 3 [Stndxio Config3]
    202
  - Standard XIO Configurable Output 4 [Stndxio Config4]
    203
  - Standard XIO Configurable Output 5 [Stndxio Config5]
    204
  - Standard XIO Configurable Output 6 [Stndxio Config6]
    205
  - Logix XIO Register B [Logix Register B]
    208
  - Metering Parameters
    208
  - Motor Speed Hz [Motor Speed Hz]
    208
  - Motor Speed in RPM [Motor Speed RPM]
    208
  - Line Current [Line Current]
    209
  - Line Frequency [Line Frequency]
    209
  - Line Voltage [Line Voltage]
    209
  - Motor Power [Motor Power]
    209
  - Common-Mode Current [Commode Current]
    210
  - Control AC#1 RMS [Control AC#1 RMS]
    210
  - DC Link Current [DC Link Current]
    210
  - Ground Fault Current [Gndfault Current]
    210
  - Control AC#3 RMS [Control AC#3 RMS]
    211
  - Control AC#4 RMS [Control AC#4 RMS]
    211
  - Control Power 56V [Control 56V]
    211
  - Control Power 5V [Control 5V]
    211
  - Control Power 24V Hall Effect Current Sensor [Control HECS]
    212
  - Control Power 24V XIO [Control XIO]
    212
  - Control Power Redundant 5V [Control 5V Redn]
    212
  - Igdps 56V [Igdps 56V]
    212
  - Inverter Pulse Number [Inv Pulse Number]
    213
  - Inverter Pulse-Width Modulation Pattern [Inv PWM Pattern]
    213
  - PWM Parameters
    213
  - Rectifier Pulse Number [Rec Pulse Number]
    213
  - DC Current Factor 5 Pulse to 3 Pulse [IDC Fac 3P to 5P]
    214
  - DC Current Reference 7 Pulse to 5 Pulse [IDC 5 Pulse]
    214
  - DC Voltage Reference 5 Pulse to 3 Pulse [VDC Ref 5P to 3P]
    214
  - DC Voltage Reference 7 Pulse to 5 Pulse [VDC Ref 7P to 5P]
    214
  - DC Current Factor 7 Pulse to 5 Pulse
    215
  - Inverter PWM Max Frequency
    215
  - Rectifier Device Gating Sequence
    215
  - Rectifier PWM Max Frequency
    215
  - Inverter Device Diagnostic Feedback a [Inv Dvcdiag Fbka]
    216
  - Inverter Device Gating Sequence [Inv Dvcgat Seqn]
    216
  - Rectifier Device Diagnostic Feedback
    216
  - Inverter Device Diagnostic Feedback B [Inv Dvcdiag Fbkb]
    217
  - Inverter Device Diagnostic Feedback C [Inv Dvcdiag Fbkc]
    217
  - Liquid Cooling Parameters
    217
  - Power Factor Compensation Modulation Index
    217
  - Coolant Temperature Trip [Coolant Temp Trp]
    218
  - Coolant Temperature Warning [Coolant Temp Wrn]
    218
  - Fan Configuration for Liquid-Cooled Drive Heat Exchangers [Fan Config]
    218
  - Pump Duty Cycle [Pump Duty Cycle]
    218
  - Fan Duty Cycle [Fan Duty Cycle]
    219
  - Port Mask Act
    219
  - Security Parameters
    219
  - Logic Mask Act [Logic Mask Act]
    220
  - Port Logic Mask [Port Logic Mask]
    220
  - Write Mask Act [Write Mask Act]
    221
  - Write Mask Configuration [Write Mask Cfg]
    221
  - Drive ID [Drive ID]
    222
  - Master Mask [Master Mask]
    222
  - Parallel Drive Parameters
    222
  - Power up Configuration [Powerup Config]
    222
  - Acting Master ID [Acting Master ID]
    223
  - Drives in System [Drives in System]
    223
  - Reduced Capacity [Reduced Capacity]
    223
  - PD Fault Word [PD Fault Word]
    224
  - PD Flags [PD Flags]
    224
  - PD Status
    225
  - PD Warning Word
    225
  - Drive Status
    226
  - Master Capacity [Master Capacity]
    230
  - Master Flux Reference [Master Flux Ref]
    230
  - Master Magnetizing Current Command [Master Isd CMD]
    230
  - Master Torque Reference [Master Torq Ref]
    230
  - Master Command [Master Command]
    231
  - Specific Capacity [Sp Capacity]
    231
  - Specific Command [Sp Command]
    231
  - Specific Slave ID [Sp Slave ID]
    231
  - Parallel Drive Capacity [PD Capacity]
    232
  - Parallel Drive Flux Reference [PD Flux Ref]
    232
  - Parallel Drive Magnetizing Current Command [PD Isd CMD]
    232
  - Parallel Drive Torque Reference [PD Torq Ref]
    232
  - Cable Resistance [ESP Cable Resis]
    233
  - Drv Application Parameters
    233
  - Parallel Drive Command [PD Command]
    233
  - Surface Voltage [ESP Surface Volt]
    233
  - Drive Application [Drv Application]
    234
  - PID Output [PID Output]
    234
  - Process Control Parameters
    234
  - Process Variable [Process Variable]
    234
  - PID Derivative Time [PID Deriv Time]
    235
  - PID Gain [PID Gain]
    235
  - PID Integral Time [PID Intgral Time]
    235
  - Process Variable Eng [Process Var Eng]
    235
  - PID Manual Input [PID Manual Input]
    236
  - PID Maximum Limit [PID Max Limit]
    236
  - PID Minimum Limit [PID Min Limit]
    236
  - Process Gain [Process Gain]
    236
  - PID Command [PID Command]
    237
  - PID Filter [PID Filter]
    237
  - PID Preload [PID Preload]
    237
  - Commissioning Parameters
    238
  - Master Bridge Phasing [Master Phasing]
    238
  - Commission Status
    239
  - Commission Flags
    240
  - Zero Scale Reference
    240
  - Full Scale Reference
    241
  - Provide Zero Reference
    241
  - Provide Full Scale Reference
    242
  - Feedback Parameters
    245
- Parameters Listed by Group
  245
- Parameters Listed by Linear Number
  263
- Alphabetical Index
  275
- Linear Number Index
  283
Chapter 3 Documenting Shutdowns

