Lexmark Optra 4049 Series Manuals

Manuals and User Guides for Lexmark Optra 4049 Series. We have 2 Lexmark Optra 4049 Series manuals available for free PDF download: Reference Handbook, Service Manual

Lexmark Optra 4049 Series Reference Handbook

Lexmark Optra 4049 Series Reference Handbook (259 pages)

Brand: Lexmark | Category: Printer | Size: 1.56 MB

Table of Contents

Table of Contents
2
4026-0Xx

8
- Diagnostics
  10
  - Start
    10
  - Power-On Self Test (Post)
    11
  - Service Error Codes
    12
- Diagnostics Aids
  22
  - Printer Diagnostic Test
    22
  - Service Diagnostic Test Page
    23
  - User Mode Print Test Page
    25
  - Configuration Mode
    26
  - Hex Trace
    28
  - Restoring Factory Defaults
    29
- Connectors
  30
- Parts Catalog
  37
4027-04W

44
- Diagnostics
  46
  - Start
    46
  - Power-On Self Test (POST)
    49
- Diagnostic Aids
  53
  - Customer Test Page (from WPS)
    53
  - Customer Test Page (Stand Alone)
    53
  - Developed Image Test
    53
  - WPS.INI File
    54
- Connectors
  55
- Parts Catalog
  61
- Diagnostics
  66
  - Start
    66
  - Power Test
    66
  - Reset, LAN Connected
    66
  - Symptoms after Reset
    67
- Diagnostic Aids
  68
  - Sample Print Test (Models 20X and 30X)
    68
  - Wrap Test for Adapter Ports
    68
  - LAN Connection Check
    69
  - Printer and LAN Checks
    69
  - Printer Checks
    70
  - LAN Checks
    70
- Parts Catalog
  71
4037 / 4047-05E

76
- Diagnostics
  76
  - Start
    76
  - Power-On Self Test (POST)
    78
- Diagnostic Aids
  82
  - Print Test (Main Menu)
    82
  - Diagnostics Mode
    82
  - Developed Image Test
    82
  - Diagnostics Print Test 1
    83
  - Diagnostics Print Test 2
    83
  - Page Count Display or Initialize
    83
  - Wrap Test
    84
  - Button Test
    84
  - Button Lockout Mode (4047 Only)
    85
  - LCD Test
    85
  - Sensor Test
    85
  - Error Log
    86
  - Storage
    86
- Adjustments
  87
  - Print Head Calibration
    87
  - Print Registration Adjustment
    87
  - Advanced Setup Menu (Early 4037 Models Only)
    88
  - Storage
    88
  - Fastbytes
    89
  - Hex Trace
    89
  - Fuser Temperature
    89
- Connectors
  90
- Parts Catalog
  91
4039-1Xx

96
- Diagnostics
  96
  - Failures with Error Codes
    96
  - Power-On Self Test (POST)
    101
- Diagnostic Aids
  102
  - Diagnostics Mode
    102
  - Alphabetical List of Diagnostic Aids
    102
  - Operator Panel Tests
    108
  - Print Tests
    111
  - Network Connections and Checks
    113
  - LAN Information
    114
- Adjustments
  115
  - Envelope Restraint Spring
    115
  - Paper Restraint Spring
    115
  - Printhead Skew - Level 2
    116
  - Printhead Skew - Level 2
    117
- Connectors
  118
- Parts Catalog
  121
- Maintenance Approach
  130
- Diagnostic Information
  131
  - Diagnostic Approach
    131
  - Start
    131
  - Troubleshooting
    132
  - Error Code/Message Tables
    133
  - Operator Codes
    135
  - Diagnostic Information
    137
  - Symptom Tables
    138
- Diagnostic Aids
  143
  - Interlock Override
    143
  - Diagnostics Mode Tests
    147
- Adjustments
  153
  - Envelope Feeder Separation Guide and Lower Separation Roller Gap Adjustment
    153
  - Paper Drawer Cassette Side Registration Adjustment
    154
- Connectors
  155
- Parts Catalog
  170
4047-05W

