Sign In
Upload
Manuals
Brands
Rockwell Automation Manuals
Controller
Allen-Bradley PowerFlex 7000L
Rockwell Automation Allen-Bradley PowerFlex 7000L Manuals
Manuals and User Guides for Rockwell Automation Allen-Bradley PowerFlex 7000L. We have
3
Rockwell Automation Allen-Bradley PowerFlex 7000L manuals available for free PDF download: User Manual, Installation Instructions Manual
Rockwell Automation Allen-Bradley PowerFlex 7000L User Manual (434 pages)
Medium Voltage AC Drive Liquid-Cooled, C Frame ForGe Control
Brand:
Rockwell Automation
| Category:
DC Drives
| Size: 44.56 MB
Table of Contents
Table of Contents
3
Preface
13
Summary of Changes
13
What Is Not in this Manual
13
Who Should Use this Manual
13
Additional Resources
14
Commissioning Support
14
General Precautions
14
Chapter 1 Introduction
15
Liquid Cooling
15
Benefits of Liquid Cooling Include
15
Benefits of the 7000L "C" Frame Liquid-Cooled Drive
16
Overview of Drive
15
Topology
17
Rectifier Designs
18
18 Pulse Rectifier
18
Active Front End (AFE Rectifier)
18
Direct-To-Drive" Technology
19
Motor Compatibility
21
SGCT Features and Benefits
22
Specifications
23
Simplified Electrical Drawings
27
Control Overview
29
Control Hardware
30
Direct Vector Control
30
Operator Interface
31
Chapter 2 Safety and Codes
33
Drive Installation
33
Transportation and Handling
33
Overhead Lifting
34
Rod or Pipe Rollers
35
Fork Lift Trucks
36
Storage
36
Unpacking and Inspection
33
Siting of the Drive
36
Site Considerations
36
Installation
37
Joining Shipping Splits
38
Connect the Sections
39
Tools Required (Not Supplied)
39
Install CPVC Piping Splices
39
Connect Power: M+, L+, M-, L- Power Bus
42
Control Wiring Connections
47
Removal of DC Link Choke Turnbuckle Supports
54
Removal of Lifting Angles
54
Shock Indication Labels
55
Installation of Exhaust Air Hood
56
Internally Mounted Fans
57
Externally Mounted Fans and Fan Hood
58
Typical Powerflex 7000L Drive Structure Layout
59
Control/Cabling Cabinet
59
Major Components
59
IEC Component and Device Designation
68
Power Wiring Selection
68
General Notes
68
Cable Insulation
69
Power Cabling Access
71
Access the Customer Power Cable Terminations
71
Power Connections
74
Incoming Connections
74
Liquid Connections
75
Liquid-To-Air Heat Exchangers
75
Pipe Materials and Layout
76
External Piping to the Drive
77
External Piping Cleaning
77
Controlled Siphon into Open-Top Reservoir
78
Liquid-To-Liquid Heat Exchangers
80
Power and Control Wiring
83
Control Cables
83
Encoder Installation Guidelines
83
Information Regarding Termination of Customer Cables
86
Grounding Practices
87
Grounding Guidelines and Practices for Drive Signal and Safety Grounds
88
Grounding Requirements and Grounding Specification for Customers and Power Integrators
88
Identification of Types of Electrical Supplies - Grounded and Ungrounded Systems
89
Ground Bus
89
Interlocking
89
Chapter 3 Chapter Objectives
91
Operator Interface
91
Terminology
91
Overview
92
Keypad
93
Function (Softkeys) Keys
93
Cursor (Selection) Keys
93
Data Entry Keys
94
What Is a Screen
94
Components
94
Information Windows
96
Accessing/Writing to Drive
96
Communication Error
96
Languange Changing
97
General Operation
98
Operator Interface Power-Up Sequence
99
Top Level Menu
99
How to
100
Obtain Help
100
Related Topics
101
Help on Help
102
Modify Operator Interface Operation (Utility)
102
Changing Backlight Delay
103
Changing Contrast
104
Setting Time
104
Setting Date
105
Selecting Meters
106
Viewing Revision Levels
108
Transfer Data in Memory
109
Picking an Access Level
110
Select a Parameter
110
Via Groups
110
Via Name
111
Via Code
113
Edit Text
114
Configure the Drive
116
Enter/Modify an Access Level
116
Drive Setup
120
Language Selection
121
Modify Parameters
122
Numerical Value
122
Enumerated Value
124
Bit Encoded Value
125
Analog Ports
126
Fault Masks
128
User Definable External Text
131
Plc
132
Xio
133
Message Prompting
134
Store/Retrieve Configuration (NVRAM)