289
Troubleshooting

289
- Acronyms and Abbreviations Used in this Manual
  290
  - Fault Messages
    291
  - Warning Messages
    321
  - Drive Logic Command and Status
    347
  - Logic Status Word
    347
  - Product Specific Logic Command
    348

Rockwell Automation PowerFlex 7000 Instructions Manual (214 pages)

Medium Voltage AC Drive Air-Cooled ('B' Frame)—ForGe Control

Brand: Rockwell Automation | Category: DC Drives | Size: 35.9 MB

Table of Contents
3
Preface
9
About this Publication
9
Download Firmware, AOP, EDS, and Other Files
9
Summary of Changes
9
Who Should Use this Manual
9
What Is Not in this Manual
9
General Precautions
10
Connect to Service and Support and Product Documentation
11
Abbreviations
11
Additional Resources
12
Powerflex 7000 Drive Overview
13
Topology
13
Rectifier Designs
14
Configurations
14
Cooling Technology
16
Motor Compatibility
17
Simplified Electrical Diagrams
18
2400V
18
3300/4160V
19
6600V
20
Functional Safety
21
Safe Torque off
21
Arcshield Technology
22
Operator Interface
23
Basic Configurations
23
Power Component Definition and Maintenance
25
Control Power off Tests
25
Interlocking
25
Control / Cabling Cabinet Components
27
Voltage-Sensing Assembly
34
Replacing the Voltage-Sensing Circuit Board Assembly
34
Input Transient Protection
35
Transient Suppression Network (TSN)
35
Surge Arresters
39
Filter Capacitor Cabinet
44
Filter Capacitors
44
Filter Capacitor Mounting Plate
45
Replacing Filter Capacitors
46
Testing Filter Capacitors
49
Converter Cabinet Components
51
Powercage Module Overview
56
Resistance Checks
57
SGCT and Snubber Circuit
58
SGCT Testing
64
SGCT Anode-To-Cathode (Sharing) Resistance
64
Snubber Resistance (SGCT Device)
67
Snubber Capacitance (SGCT Device)
68
Replacing the SGCT
69
Replacing Snubber and Sharing Resistor
72
Replacing Sharing Resistors
76
Replacing Snubber Capacitor
76
Silicon Controlled Rectifier Powercage Modules
77
SCR Testing
78
SCR Anode-To-Cathode Resistance
79
SCR Sharing Resistance Test
80
SCR Gate-To-Cathode Resistance
81
Snubber Resistance (SCR Device)
82
Snubber Capacitance (SCR Device)
84
Replacing SCR and SCR Self-Powered Gate Driver Boards
85
(Spgdb)
85
Uniform Clamping Pressure
87
Checking Clamping Pressure
88
Clamping Pressure Adjustment
88
Temperature Sensing
89
Replacing the Thermal Sensor
89
Replacing Heatsinks/Heatpipes
91
Replacing Heatsinks
92
Replacing Heatpipes
93
Powercage Gasket
95
Replacing Powercage Gaskets
96
Removing the Powercage Module
97
Self-Powered SGCT Power Supply - SPS
99
Board Calibration
99
Test Points
99
Testing Equipment
100
Self-Powered Gate Driver Board - SPGDB
101
Board Calibration
101
Test Points
102
Terminal/Connections
103
Testing Procedure for SCR Self-Powered Gate Driver Board
103
Testing Equipment
103
Procedure
103
Fiber Optic Cabling
106
Air Pressure Sensor
107
Replacing the Air Pressure Sensor
107
DC Link Cabinet Components
108
DC Link Reactor
112
Cooling Fans
114
Replacing Ziehl-Abegg Fans
114