182
- Power-On Self Test (POST)
  183
- Diagnostic Aids
  187
  - Customer Test Page (from WPS)
    187
  - Customer Test Page (Stand Alone)
    187
  - Developed Image Test
    188
  - Service Diskette
    188
  - Diagnostics Test Page
    189
  - Diagnostics Test
    189
  - Envelope Print Test
    189
  - Hex Trace
    190
  - Set Page Count
    190
  - Wrap Test
    191
  - Error Log
    191
  - Printhead Calibration
    192
  - Print Registration Adjustment
    193
  - Fuser Temperature
    194
- Connectors
  195
- Parts Catalog
  196
4049-XXX

198
- Diagnostics
  200
  - Power-On Self Test (POST)
    207
- Diagnostic Aids
  210
  - Diagnostics Mode
    210
  - Diagnostics Mode Menu Structure
    210
- Diagnostics Mode Tests
  213
  - Auto Clean
    213
  - Auto Clean Frequency
    213
  - Auto Clean Delay
    213
  - Button Test
    214
  - Charge Roll
    214
  - Defaults
    214
  - Disk Test/Clean
    215
  - Duplex Feed 1 Test
    215
  - Duplex Feed 2 Test
    216
  - Envelope Enhance
    216
  - Envelope Print Test
    217
  - Error Log
    217
  - Flash Test
    217
  - Fuser Temperature and Warm-Up Time
    218
Laser Printer Reference Handbook

219
- LCD Test
  219
- Maintenance Kit Count
  219
- Memory Tests
  219
- Page Count
  220
- Paper Feed Tests
  220
- Parallel Confidence
  220
- Permanent Page Count
  221
- Print Contrast
  221
- Print Registration
  221
- Print Test 1
  222
- Print Test 2
  223
- Print Test 3
  223
- Quick Disk Test
  224
- Quick Test
  224
- Sensor Test
  224
- Top Margin and Duplex Quick Tests
  225
- Transfer
  225
- Wrap Tests
  225
- Developed Image Test
  226
- LAN Information
  227
- Print Test Page
  227
- Print Test with RIP Board Removed
  228
- Parts Catalog
  229
- Diagnostic/Maintenance Approach
  238
- Start
  239
  - Power-On Self Test (POST)
    239
- Diagnostic Aids
  241
  - Diagnostics Mode
    241
  - Diagnostics Mode Menu Structure
    242
- Diagnostics Mode Tests
  243
  - Button Test
    243
  - Compressor
    243
  - Defaults
    243
  - Disk Test/Clean
    244
  - Error Log
    244
  - Flash Test
    245
  - LCD Test
    245
  - Memory Tests
    245
  - Page Count
    246
  - Permanent Page Count
    246
  - Print Test 1
    246
  - Print Test 2
    247
  - Print Test 3
    247
  - Quick Disk Test
    247
  - Wrap Tests
    248
  - Density Adjustment Panel
    248
  - LAN Information
    249
- Attendance/Error Messages
  250
- Service Tips
  256
  - Screen/Color Matching
    256
  - Toner Cartridges
    256
  - Handling the Printer
    257
  - Optional Sheet Feeder
    257
  - Using Print Density Adjustment (Pda)Panel
    257
  - Testing
    257
  - Temperature/Humidity Sensor
    258
  - 117 Error Codes
    258
  - Miscellaneous
    258
  - Wiring
    258
  - Print Quality
    258

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Lexmark Optra 4049 Series Service Manual

Lexmark Optra 4049 Series Service Manual (194 pages)

