KYMCO SH60AA Manuals

Manuals and User Guides for KYMCO SH60AA. We have 1 KYMCO SH60AA manual available for free PDF download: Service Manual

KYMCO SH60AA Service Manual

KYMCO SH60AA Service Manual (247 pages)

Brand: KYMCO | Category: Scooter | Size: 24.87 MB

Table of Contents

Preface

2
- Table of Contents
  2
- General Information
  3
- The
  3
- Specification
  5
- Service Precautions
  6
- Torque Values
  11
- Special Tools
  14
- Lubrication Points
  15
- Cable & Harness Routing
  16
- Troubleshooting
  20
2. Exhaust Muffler/Frame Covers

25
- Exhaust Muffler/Frame Covers
  25
  - Exhaust Muffler/Frame Covers
    26
  - Service Information
    26
  - Troubleshooting
    26
  - Fastener Removal and Reinstallation
    27
  - Frame Covers Removal/Installation
    28
  - Exhaust Muffler
    40
3. Inspection/Adjustment

41
- Inspection/Adjustment
  41
  - Inspection/Adjustment
    42
  - Service Information
    42
  - Maintenance Schedule
    43
  - Throttle Operation
    44
  - Engine Oil
    45
  - Air Cleaner
    47
  - Spark Plug
    47
  - Valve Clearance
    48
  - Cylinder Compression
    48
  - Final Reduction Gear Oil
    49
  - Drive Belt
    49
  - Clutch Shoe Wear
    51
  - Suspension
    51
  - Nuts/Bolts/Fasteners
    52
  - Wheels/Tires
    52
  - Steering Handlebar
    52
  - Side Stand
    53
4. Lubrication System

54
- Any
  54
- Lubrication System
  54
  - Lubrication System
    55
  - Service Information
    56
  - Troubleshooting
    56
  - Engine Oil/Oil Filter
    57
  - Oil Pump
    59
- Engine Removal/Installation
  64
Cylinder Head/Valves

71
- Covers
  71
- Cylinder Head/Valves
  71
  - Cylinder Head/Valves
    72
  - Service Information
    73
  - Troubleshooting
    74
  - Cylinder Compression Test
    75
  - Cylinder Head Cover
    76
  - Camshaft
    77
  - Rocker Arms
    80
  - Cylinder Head
    81
- Cylinder/Piston
  88
9. Final Reduction

113
- Final Reduction
  115
- Service Information
  115
- Troubleshooting
  115
- Final Reduction
  116
  - Final Reduction Disassembly
    116
  - Final Reduction Inspection
    116
  - Final Reduction Assembly
    119
10. A.C. Generator/Starter Clutch

122
- Generator/Starter Clutch
  122
  - Schematic Drawing
    123
  - Service Information
    124
  - Troubleshooting
    124
  - Right Crankcase Cover Removal
    125
  - Stator Removal
    125
  - Flywheel Removal
    125
  - Starter Clutch
    126
  - Flywheel Installation
    127
  - Stator Installation
    128
  - Right Crankcase Cover Installation
    128
11. Crankcase/Crankshaft

129
- Crankcase/Crankshaft
  129
  - Schematic Drawing
    130
  - Service Information
    131
  - Troubleshooting
    131
  - Crankcase Separation
    132
  - Crankshaft Inspection
    133
  - Crankcase Assembly
    134
12. Cooling System

137
- And
  137
- Cooling System
  137
  - Schematic Drawing
    138
  - Service Information
    139
  - Troubleshooting
    139
  - Cooling System Testing
    140
  - Radiator
    140
  - Water Pump
    144
  - Thermosensor
    147
  - Thermostat
    148
13. Fuel Injection System 13

149
- Fuel Injection System
  149
  - Fuel Injection System
    150
  - Service Information
    150
  - Specifications
    151
  - Injection System Diagram
    152
  - Parts Location
    153
  - Troubleshooting
    157
  - Self-Diagnostic Procedures Without
    158
  - Diagnostic Tool
    158
  - Efi Self-Diagnosis Check Engine Lamp (Celp) Failure
    159
  - Codes
    159
  - Self-Diagnosis Reset Procedure
    160
  - Tps/Isc Reset
    164
  - Fuel Pump
    165
  - Fuel Cut-Off Relay
    165
  - Tilt Switch
    168
  - Electronic Control Unit (Ecu)
    169
  - Fuel Injector
    171
  - Wts Sensor
    173
  - O 2 Sensor
    174
  - Throttle Body/Map/Isc/Tps
    175
  - Diagnostic Tool Connector
    178
  - Vehicle Can Not be Started
    191
  - Manual Trouble Shooting Procedure
    192
Handlebar/Front Wheel/Front Brake/ Front Shock Absorber/Steering Stem

193
- Service Information
  194
- Troubleshooting
  195
- Handlebar
  196
- Steering Handlebar/Front Wheel/Front Brake/Front
  199
  - Front Wheel
    199
  - Front Brake Fluid
    201
  - Front Brake Pad
    204
  - Brake Disc Inspection
    205
  - Front Shock Absorber
    206
  - Steering Stem
    207
Wheel/Rear Shock Absorber 15

209
- Rear Brake/Rear Fork/Rear
  209
  - Schematic Drawing
    210
  - Service Information
    211
  - Troubleshooting
    211
  - Rear Brake
    212
  - Rear Fork
    215
  - Rear Wheel
    216
  - Rear Shock Absorber
    216
16. Battery/Charging System

218
- Battery/Charging System
  218
  - Battery/Charging System
    219
- Detailed
  218
- Charging System Layout
  219
- Service Information
  220
- Troubleshooting
  221
- Battery Charging
  223
- Regulator/Rectifier
  224
- Ignition System
  226
  - Ignition System Layout
    227
  - Service Information
    228
  - Troubleshooting
    228
  - Spark Plug
    229
  - Ignition Coil Inspection
    229
  - Generator Inspection
    230
  - Tilt Switch Inspection
    230
- Starting System
  232
  - Starting System Layout
    233
  - Service Information
    234
  - Troubleshooting
    234
  - Starter Motor
    236
  - Starter Relay Inspection
    236
- Lights Switches/ Fuel Pump
  237
  - Brake Light Switch
    243
  - Ignition Switch
    243
  - Handlebar Switch
    244
  - Luggage Box Light Switch
    245
  - Side Stand Switch
    246
  - Horn
    247

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