PREVOST X3-45 VIP 2015 Manuals

Manuals and User Guides for PREVOST X3-45 VIP 2015. We have 4 PREVOST X3-45 VIP 2015 manuals available for free PDF download: Maintenance Manual, Owner's Manual

PREVOST X3-45 VIP 2015 Maintenance Manual (1214 pages)

Brand: PREVOST | Category: Buses | Size: 53.12 MB

Table of Contents
9
Section Change Log
10
Foreword
11
Schematics
11
Safety Notice
11
Data Plates and Certifications
12
Engine
12
Transmission
12
Drive Axle
12
Front Axles
12
Coach Final Record
13
Safety Certification
13
DOT Certification Label
13
Fuel Tank Label
13
EPA Engine Label
13
Vehicle Identification Number (VIN)
13
Fastener
16
Fastener Strength Identification
16
Standard Torque Specifications
17
Sae
17
Metric
19
Self-Locking Fasteners
21
Recommendations for Reuse
21
Six Lobed Socket Head
22
Hose Clamp Torque
25
Welding Process
26
Steel - Steel Welding
26
Steel with Stainless Steel or Stainless Steel with Stainless Steel Welding
26
Steel - Stainless Steel Welding
27
Section Change Log
38
Torque Tables
39
Power Plant Cradle Installation
39
Belt Tensioners and Idlers
40
Volvo D13 Engine
42
System Overview
42
Engine Harness
43
Engine Overview
47
Engine & Exhaust Aftertreatment System Diagram
49
Engine Oil
51
Oil Quality
51
Oil Change Intervals
51
Oil Filters
51
Synthetic Lubrication
52
Oil Viscosity
52
Oil Additives
53
Oil Consumption
53
Oil Change
53
Oil Filters Change
53
Checking the Oil Level
54
Power Plant Assembly Removal
55
Power Plant Assy. Installation
58
Engine Mounts
59
Electronic Foot Pedal Assembly (Efpa) & Throttle Position Sensor
59
Automatic Belt Tensioners and Idler Pulleys Inspection
59
Bearing Inspection
60
Automatic Belt Tensioner Bushing Wear
61
Belts and Idlers Visual Inspection
61
Engine Protection Strategy
61
Specifications
72
Section Change Log
73
Torque Tables
74
Fuel System
74
Miscellaneous Torques
74
Fuel System
75
Fuel Valves
75
Fuel Filters
75
Primary Fuel Filter Replacement
76
Secondary Fuel Filter Replacement
78
Priming the Fuel System
78
Priming Fuel System
78
Filter Replacement
79
Fuel Pump Removal and Installation
80
Fuel Lines and Flexible Hoses
81
Preheater Fuel Filter
81
Fuel Tank
82
Polyethylene Fuel Tank
82
Tank Removal (Polyethylene)
82
Fuel Tank Verification (Polyethylene)
82
Polyethylene Fuel Tank Repair
84
Steel Fuel Tank (Optional)
84
Steel Fuel Tank Drain Plug
84
Steel Tank Removal
85
Steel Tank Installation
86
Fuel Tank Yearly Inspection
86
Fuel Specifications
87
Fuel Type
88
Blending
88
Biodiesel Fuels
88
Biodiesel Fuels and Preheater
89
Biodiesel Fuels and the Engine
89
Air Cleaner (Dry Type)
89
Pre-Cleaner Servicing
89
Air Cleaner Servicing
89
Checking Restriction Indicator
89
Replacing the Filter
89
General Recommendations
91
Air Cleaner Restriction Indicator
91
Fuel Pedal
92
Fuel Pedal Adjustment
92
Section Change Log
96
Torque Tables
97
X3 Series
97
H3 Series
99
Miscellaneous Torques
103
Exhaust Aftertreatment System (Eats) Overview
104
Maintenance
105
Flexible Coupling Installation
105
Diesel Particulate Filter (Dpf)
106
Diesel Particulate Filter Assembly Removal
108
Catalytic Converter
110
Removal
110
Assembling Catalytic Converter
111
Diffuser Assembly
113
Diffuser Adjustment
113
Maintenance
114
Diffuser Extension - (H3-45 Vip / X3-45 Vip)
114