Service Manual

Brand: Lexmark | Category: Printer | Size: 4.23 MB

Table of Contents

Table of Contents
3
Notices and Safety Information

9
- Laser Notice
  9
- Laser
  10
- Avis Relatif À L'utilisation de Laser
  10
- Avvertenze Sui Prodotti Laser
  11
- Avisos sobre el Láser
  11
- Declaração sobre Laser
  12
- Laserinformatie
  12
- Lasermeddelelse
  13
- Huomautus Laserlaitteesta
  13
- Laser-Notis
  14
- Laser-Melding
  14
- Avís sobre el Làser
  15
- Japanese Laser Notice
  15
- Chinese Laser Notice
  16
- Korean Laser Notice
  16
- Trademarks
  17
- Safety Information
  18
Preface

23
- Preventive Maintenance
  23
General Information

24
- Power Consumption
  25
- Options
  25
- Maintenance Approach
  26
- Tools Required for Service
  26
- Abbreviations
  27
Diagnostic Information

28
- Start
  28
- Power-On Self Test (POST)
  37
- Symptom Table
  38
  - Banding
    39
  - Background
    39
  - Black Page
    40
  - Blank Page
    41
  - Blurred or Fuzzy Print
    42
  - Dead Machine
    42
  - Duplex
    43
  - Fan (927 Error)
    45
  - Fuser Theory
    46
  - Fuser: 920, 921, or 922 Error
    46
  - Fuser: 923 or 924 Error
    47
  - Honeycomb
    47
  - Horizontal Void or Streak
    47
  - LAN Problems
    48
  - Light Print
    48
  - Network Card 977 Errors
    48
  - Network Wrap Tests
    49
  - Output bin Sensor
    49
  - Operator Panel Problem
    49
  - Paper Feed Problem, 500-Sheet Option or 200-Sheet Second Drawer, Non-Rt
    50
  - Paper Feed, Base Printer
    50
  - Paper Feed, Duplex Unit
    52
  - Paper Feed Problem, Envelope+ Feeder/ 100-Sheet Auxiliary Feeder
    53
  - Paper Feed Problem, 200-Sheet Second Drawer, Rt
    53
  - Paper Feed Problem, Dual Rear Feeder
    54
  - Machine Level Information
    54
  - Paper Feed Problem, High Capacity Feeder
    56
  - Printhead
    57
  - Paper Size Sensing Problem
    58
  - Regularly Spaced Marks
    59
  - Residual Image
    59
  - Random Marks
    59
  - Skew, All Edges
    60
  - Skew, Top and Bottom Only
    60
  - Stalled (Diamonds on Display)
    61
  - Vertical Void or Streak
    61
4049 XXX

62
Diagnostic Aids

62
- Diagnostics Mode
  62
  - Diagnostics Mode Menu Structure
    62
- Diagnostics Mode Tests
  64
  - Auto Clean
    64
  - Auto Clean Frequency
    64
  - Auto Clean Delay
    65
  - Button Test
    65
  - Charge Roll
    65
  - Defaults
    66
  - Disk Test/Clean
    66
  - Duplex Feed 1 Test
    67
  - Duplex Feed 2 Test
    67
  - Envelope Enhance
    68
  - Envelope Print Test
    68
  - Error Log
    69
  - Flash Test
    69
  - Fuser Temperature and Warm-Up Time
    69
    
    Fuser Temperature
    70
    
    Fuser Warm-Up Time
    70
  - LCD Test
    70
  - Maintenance Kit Count
    71
  - Memory Tests
    71
  - Page Count
    71
  - Paper Feed Tests
    71
  - Parallel Confidence
    72
  - Permanent Page Count
    72
  - Print Contrast
    72
  - Print Registration
    73
  - Print Test 1
    74
  - Print Test 2
    74
  - Print Test 3
    75
  - Quick Disk Test
    75
  - Quick Test
    75
  - Sensor Test
    76
  - Top Margin and Duplex Quick Tests
    76
  - Transfer
    77
  - Wrap Tests
    77
- Other Tests
  78
  - Developed Image Test
    78
  - LAN Information
    78
  - Print Test Page
    79
  - Print Test with RIP Board Removed
    79
Repair Information