Replacing Continental/Daltec Fans
123
Impeller Maintenance
125
Installing Impeller Assembly Onto Motor Shaft
126
Fan Balance
127
Replacing Air Filters
128
Control Component Definition and Maintenance
131
Control Power Components
131
Ride-Through
131
AC/DC Power Supply
133
Terminal / Connections Descriptions (Pioneer Power Supply)
135
Terminal / Connections Descriptions (Cosel Power Supply)
136
Output Calibration
137
Power Supply Replacement
138
Power Supply Diode Replacement
140
UPS Option
141
Replacing the UPS
143
Low Voltage Control Section
144
DC/DC Power Supply
145
Terminal/Connections Descriptions
145
Replacing a DC/DC Power Supply
147
Drive Processor Module
148
Replacing the Drive Processor Module
150
Analog Control Board (ACB)
151
Status Indicators
155
Interface Module (IFM)
155
Analog Inputs and Outputs
156
Current Loop Transmitter
156
Isolated Process Receiver
157
Non-Isolated Process Outputs
158
Auxiliary +24V Power Supply
158
Replacing the Analog Control Board
159
Encoder Feedback Board
159
Encoder Options
159
20B-ENC-3 Encoder Interface
159
Quadrature Encoder Operation
162
Positional Encoder Operations
163
External Input/Output Boards
164
Replacing the External Input/Output Board
165
Optical Interface Boards (OIB)
166
Replacing the Optical Interface Board
167
Replace the Optical Interface Base Board
170
Optical Interface Base Board Test Points
170
Preventative Maintenance Schedule
173
Preventative Maintenance Checklist
173
Operational Maintenance
173
Annual Maintenance
173
Initial Information Gathering
173
Physical Checks (no Medium Voltage and no Control Power)
174
Control Power Checks (no Medium Voltage)
175
Final Power Checks before Restarting
175
Additional Tasks During Preventive Maintenance
176
Final Reporting
176
Time Estimations
177
Tool / Parts / Information Requirements
177
Overview
178
Overview
181
Power Supplies
181
Control Equipment and Boards
182
Sgct/Scr/Sps
183
Cooling Fans
183
Signal Conditioners
183
Spare Parts Maintenance Schedule
184
Spare Parts Connection Matrix
185
Power Supply Connection Guidelines
186
Pioneer/Cosel Power Supply
186
Igdps
186
Intellivac Control Module
187
Absopulse AC/DC Converter
187
Absopulse DC/DC Converter
188
1606 Power Supply
189
Control Equipment and Boards Connection Guidelines
189
Analog Control Board (ACB)
189
Power Components Connection Guidelines
190
Sgct - Igdps
190
SGCT - SPS Board
191
SPS Board
191
Scr - Spgdb
192
Connection Wires Size
193
Torque Requirements for Threaded Fasteners
195
Overview
197
Insulation Resistance Test
197
Insulation Resistance Test Procedure
198
Required Equipment
198
Procedure
198
Air Quality Requirements
203
Hazardous Materials
204
Capacitor Dielectric Fluid
204
Printed Circuit Boards
204
Lithium Batteries
204
Chromate Plating
204
In Case of Fire
205
Disposal
205

Rockwell Automation PowerFlex 7000 Tech Note (17 pages)

Brand: Rockwell Automation | Category: DC Drives | Size: 0.63 MB

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