Diesel Exhaust Fluid (Def) Tank and Injection System
114
Diesel Exhaust Fluid
114
Def Tank Cleaning
117
Pump Assembly Filter Element Replacement
117
Filler Nec Kstrainer
118
Aftertreatment Hydrocarbon Doser
118
Replacement
118
Torque Tables
123
Hose Clamps
123
Pulleys, Idlers & Tensioners
124
Cooling Assembly
125
Miscellaneous
126
Description
127
Maintenance
129
General Recommendations
129
Coolant Filter Housing Shut-Off Valve - Spindle Servicing
130
Hoses
131
Hose Clamps on Coolant Lines
131
Constant-Torque Hose Clamps on Charge Air Cooler (Cac)
132
Maintenance
133
Thermostat Operation
133
Thermostat Replacement
133
Checking New Thermostat
133
Coolant
134
Coolant Level Verification
134
Coolant Level Sensor
134
Thawing Cooling System
134
Coolant Recommendations for Volvo D13 Engine
134
Coolant Sampling
137
Draining Cooling System
138
Filling Cooling System
139
Flushing
140
Cooling System Descalers
140
Reverse Flushing
141
Spin-On Coolant Filter
141
Cooling Assembly
146
Cooling Fan Replacement
146
Cooling Fan Shroud Removal & Installation
146
H3 Series Vehicles - Cooling Pack (Radiator & Cac) Removal & Installation
148
X3 Series Vehicles - Cooling Pack (Radiator & Cac) Removal & Installation
154
Charge Air Cooler (Cac) in Vehicle Removal
160
Section Change Log
169
Torque Tables
170
Alternators and Surrounding Components
170
Electrical Connections - Batteries, Miscellaneous
173
General Description
179
Wiring Diagrams
179
Using Wiring Diagrams
179
Testing Circuits
180
Wire Sizes and Colors
180
Wire Identification
180
Spare Wires
182
Circuit Breakers
182
Main Circuit Breakers on Coaches
182
Main Circuit Breakers on VIP Motorhomes
182
VECR/VECF Circuit Breakers
183
Multiplex Fuses
183
Relays
183
Cooling Fan Connections
184
Electronic Ground
184
Precautions
185
Corrosion Inhibitor
185
Electronic Modules
185
MCM
185
Replacing the MCM
185
Uploading a Multiplex Program Update into the MCM
186
I/O-Ea and I/O-Eb Modules
186
Replacing I/O-EA or I/O-EB Modules
186
Electronic Modules Connector Pin-Out
187
Available Test Modes
191
Multiplex Input Test
191
Electric Motor Test Sequence
192
Test Sequence - Coaches Only
193
Test Sequence - VIP with Central HVAC System
194
Test Sequence - VIP with Small HVAC System
195
Alternator Test
196
Limp-Home Modes
196
Driver Information Display Limp-Home Mode
196
Lower Priority I/O-Ea & I/O-Eb Modules for Breakdown Service
196
Forced Activation of the Cooling Fans
196
Essential Functions to Operate the Vehicle
197
Available Functions
197
Networks
197
Dl0 (Bbus Mux) Network
197
Dl0 (Bbus Mux) Connection on the Telltale Panel and the Hvac Control Unit
198
Spare Dl0 (Bbus Mux)
198
Troubleshooting
198
Probing Voltage on the Multiplex Circuits
198
Dl0 (Bbus Mux) Network Layout and Troubleshooting
199
Multiplex Troubleshooting Table
204
Electrical System Diagnostic through the DID
211
Electrical Compartments
212
X3 Series Main Power Compartment (Rjb)
214
X3 Series Front Electrical and Service Compartment (Fjb)
216
H3 Series Main Power Compartment (Rjb)
218
H3 Series Vehicle Electrical Center Rear (VECR)
219
H3 Series Front Electrical and Service Compartment (Fjb)
219
H3 Series Vehicle Electrical Center Front (VECF)
220
A/C Module
220
Engine Rear Start Panel
221
Entrance Door & Wiper Control Modules
221
Overhead Compartment Module