80
- Handling ESD-Sensitive Parts
  80
- Adjustments
  81
- Removal Procedures
  89
  - Covers
    89
  - Right Cover Removal
    89
  - Front Cover Removal
    89
  - Left Cover Removal
    91
  - Top Cover Removal
    91
  - 14 In. 200-Sheet Paper Tray Top Cover
    93
  - 14 In. 500-Sheet Paper Tray Top Cover
    93
  - D-Roll Assembly Removal
    93
  - Drive Motor Removal
    93
  - Engine Board Removal
    94
  - Exit Sensor Board Removal
    95
  - Fan/Redrive Removal
    96
  - Fuser Removal
    97
  - Fuser Input Guide Removal
    98
  - Fuser Lamp Removal
    99
  - Fuser/Sensor Cable Removal
    100
  - Fuser Solenoid Removal
    101
  - Fuser Shroud Assembly Removal
    102
  - HVPS Removal
    103
  - INA or Hard Disk Removal
    105
  - Input Sensor Board Removal
    105
  - Lower Frame Assembly Removal
    107
  - LVPS Removal
    108
  - LVPS Cover Removal
    109
  - Operator Panel Removal
    110
  - Paper Feed Rollers Removal
    110
  - Paper Feed Magnet Assembly Removal
    111
  - Paper Size Switch Removal
    112
  - Printhead Removal
    113
  - RIP Board and Inner EMC Shield Removal
    114
  - Toner Sensor Removal
    114
  - Torquer Motor Removal
    114
  - Transfer Roll Removal
    115
  - Transfer Roll Housing Removal
    116
  - Upper Frame Removal
    117
  - Duplex Option Top Cover and Table Cover Removal
    118
  - Duplex Option Exit Card and Cover Removal
    119
  - Duplex Option Bottom Cover and Entry Sensor Card Removal
    120
  - Duplex Option System Card and Motor Removal
    121
  - Dual Rear Feeder - Edge Guide Asm
    122
  - Dual Rear Feeder - Gear Plate Asm
    122
  - Dual Rear Feeder - Right Cover
    122
  - 200-Sheet Second Drawer, Rt
    123
  - High Capacity Feeder Paper Feed Rollers
    124
  - High Capacity Feeder Cover
    126
Connector Locations

127
- Major Assembly Locations
  127
  - Gear Train
    128
  - Hvps
    129
  - Transfer Roller Housing
    129
  - Engine Board Connectors
    130
  - RIP Board
    132
  - Board Installation Hardware
    133
  - Mirror Motor/Fan Cable
    133
  - Operator Panel/Output bin Sensor Cable
    134
  - Printhead Connector Locations
    136
  - Duplex Autoconnect Cable
    136
  - Printer Ground Straps
    137
  - High Capacity Feeder Board Connectors
    138
Preventive Maintenance

139
- Safety Inspection Guide
  139
- Lubrication Specifications
  139
- Scheduled Mechanical Maintenance
  141
- Printhead Window Cleaning Procedure
  142
- Cleaning the Transfer Roller
  142
Parts Catalog

143
- How to Use this Parts Catalog
  143
- Covers
  144
- Lower Frame
  146
- Upper Frame
  148
- Printhead
  150
- Paper Feed
  152
- Paper Feed Alignment Gears
  156
- Paper Feed Drive
  158
- Standard Paper Tray (200-Sheet)
  160
- Paper Tray (500-Sheet)
  162
- Base for Paper Drawer (500-Sheet)
  164
- Second Paper Drawer, (200-Sheet)
  166
- Optional Paper Drawer (500-Sheet)
  168
- Fuser
  170
- Electronics
  174
- Transfer Roll
  178
- Duplex Option
  180
- Envelope+ and 100-Sheet Auxiliary Feeder
  182
- Dual Rear Feeder
  184
- High Capacity Feeder
  186
- Options
  188
- Miscellaneous
  189
Index

189

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