135
Initialize
135
Save
135
Load
136
Display Parameters
137
Custom Group
138
View Drive Status
139
View and Reset Alarms
140
Help for Alarms
141
Perform Diagnostic Trending
142
Assigning a Trace
144
Setting the Trigger
144
Defining Sample Rate and Positioning
146
Starting the Trace
146
Request Printouts
142
Flash Memory Transfers
148
Format Flash Card
149
View a Directory
150
Select a Filename
151
Enter a Filename
151
Loading Programs (Firmware)
152
Parameter Transfers
153
Upload to Operator Interface
154
Download from Operator Interface
154
Upload to Memory Card
155
Download from Memory Card
155
Parameter File Format
156
Loading Language Modules
156
Advanced Screen Operations
158
Communications Statistics
158
Protocol Analyzer
159
Print Screen
160
Memory Dump
160
Database Download
162
System Programming
158
Operator Interface Menu Hierarchy Chart
162
What Does It Show
162
How Do You Read It
163
Example
163
PCMCIA Memory Card Installation Data
167
Description
167
Installing the Memory Card
167
Chapter 4 Start-Up Commissioning Services
169
Drive Commissioning
169
Commissioning the Drive
170
Commissioning
169
Powerflex 7000 'C' Frame Pre-Commissioning Checklist
171
Receiving and Unpacking
171
Installation / Mounting
172
Safety
172
Control Wiring
172
Power Wiring
173
Drive Line-Up Status
173
Cooling System Status
173
Pre-Commissioning Responsibilities
171
Commissioning Preparation
175
Recommended Tools and Equipment
175
Additional Manuals
176
Powerflex 7000 "C" Frame Manual
176
Powerflex 7000 Parameters
176
Resources Required to Complete Drive Commissioning
176
Technical Publications
176
Important Note for Commissioning Engineer
177
Key Steps to Commissioning a Powerflex 7000 Drive
178
Powerflex 7000 "C" Frame Commissioning Datasheets
179
Powerflex 7000 "C" Frame Drive Commissioning Checklist
180
Drive Application Review
183
Rockwell Automation Drive Line-Up Drawings
183
Electrical System One-Line Diagram
184
Verify One-Line Diagram on Site
184
Inspect Process
184
Safety Tests
185
Lockout Tagout
185
Step down Transformer Fusing
186
Fuse and O/L Protection
186
Installation Review
186
Inspect for Shipping Damage
186
Inspect Cabinets for Debris
187
Protective Barriers
187
Component Grounding
187
Information on Splice Kits
188
Power Cabling
188
Control Wiring
188
Liquid-Cooling Connections
189
Service Data
190
Why this Information Is Needed
190
Customer Information
191
Control Power off Tests
195
Interlocking
195
Resistance Checks
196
SGCT Testing
197
SGCT Anode-To-Cathode Resistance
198
Snubber Resistance (SGCT Device)
199
Snubber Capacitance (SGCT Device)
200
SCR Testing
200
SCR Anode-To-Cathode Resistance
201
SCR Sharing Resistance Test
202
SCR Gate-To-Cathode Resistance
203
Snubber Resistance (SCR Device)
204
Snubber Capacitance (SCR Device)
205
Control Power Tests
206
Three-Phase Input
207
Three-Phase Input / Single Phase Input
207
Power Supply Tests
208
Circuit Board Healthy Lights
208
Control Power Transformer (CPT)
208
AC/DC Converter (PS1)
209
DC/DC Converter (PS2)
210
SGCT Power Supplies (IGDPS)
211
IGDPS Board Leds
214
Commissioning the Cooling System
214
Heat Exchanger Checks
215
Pumping Cabinet Control Power Checks
216
System Fill
217
System Fill and Air Venting
218
Normal Operation
220
Gating Tests
220
Gating Test Mode
220
SCR Firing Test
222
SGCT Firing Test
224
System Test
225
System Test Mode
225
Start/Stop Control Circuit
226
Status Indicators
227
Analog I/O
227
Configurable Alarms
231
18 Pulse Phasing Test
231
Line Terminal Resistance Measurements
232
Application of Medium Voltage
233
Input Phasing Check
233
DC Current Test
235
Tuning Procedure
238
Rectifier
238
Motor Impedance
243
Fluxspeed Regulator [INDUCTION MOTORS]
244
Fluxspeed Regulator [SYNCHRONOUS MOTORS]
249
Running the Load
253
Motor Starting Torque
253
Reaching Specific Load Points
253
Capturing Data
255
Drive Input Voltage Phasing Checks
255
Summary
255
(Required for AFE Drives Only)
257