222
Batteries
222
Battery Installation X3 Series
222
Battery Installation H3 Series
224
Agm Batteries
225
Battery Discharge Protection
225
Main Electrical Shut-Off Switch
225
Battery Removal and Installation - X3 Series
226
Agm Battery Rating
229
Battery Testing
229
Visual Inspection
229
Removing Surface Charge
229
Load Test
229
Battery Charging
230
Agm Battery Charging Precautions
233
Battery Equalization and Agm Batteries
233
Cleaning and Inspection
233
Common Causes of Battery Failure
234
Troubleshooting
234
Battery Voltage Warning" Pictogram
234
Voltage Gauge Definitions
234
BATTERY Warning Pictogram MAY Appear as a Reminder
235
Battery Equalizer
235
Supercapacitor Starting Module (Option)
235
Starting the Vehicle with Depleted Batteries
235
Starting Module Status Led
236
Troubleshooting
236
Maintenance
236
Handling and Storage
236
Prime Energy Management System
237
Components
237
DID Display
238
Alternators
238
Identifying a Defective Alternator
238
Alternator Identification
238
Identifying a Defective Alternator Using the Instrument Cluster DID
238
Identifying a Defective Alternator - Back-Probing AE49 & AE52 Multiplex Modules Method
239
Alternator Drive Belt
239
Removal and Installation
239
Adjustment
239
Starter
240
Engine Block Heater
240
Maintenance
240
Exterior Lighting
240
X3 Series Headlamps
243
Maintenance
243
Halogen Bulb Replacement
244
Headlamp Module Replacement
244
Directional Turn Signal Replacement
245
Xenon Bulbs Replacement
246
H3 Series Headlamps
247
Maintenance
247
Headlamp Bulbs Replacement
247
Front Turn Signal Replacement
248
Optional Xenon Headlamp
248
Aiming Headlamps
249
Headlamps Adjustment
249
X3 Series Stop, Tail, Directional, Back-Up, and Hazard Warning Lights
251
Lamp Removal and Replacement
251
Center Stoplights and Cyclops Light Removal and Replacement
251
H3 Series Stop, Tail, Directional, Back-Up, and Hazard Warning Lights
252
Lamp Removal and Replacement
252
High-Mounted Stop Light Removal and Replacement
252
License Plate Light
252
Clearance, Identification and Marker Lights
253
Clearance and Identification Lights Removal and Replacement
253
Marker Lights Removal and Replacement
253
Docking and Cornering Lights
253
Lamp Removal and Replacement
254
Fog Lights
254
H3 Models Fog Light Removal and Replacement
254
X3 Models Fog Light Removal and Replacement
255
Baggage Compartment, Main Power Compartment Lights
256
Engine Compartment Lighting
256
Interior Lighting Equipment
256
Control Panel Lighting
256
Switch Lighting
257
Instrument Cluster Lights
257
X3 Series - Stepwell Lights
257
Bulb Removal and Replacement
257
H3 Series - Stepwell Lights
257
Coach Entrance
257
VIP Entrance
257
Bulb Removal and Replacement
258
Driver's Area Ceiling Lights
258
Passenger Section Lighting
258
LED Indirect Lighting / Overhead Compartment Interior Lighting
259
LED Direct Lighting
259
Removal and Replacement of Reading Lamp Bulb
259
Lavatory Night-Light
259
Bulb Removal and Replacement
259
Light Bulb Data
260
Specifications
261
Section Change Log
287
Torque Tables
288
Allison Transmission
288
Volvo I-Shift Transmission
289
Description
289
Allison Automatic Transmission
290
Retarder
290
Volvo I-Shift Transmission
290
Allison Transmission Maintenance
291
Manual Fluid Level Check
291

PREVOST X3-45 VIP 2015 Maintenance Manual (1008 pages)

Brand: PREVOST | Category: Automobile | Size: 52.56 MB

Section 00: General Information

9
- Table of Contents
  9
- Precautions to be Observed before Welding
  10
- Illustrations
  10
- Foreword
  10
- Schematics
  10
- Safety Notice
  14
- Data Plates and Certifications
  14
- Engine
  14
- Transmission
  14
- Figure 2: Allison Transmission
  14
- DOT Certification Label
  15
- Figure 6: I-Beam Axle Typical Serial & Model Numbers
  15
- Figure 3: I-Shift Transmission
  15
- Figure 5: Isf Typical Serial & Model Numbers 16136
  15
- Safety Certification
  15
- Drive Axle
  15
- Coach Final Record
  15
- Figure 4: Data Plate Location with Model no ., Serial no
  15
- Power Steering Pump
  15
- Front Axles
  15
- Fuel Tank Label
  16
- EPA Engine Label
  16
- Vehicle Identification Number (VIN)
  16
- Figure 8: Dot Certification Plate
  16
- Figure 10: Vehicle I.D
  16
- Figure 11: Vehicle Identification Number
  17
- Fastener
  18
- Fastener Strength Identification
  18
- Figure 12: Thread Notation
  19
- Figure 13: Bolt Strength Markings
  19
- Standard Torque Specifications
  20
- Sae
  20
- Metric
  22
- Figure 14: Self-Locking Fasteners
  24
- Self-Locking Fasteners
  24
- Recommendations for Reuse
  24
- Six Lobed Socket Head
  25
- Figure 15: Metric - Us Standard Conversion Table
  26
- Figure 16: Conversion Chart
  27
- Hose Clamp Torque
  28
Section 01 : Engine

39
- Volvo D
  39
- Power Plant Cradle Installation
  41
- Torque Tables
  41
- Belt Tensioners and Idlers
  42
- System Overview
  43
- Volvo D13 Engine
  43
- Overview
  46
- Engine Oil
  51
- Oil Change Intervals
  51
- Oil Filters
  51
- Oil Quality
  51
- Oil Additives
  52
- Oil Consumption
  52
- Oil Viscosity
  52
- Synthetic Lubrication
  52
- Oil Change
  53
- Oil Filters Change
  53
- Checking the Oil Level
  54
- Power Plant Assembly Removal
  54
- Engine Mounts
  57
- Power Plant Assy. Installation
  57
- Automatic Belt Tensioners and Idler Pulleys Inspection
  58
- Bearing Inspection
  58
- Electronic Foot Pedal Assembly (Efpa) & Throttle Position Sensor
  58
- Automatic Belt Tensioner Bushing Wear
  59
- Belts and Idlers Visual Inspection
  59
- Engine Protection Strategy
  59
- Specifications
  61
Section 03 : Fuel System

69
- Fuel Line Fittings
  71
- Torque Tables
  71
- Fuel System
  72
- Miscellaneous Torques
  72
- Fuel Valves
  73
- Fuel Filters
  74
- Primary Fuel Filter Replacement
  75
- Priming the Fuel System
  76
- Secondary Fuel Filter Replacement
  76
- Davco Fuel Pro 382
  77
- Fuel Pump Removal and Install Tion
  77
- Fuel Lines and Flexible Hoses
  79
- Fuel Tank
  79
- Preheater Fuel Filter
  79
- Tank Removal
  80
- Fuel Tank Verification
  81
- Polyethylene Fuel Tank Repair
  81
- Tank Installation
  81
- Biodiesel Fuels
  82
- Blending
  82
- Fuel Specifications
  82
- Fuel Type
  82
- Air Cleaner (Dry Type)
  83
- Air Cleaner Servicing
  83
- Biodiesel Fuels and Auxiliary Heaters
  83
- Biodiesel Fuels and the Engine
  83
- General Recommendations
  83
- Pre-Cleaner Servicing
  83
- Air Cleaner Restriction Indicator
  84
- Fuel Pedal
  84
- Fuel Pedal Adjustment
  84
- Potentiometer
  84
- Specifications
  86
Section 04 : Exhaust and Aftertreatment

87
- Torque Tables
  88
- X3 Series
  88
- H3 Series
  90
- Miscellaneous Torques
  93
- Exhaust Aftertreatment System Overview
  94
- Diesel Particulate Filter (Dpf)
  95
- Flexible Coupling Installation
  95
- Maintenance
  95
- Diesel Particulate Filter Assembly Removal
  96
- Catalytic Converter
  97
- Removal
  98
- Assembling Catalytic Converter
  99
- Diffuser Assembly
  100
- Diffuser Adjustment
  101
- Diffuser Extension - (H3-45 Vip / X3-45 Vip)
  101
- Maintenance
  101
- Diesel Exhaust Fluid
  102
- Diesel Exhaust Fluid (Def) Tank and Injection System
  102
- Def Tank Cleaning
  104
- Pump Assembly Filter Element Replacement
  105
- Aftertreatment Hydrocarbon Doser
  106
- Filler Neck Strainer
  106
- Replacement
  106
Section 05A: H3 Series Cooling System

109
- Hose Clamps
  112
- Torque Tables
  112
- Pulley, Idlers & Tensioners
  113
- Cooling Fan Drive Mechanism
  114
- Right Angle Gearbox
  115
- Miscellaneous Torques
  116
- Description
  117
- General Recommendations
  118
- Hose Clamps on Coolant Lines
  118
- Hoses
  118
- Maintenance
  118
- Constant-Torque Hose Clamps on Charge Air Cooler (Cac) System
  120
- Oetiker Screw Clamps
  120
- Checking Thermostat
  121
- Coolant
  121
- Coolant Level Sensor
  121
- Coolant Level Verification
  121
- Thermostat Operation
  121
- Thermostat Replacement
  121
- Coolant Recommendations for Volvo D13 Engine
  122
- Cooling System Recommendations
  122
- Thawing Cooling System
  122
- Coolant Sampling
  123
- Draining Cooling System
  123
- Filling Cooling System
  125
- Flushing
  125
- Cooling System Descalers
  126
- Reverse Flushing
  126
- Spin-On Coolant Filter
  126
- Maintenance
  127
- Radiator
  127
- Radiator Removal & Installation
  127
- Charge Air Cooler (Cac) Leakage
  131
- Cooling Fan Drive Mechanism
  131
- Drive Pulley and Universal Joint Shaft
  131
- Idler Replacement
  132
- Electrical Locking
  133
- Locking Radiator Fan Clutch for Emergency Operation
  133
- Mechanical Locking in Case of Power Failure
  133
- Variable Speed Cooling Fan
  133
- Fan Removal / Installation
  134
- Fan Right Angle Gearbox
  134
- Inspection
  134
- Maintenance
  134
- Maintenance
  135
- Oil Change
  135
- Removal / Installation
  135
- Cooling Fan Drive Belt
  136
- Maintenance
  136
- Mounting the Drive Belt
  136
Section 05B: X3 Series Cooling System

139
- Constant-Torque Hose Clamps - Charge Air Cooler (CAC)
  142
- Torque Tables
  142
- Fan Bolts
  144
- Right Angle Gearbox - Oil Level Plug
  145
- Description
  146
- Water Pump - Body to
  146
- Constant-Torque Hose Clamps on Coolant Lines -Volvo D13
  148
- General Recommendations
  148
- Hoses
  148
- Maintenance
  148
- Constant-Torque Hose Clamps on Charge Air Cooler (Cac)
  149
- Installation
  149
- Maintenance
  149
- Checking Thermostat
  150
- Cool Ant
  150
- Coolant Level Sensor
  150
- Coolant Level Verification
  150
- Thawing Cooling System
  150
- Thermostat Operation
  150
- Thermostat Replacement
  150
- Coolant Recommendations for Volvo D13 Engine
  151
- Cooling System Recommendations
  151
- Coolant Sampling
  152
- Draining Cooling System
  153
- Filling Cooling System
  154
- Cooling System Descalers
  155
- Flushing
  155
- Reverse Flushing
  155
- Maintenance
  156
- Radiator
  156
- Spin-On Coolant Filter
  156
- Radiator Removal & Installation
  157
- Charge Air Cooler Leakage
  159
- Cooling Fan Drive Mechanism
  160
- Drive Pulley and Universal Joint Shaft
  160
- Idler Replacement
  160
- Electrical Locking
  161
- Locking Radiator Fan Clutch for Emergency Operation
  161
- Mechanical Locking in Case of Power Failure
  161
- Variable Speed Cooling Fan
  161
- Fan Removal / Installation
  162
- Fan Right Angle Gearbox
  162
- Inspection
  162
- Maintenance
  162
- Maintenance
  163
- Oil Change
  163
- Removal / Installation
  163
- Cooling Fan Drive Belt
  164
- Maintenance
  164
- Mounting the Drive Belt
  164

