Mazda MX-6 1989 Manuals

Manuals and User Guides for Mazda MX-6 1989. We have 1 Mazda MX-6 1989 manual available for free PDF download: Workshop Manual

Mazda MX-6 1989 Workshop Manual (768 pages)

Brand: Mazda | Category: Automobile | Size: 37 MB

Contents
1
Pre-Delivery Inspection and Scheduled Maintenance Services
2
Pre-Delivery Inspection Table
3
Exterior
3
Under Hood— Engine off
3
Scheduled Maintenance Services
4
General Information
10
Table of Contents
10
Important Information
11
Basic Assumptions
11
Safety Risk
11
Fundamental Procedures
11
Preparation of Tools and Measuring Equipment
12
Special Tools
12
Removal of Parts
12
Disassembly
12
Fundamental Procedures
12
Arrangement of Parts
13
Cleaning Parts for Reuse
13
Electrical System
14
Rubber Parts and Tubing
14
Jack and Safety Stand (Rigid Rack) Positions
15
Front End
15
Jack Position
15
Safety Stand Positions
15
Vehicle Lift
15
Towing
16
Tie-Down Hook - Front
16
Tie-Down Hook - Rear
16
Chassis Number Location
17
Units
17
Engine Model and Number Location
17
Abbreviations
17
Installation of a Mobile Two-Way Radio System
18
Lubricants and Greases
18
Caution
18
Warning
18
Hydraulic Lash Adjuster (HLA)
19
Cylinder Block
19
Piston
21
Piston Diameter
21
Piston and Piston Ring
21
Piston and Piston Pin
22
Connecting Rod
22
Crankshaft
23
Main Journal Diameter Undersize
23
Main Bearing and Connecting Rod Bearing
24
Oil Jet
24
Timing Belt
24
Timing Belt Tensioner and Idler Pulley
25
Timing Belt Tensioner Spring
25
Timing Belt Pulley and Camshaft Pulley
25
Timing Belt Cover (Lower and Upper)
25
Assembly
26
Piston Ring
27
Oil Clearance Inspection
29
Oil Clearance
29
Center Main Bearing Width
30
Pilot Bearing
30
Piston and Connecting Rod Assembly
30
Connecting Rod Cap
31
End Plate
33
Oil Pump
33
Stiffener
34
Oil Strainer
35
Oil Pan
35
Flywheel
35
Clutch Disc and Clutch Cover
36
Water Pump
36
Cylinder Head
37
Valve Seal
37
Valve and Valve Spring
38
Camshaft Oil Seal
39
Camshaft Cap
40
Seal Plate
40
Cylinder Head Cover
41
Camshaft Pulley
43
Timing Belt Pulley
43
Timing Belt Idler Pulley
44
Timing Belt Tensioner
44
Baffle Plate
45
Timing Belt Cover
45
Crankshaft Pulley
45
Auxiliary Parts
46
Knock Sensor
47
Oil Pressure Switch
47
Oil Cooler
47
Intake Manifold Assembly
47
Thermostat and Thermostat Cover
48
Spark Plug
48
Distributor
48
Center Cover
48
Alternator
49
Coolant Inlet Pipe and Bypass Pipe
49
Engine Hanger
49
Exhaust Manifold Assembly
50
Exhaust Manifold Insulator
50
P/S Oil Pump Bracket
50
Transaxle Assembly
51
Clutch under Cover
51
Engine Installation
52
Torque Specifications
52
Engine Mount
53
Exhaust Pipe
53
Extension Bar
53
Change Rod
53
Driveshaft
54
Lower Arm
54
Stabilizer Control Rod
54
P/S Oil Pump
55
A/C Compressor
55
Drive Beit
55
Clutch Release Cylinder
56
Speedometer Cable
56
Brake Vacuum Hose
56
Connector Location
57
Radiator
58
Heater Hose and Fuel Hose
58
Accelerator Cable
58
Battery and Battery Carrier
58
Air Cleaner Assembly
59
Engine Oil
59
Coolant
59
Check Engine Condition
59
Lubrication System
60
Lubrication Circuit (Dohc)
61
Outline
61
Lubrication Circuit (Sohc)
62
Specifications
63
Recommended SAE Viscosity
63
Troubleshooting Guide
63
Inspection
64
Engine Oil
64
Oil Pressure
64
Replacement
64
Oil Filter
65
Replacement
65
Oil Cooler
65
Removal and Installation
65
Oil Pan
66
Removal
66
Inspection
67
Installation
67
Oil Pump
68
Removal
68
Disassembly
70
Inspection
70
Oil Seal
72
Outer and Inner Gear
72
Oil Pump Cover
72
Assembly
72
Installation
72
Cooling System
73
Coolant Flow Chart (Dohc)
74
Outline
74
Coolant Flow Chart (Sohc)
75