Summary
257
Harmonic Analysis
257
DC Current Test
258
Summary
258
Load Test
259
Synchronous Transfer
261
Chapter 5
265
Component Definition and Maintenance
265
Control / Cabling Cabinet Components
265
Voltage-Sensing Assembly
268
Voltage-Sensing Circuit Board Assembly Replacement
268
Input Transient Protection
269
Overview
269
Transient Suppression Network (TSN)
270
Description
270
MOV Suppressor
270
MOV Fuse
271
Transient Suppression Network Fuse Replacement
272
Metal-Oxide Varistor Replacement
273
Surge Arresters
274
Description
274
Operation
275
Surge Arrester Replacement
276
Field Test and Care
277
Output Grounding Network Capacitor Replacement
277
Ground Filter Replacement
279
Hall Effect Sensor Replacement
280
Current Transformer Replacement
281
Filter Capacitor Cabinet
282
Filter Capacitors
282
Filter Capacitor Replacement
284
Testing Filter Capacitors
285
Converter Cabinet Components
287
Converter Cabinet
289
Powercage
289
SGCT and Snubber Circuit
291
Checking Clamping Pressure
292
Clamping Pressure Adjustment
292
Symmetrical Gate Commutated Thyristor Replacement
293
Board Replacement
296
Detachment of Coolant System from Powercage Modules
299
Reconnecting the Coolant System to a Powercage Module
303
Silicon Controlled Rectifier and SCR Self-Powered Gate Driver
299
Chill Block Removal and Replacement
303
Instructions for Removing Chill Block Assembly
303
Instructions for Inserting Chill Block Assembly
304
Powercage Removal and Replacement
305
Snubber Resistors
306
Testing Snubber Resistors
307
Sharing Resistors
307
Testing Sharing Resistors
308
Snubber and Sharing Resistor Replacement
309
Snubber Capacitor Replacement
311
Self-Powered Gate Driver Board - SPGDB
312
Description
312
Board Calibration
312
Test Points Description
312
Terminal/Connections Description
313
Testing Procedure for SCR Self-Powered Gate Driver Board
314
Equipment Needed
314
Procedure
314
Fiber Optic Cabling
318
DC Link Reactor
320
Control Power Components
322
Ride-Through
322
AC/DC Power Supply
323
Description
323
Location
324
Terminal / Connections Descriptions
325
Replacement Procedure
326
UPS Option
327
UPS Replacement Procedure
328
Cooling System
329
Cooling Circuit
330
Chill Blocks
330
Coolant Pumps
330
Pump Maintenance and Replacement
331
Pump Seal Replacement
331
Pump Replacement with Drive Running
332
Piping, Tubing and Connectors
334
Non-Return Valves
334
Pressure Indicator
335
Pressure Switch
335
Thermostatic Valve
335
Thermostatic Valve Replacement
335
Repair Instructions - Element Testing
336
Element Replacing
336
Heat Exchanger
337
Fluid Conductivity
338
Temperature Sensor
338
De-Ionizing Cartridge and Mesh Filter
339
Replacing the Mesh Filters
340
Reservoir Circuit
341
Fluid Top-Up
341
Strainers
341
Coolant
342
Maintaining Coolant Ratio
343
Leakage Checks
344
System Drain
345
Low Voltage Control Section
345
DC/DC Power Supplydescription
346
Description
346
Terminal/Connections Descriptions
347
Replacement Procedure for DC/DC Power Supply
348
Printed Circuit Board Replacement
349
IO Connectors on Control Boards
349
Drive Processor Module
350
Drive Processor Module Replacement
352
Instructions to Replace the Drive Processor Module
352
ACB Analog Control Board
354
Leds
358
Interface Module (IFM)
358
Analog Inputs and Outputs
358
Current Loop Transmitter
359
Isolated Process Receiver
359
Non-Isolated Process Outputs
360
Auxiliary +24V Power Supply
361
ACB Analog Control Board Replacement
361
Tachometer Feedback Board
362
Encoder Options
362
Quadrature Encoder Operation
365
Positional Encoder Operations
366
Positional Encoder Guidelines
367
External Input/Output Boards
368
External Input/Output Board Replacement
369
Optical Interface Boards (OIB)
370
Optical Interface Board Replacement
371
Optical Interface Base Board (OIBB)
373
Optical Interface Base Board Test Points
374
Downloading Firmware
375
Introduction
375
Overview
375
Powerflex 7000 in Download Mode
378
Reloading the Parameters