PREVOST X3-45 VIP 2015 Maintenance Manual (1108 pages)

Brand: PREVOST | Category: Automobile | Size: 70.14 MB

Section 00: General Information

7
- Table of Contents
  7
- Section Change Log
  8
- Foreword
  9
- Schematics
  9
- Precautions to be Observed before Welding
  9
- Safety Notice
  13
- Data Plates and Certifications
  13
- Engine
  13
- Transmission
  13
- Drive Axle
  14
- Front Axles
  14
- Coach Final Record
  14
- Safety Certification
  14
- DOT Certification Label
  14
- Fuel Tank Label
  14
- Vehicle Identification Number (VIN)
  15
- EPA Engine Label
  15
- Fastener
  17
- Fastener Strength Identification
  17
- Standard Torque Specifications
  18
- Sae
  18
- Metric
  20
- Self-Locking Fasteners
  22
- Recommendations for Reuse
  22
- Six Lobed Socket Head
  23
- Hose Clamp Torque
  25
Section 01: Engine

35
- Section Change Log
  36
- Torque Tables
  37
- X-Series Power Plant Cradle Installation
  37
- Belt Tensioners and Idlers
  38
- H-Series Power Plant Cradle Installation
  40
- System Overview
  41
- Volvo D13 Engine
  41
- Overview
  42
- Engine Oil
  48
- Oil Change Intervals
  48
- Oil Filters
  48
- Oil Quality
  48
- Oil Viscosity
  49
- Synthetic Lubrication
  49
- Oil Additives
  50
- Oil Change
  50
- Oil Consumption
  50
- Checking the Oil Level
  51
- Oil Filters Change
  51
- Power Plant Assembly Removal
  53
- Engine Mounts
  55
- Power Plant Assy. Installation
  55
- Automatic Belt Tensioners and Idler Pulleys Inspection
  56
- Electronic Foot Pedal Assembly (Efpa) & Throttle Position Sensor
  56
- Automatic Belt Tensioner Bushing Wear
  58
- Bearing Inspection
  58
- Belts and Idlers Visual Inspection
  58
- Engine Protection Strategy
  58
- Specifications
  60
Section 03 : Fuel System

67
- Section Change Log
  68
- Fuel System
  69
- Miscellaneous Torques
  69
- Torque Tables
  69
- Fuel Filters
  70
- Fuel System
  70
- Fuel Valves
  70
- Primary Fuel Filter Replacement
  71
- Priming the Fuel System
  73
- Secondary Fuel Filter Replacement
  73
- Davco Fuel Pro 382
  74
- Filter Replacement
  74
- Priming Fuel System
  74
- Fuel Pump Removal and Installation
  75
- Fuel Lines and Flexible Hoses
  76
- Preheater Fuel Filter
  76
- Fuel Tank
  77
- Tank Removal
  77
- Fuel Tank Verification
  78
- Tank Installation
  78
- Fuel Specifications
  79
- Fuel Type
  79
- Polyethylene Fuel Tank Repair
  79
- Air Cleaner (Dry Type)
  80
- Biodiesel Fuels
  80
- Biodiesel Fuels and Preheater
  80
- Biodiesel Fuels and the Engine
  80
- Blending
  80
- Air Cleaner Servicing
  81
- Checking Restriction Indicator
  81
- Pre-Cleaner Servicing
  81
- Replacing the Filter
  81
- General Recommendations
  82
- Air Cleaner Restriction Indicator
  83
- Fuel Pedal
  83
- Fuel Pedal Adjustment
  83
- Potentiometer Replacement
  83
- Specifications
  85
Section 04 : Exhaust and Aftertreatment

87
- Section Change Log
  88
- Torque Tables
  89
- X3 Series
  89
- H3 Series
  91
- Miscellaneous Torques
  94
- Exhaust Aftertreatment System Overview
  95
- Diesel Particulate Filter (Dpf)
  96
- Flexible Coupling Installation
  96
- Maintenance
  96
- Diesel Particulate Filter Assembly Removal
  97
- Catalytic Converter
  98
- Removal
  99
- Assembling Catalytic Converter
  100
- Diffuser Adjustment
  102
- Diffuser Assembly
  102
- Diesel Exhaust Fluid (Def) Tank and Injection System
  103
- Diffuser Extension - (H3-45 Vip / X3-45 Vip)
  103
- Maintenance
  103
- Diesel Exhaust Fluid
  104
- Def Tank Cleaning
  105
- Pump Assembly Filter Element Replacement
  106
- Aftertreatment Hydrocarbon Doser
  107
- Filler Nec Kstrainer
  107
- Replacement
  107
Section 05A: H3 Series Cooling System

109
- Section Change Log
  111
- Hose Clamps
  112
- Torque Tables
  112
- Pulley, Idlers & Tensioners
  113
- Cooling Fan Drive Mechanism
  114
- Right Angle Gearbox
  115
- Description
  116
- Miscellaneous Torques
  116
- General Recommendations
  118
- Hose Clamps on Coolant Lines
  118
- Hoses
  118
- Maintenance
  118
- Constant-Torque Hose Clamps on Charge Air Cooler (Cac) System
  120
- Oetiker Screw Clamps
  120
- Checking New Thermostat
  121
- Thermostat Operation
  121
- Thermostat Replacement
  121
- Coolant
  122
- Coolant Level Sensor
  122
- Coolant Level Verification
  122
- Coolant Recommendations for Volvo D13 Engine
  122
- Thawing Cooling System
  122
- Coolant Sampling
  123
- Draining Cooling System
  124
- Filling Cooling System
  125
- Cooling System Descalers
  126
- Flushing
  126
- Reverse Flushing
  127
- Spin-On Coolant Filter
  127
- Maintenance
  128
- Radiator
  128
- Radiator Removal & Installation
  128
- Charge Air Cooler (Cac) Leakage
  132
- Cooling Fan Drive Mechanism
  132
- Drive Pulley and Universal Joint Shaft
  132
- Idler Replacement
  132
- Variable Speed Cooling Fan
  133
- Electrical Locking
  134
- Inspection
  134
- Locking Radiator Fan Clutch for Emergency Operation
  134
- Maintenance
  134
- Mechanical Locking in Case of Power Failure
  134
- Fan Removal / Installation
  135
- Fan Right Angle Gearbox
  135
- Maintenance
  135
- Oil Change
  135
- Cooling Fan Drive Belt
  136
- Maintenance
  136
- Mounting the Drive Belt
  136
- Removal / Installation
  136
Section 05B: X3 Series Cooling System

139
- Section Change Log
  140
- Hose Clamps
  141
- Torque Tables
  141
- Pulleys, Idlers & Tensionners
  142
- Cooling Assembly
  143
- Description
  144
- Miscellaneous
  144
- General Recommendations
  147
- Hose Clamps on Coolant Lines
  147
- Hoses
  147
- Maintenance
  147
- Constant-Torque Hose Clamps on Charge Air Cooler (Cac)
  148
- Maintenance
  148
- Thermostat Operation
  148
- Thermostat Replacement
  148
- Coolant
  149
- Coolant Level Sensor
  149
- Coolant Level Verification
  149
- Thawing Cooling System
  149
- Coolant Recommendations for Volvo D13 Engine
  150
- Coolant Sampling
  152
- Draining Cooling System
  152
- Cooling System Descalers
  154
- Filling Cooling System
  154
- Flushing
  154
- Reverse Flushing
  155
- Spin-On Coolant Filter
  155
- Cooling Assembly
  156
- Maintenance
  156
- Cooling Fan Replacement
  158
- Cooling Fan Shroud Removal & Installation
  159
- Cooling Pack (Radiator & Cac) Removal & Installation
  160
- Charge Air Cooler (Cac) in Vehicle Removal
  166
- Specifications
  170

PREVOST X3-45 VIP 2015 Owner's Manual (190 pages)

Brand: PREVOST | Category: Buses | Size: 15.55 MB

Table of Contents

5
- Safety Precautions
  7
Vehicle Exterior 2-1

11
- Vehicle Exterior
  11
- Engine Compartment Components
  14
- Engine Compartment R.h. Side Door
  15
- Engine Compartment Rear Door
  15
- Catalytic Converter Access Door
  16
- Exhaust Aftertreatment System Access Door
  16
- Radiator Door
  16
- Condenser Compartment (A/C)
  17
- Evaporator Compartment
  17
- Front Electrical and Service Compartment
  18
- Baggage Compartments
  19
- Reclining Bumper Compartment
  19
- Entrance Door
  20
- Fuel and Diesel Exhaust Fluid (Def) Filler Door
  20
- Keyless Entry System
  20
- 110-120 Volt Connector
  21
- Back-Up Camera
  21
- Rear View Mirrors
  21
- Trailer Hitch
  21
- Vehicle Interior
  23
Controls and Instruments 4-1

29
- Ignition Switch
  32
- Keys
  32
- Control Switches (2)
  34
- Transmission Control Pad (1)
  34
- Level Low System (4, 5, 6)
  35
- Mirror Controls (3)
  35
- Parking Brakes Control Valve (7)
  36
- Tag Axle Control Valve (8)
  36
- 12-Volt DC Power Outlet (12)
  37
- Accessory Pocket (11)
  37
- Ashtray (10)
  37
- Automatic Fire Detection and Suppression System (Afss)
  37
- Cigarette Lighter (9)
  37
- Trailer Air Supply Control Valve (Option) (13)
  37
- Cruise Control
  38
- Prevost Aware  Adaptive Cruise Braking
  39
- Tire Pressure Monitoring System (Tpms)
  44
- Dashboard
  48
- Control Switches
  49
- R.h. Dashboard Panel
  51
- Hvac Control Modules
  52
- Controls and Instruments
  53
- Air Vents
  54
- Instrument Cluster
  55
Other Features 5-1

79
- Other Features
  79
- Exhaust Aftertreatment System
  81
- Filtration and Regeneration Unit
  81
- Selective Catalytic Reduction Unit
  83
- Diesel Exhaust Fluid Def
  84
- Selective Catalytic Reduction - Driver Warning and Inducement
  84
- Def Tank Level Driver Warning and Inducement
  85
- Def Quality Driver Warning and Inducement
  86
- Scr System Tampering Driver Warning and Inducement
  87
- Driver Information Display (DID) Menus
  88
- Driving Mode Menus
  88
- Gauges
  89
- Fuel Data
  90
- Time/Distance
  91
- Prevost Liaison (Option)
  92
- Vehicle Messages
  92
- Display Settings
  93
- Non-Driving/Stationary Mode Menus
  93
- Diagnostics
  94
- Pre-Trip Assistant (Option)
  95
- Data Log
  97
- Aftertreatment
  98
- Password
  99
- Allison Transmission Electronic Controls
  100
- Engine Brake
  100
- Transmission Retarder
  100
- Antilock Braking System (Abs) - Automatic Traction Control (Atc) - Electronic Stability Control (Esc)
  101
- Exhaust Brake
  101
- Volvo Engine Brake (Veb)
  101
- Driver Controlled Differential Lock (Dcdl)
  102
- Locking the Dcdl
  102
- Operation Tips
  102
- Keyless Entry System
  103
- Keyless Operating Instructions
  103
- Retractable Tag Axle
  103
- Unlocking the Dcdl
  103
- Variable Assistance Steering Gear (Optional)
  103
- Programming and Managing Personal Codes
  104
- Programming Transmitters
  105
- Remote Entry Transmitter
  105
- Safety Precautions
  105
- Slide-Out Operation
  105
- Front and Rear Slide-Out Operation
  106
- Slide-Out Manual Override Procedure
  107
- Slide-Out Troubleshooting
  110
- Troubleshooting - Operating Conditions, Control & Mechanical Components
  110

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