Specifications
76
Troubleshooting Guide
76
Coolant Inspection
77
Coolant Quality
77
Coolant Leakage
77
Replacement
77
Radiator Cap
78
Anti-Freeze Solution Mixture Percentage
78
Radiator Cap Valve
78
Negative Pressure Valve
78
Inspection
78
Radiator Removal and Installation
79
Radiator Inspection
79
Water Pump
80
Removal
80
Installation
82
Thermostat
83
Removal
83
Inspection
83
Installation
83
Cooling Fan
84
Circuit Inspection
84
System Circuit
84
Fan Motor
85
Water Thermo Switch
86
Fuel and Emission Control Systems
87
Component Application
88
Outline
88
Input and Output Devices
90
Component Location
90
Specifications
94
Troubleshooting Guide
95
Troubleshooting with Sst
97
Inspection Procedure
98
After-Repair Procedure
98
Principle of Code Cycle
99
Code Cycle Break
99
Second Digit of Malfunction Code (Ones Position)
100
First Digit of Malfunction Code (Tens Position)
100
Code Number
100
Code No.2 (Ne Signal)
102
Code No.3 (G Signal)
102
Code No. 09 (Water Thermo Sensor)
104
No 11 Code (Intake Air Thermo Sensor)
105
Code No. 25 (Solenoid Valve—Pressure Regulator Control (PRC))
106
Code No. 34 (Solenoid Valve—Idle Speed Control (ISC))
106
No.41 Code (Solenoid Valve—Variable Inertia Control (VIC))
107
Switch Monitor Function
108
Neutral and Clutch Switches
109
Inspection Procedure
109
Idle Switch
110
Blower Switch
110
Headlight Switch
110
Rear Defroster Switch
110
Idle Adjustment
111
Idle Speed
111
Idle Mixture
112
Intake Air System
113
Component Description
113
Removal
114
Water Hose
115
Delivery Pipe Assembly
115
Parts Inspection
115
Air Cleaner Element
115
Air Cleaner Case
116
Throttle Body
116
Dynamic Chamber
117
Intake Manifold
117
Shutter Valves
117
Resonance Chamber
117
Throttle Lever
118
Replacement
118
Installation
119
Water Hose Spring Clamps
120
Gasket
120
Ground Harnesses
120
Solenoid Valve Connectors
120
Variable Inertia Control (VIC) System
121
Intake Inertia Effect
121
Component Description
122
Troubleshooting
122
Shutter Valve Actuator
123
VIC Solenoid Valve
123
Electrical Signal
124
Vacuum Signal
124
Vacuum Chamber
124
One-Way Check Valve
125
Idle Speed Control (Isc) System
126
Engine Control Unit
127
Isc System
128
BAC Valve
129
Air Valve
129
ISC Valve
130
Technical Data
131
Measurement
132
Engine (F6,F8,Fe Sohc)
132
Engine (Fe Dohc)
138
Engine (F2)
141
Lubrication System
144
Cooling System
145
Carburetor
146
Fuel and Emission Control System (Fe Dohc)
148
Engine Electrical System
150
Clutch
152
Manual Transaxle
153
Automatic Transaxle (Electronically Controlled and 4-Speed)
154
Automatic Transaxle (3-Speed)
160
Front and Rear Axles
162
Steering System
162
Braking System
163
Wheel and Tire
164
Suspension
164
Body Electrical System
165
Standard Bolt and Nut Tightening Torque
166
Reprogramming Procedure
170
Manual Mirror
205
Glass Run Channel
206
Glass Guide Rail
206
"A" Pillar Area
207
Wind Noise at Rear Door Comer Area
209
Wind Noise/Fluttering N Oise at Rear Quarter Window Area
212
Parts Information
213
5-Door Hatchback
214
4-Door Sedan
215
Affected Vin Range
250
Conditions Leading to Battery Problems
344
Battery Maintenance Responsibility
344
Battery Maintenance Record
344
Service Equipment Requirements
345
Charging and Load Testing Information
345
Battery Diagnostic Procedures
346
6A. Battery Diagnostic Procedures
348
Parts Information
350
Warrantable Charging And/Or Replacement
351
Warranty Claim Submission
351
Warranty Information
351

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Mazda MX-6 1989 Workshop Manual (768 pages)

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