381
Setting Elapsed Time
382
Downloading the Terminal Firmware
383
Using Flash Memory Card
383
Dosfwdl
383
Method
384
Setting up Diagnostic Trending
384
Diagnostic Setup
385
Setting up the Trend
385
Printing (Uploading) Data from the Drive
391
Overview
391
Creating an Empty Notepad (.Txt) File
392
Setting up Hyperterminal Connection
394
Uploading the Data from the Drive
396
Printing (Uploading) Control Data
399
Set up Hyperterminal Connection
400
Printing Control Data
401
Environmental Considerations
403
Hazardous Materials
403
Disposal
405
Operational Maintenance
405
Preventive Maintenance Check List
405
Annual Maintenance
406
Initial Information Gathering
406
Physical Checks
407
Power)
407
Control Power Checks (no Medium Voltage)
408
Final Power Checks before Restarting
408
Additional Tasks During Preventive Maintenance
409
Final Reporting
409
Time Estimations
410
Tool / Parts / Information Requirements
410
Appendix A Rating Code
415
Powerflex 7000 Drive Selection Explanation
415
When Is an Encoder Required
416
Powerflex 7000 Drive Performance (Torque Capabilities)
417
Glossary of Terms
418
Torque Requirements
421
Appendix B Drive Meggering
423
Meggering the Powerflex 7000
423
Equipment Required
424
Procedure
424
Appendix D
429
Powerflex 7000 Maintenance Schedule
429
Advertisement
Rockwell Automation Allen-Bradley PowerFlex 7000L User Manual (40 pages)
Brand:
Rockwell Automation
| Category:
DC Drives
| Size: 5.59 MB
Table of Contents
Table of Contents
3
Preface
5
About this Publication
5
Download Firmware, AOP, EDS, and Other Files
5
Summary of Changes
5
Additional Resources
6
Abbreviations
6
What Is the Powerflex 7000 Drive Safe Torque off Option
7
Safety Standards Applied to Safe Torque off Option
8
Introduction
9
Safety Certification
9
Important Safety Considerations
9
Safety Cat. 3 Performance Definition
10
Stop Category Definitions
10
Performance Level and Safety Integrity Level (SIL) CL3
10
Functional Proof Tests
11
PFD and PFH Definitions
11
Safety Parameter Data
11
Safe State
12
Safety Reaction Time
12
Considerations for Safety Ratings
12
Contact Information if Safety Option Failure Occurs
12
Powerflex 7000 Drive Safe Torque off Operation
13
Wiring
16
Drive Input Isolation Device Interlock
16
Product Compatibility
19
Parameter Setup
19
Commissioning
20
Verify Operation
20
STO System Components Location
23
Optical Interface Boards 2
25
Replace Optical Interface Board 2
26
Optical Interface Base Board Safety
27
Replace Optical Interface Base Board Safety
28
Optical Interface Base Board Safety Test Points
29
Rockwell Automation Allen-Bradley PowerFlex 7000L Installation Instructions Manual (28 pages)
Medium Voltage AC Drive, Transportation and Handling Procedures
Brand:
Rockwell Automation
| Category:
Controller
| Size: 4.64 MB
Table of Contents
Table of Contents
3
Preface
5
Summary of Changes
5
What Is Not in this Manual
5
Who Should Use this Manual
5
Commissioning Support
6
General Precautions
6
Additional Resources
7
General Handling Information
9
Chapter 1
10
Shipping Details
10
Receiving the Drive
10
Export Crate
14
Accessories
16
Storage
17
Planning
19
Chapter 2 Leveling
19
Rigging Contractor
19
Overhead Lifting
20
Rod or Pipe Rollers
23
Fork Lift Trucks
24
Removing Wooden Skids
25
Removing Lifting Angles
25
Items Shipped Loose
26
Further Instructions
26
Advertisement
Advertisement
Related Products
Rockwell Automation PowerFlex 7000
Rockwell Automation PowerFlex 700S
Rockwell Automation PowerFlex 700
Rockwell Automation PowerFlex 700L
Rockwell Automation PowerFlex 700H
Rockwell Automation Allen-Bradley PowerFlex 7000A
Rockwell Automation MagneMotion 700-0871-00
Rockwell Automation MagneMotion 700-1573-00
Rockwell Automation MagneMotion 700-1842-00
Rockwell Automation Allen-Bradley 7712
Rockwell Automation Categories
Controller
Control Unit
Power Supply
DC Drives
Industrial Equipment
More Rockwell Automation Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL