KYMCO SH50CA Manuals

Manuals and User Guides for KYMCO SH50CA. We have 1 KYMCO SH50CA manual available for free PDF download: Manual

KYMCO SH50CA Manual

KYMCO SH50CA Manual (219 pages)

Brand: KYMCO | Category: Scooter | Size: 32.73 MB

Table of Contents

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1
- Table of Contents
  1
- Engine Serial Number
  2
- Specification
  3
- Service Precautions
  4
- Torque Values
  8
- Tools
  9
- Lubrication Points
  10
- Cable & Harness Routing
  12
- Wiring Diagram
  17
- Troubleshooting
  18
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29
- Schematic Drawing
  30
- Service Information
  31
- Troubleshooting
  31
- Frame Covers Removal
  32
- Exhaust Muffler Removal
  35
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36
- Service Information
  37
- Maintenance Schedule
  38
- Fuel Line/Fuel Filter
  39
- Throttle Operation
  39
- Engine Oil
  40
- Air Cleaner
  41
- Spark Plug
  41
- Carburetor Idle Speed
  42
- Valve Clearance
  42
- Cylinder Compression
  43
- Drive Belt
  44
- Final Reduction Gear Oil
  44
- Clutch Shoe Wear
  45
- Cooling System
  45
- Headlight Aim
  45
- Brake System
  46
- Nuts/Bolts/Fasteners
  47
- Steering Handlebar
  47
- Suspension
  47
- Wheels/Tires
  47
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48
- Lubrication System Diagram
  49
- Service Information
  50
- Troubleshooting
  50
- Engine Oil/Oil Filter
  51
- Oil Pump Disassembly
  52
- Oil Pump Removal
  52
- Oil Pump Assembly
  53
- Oil Pump Inspection
  53
- Oil Pump Installation
  54
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60
- Schematic Drawing
  61
- Service Information
  62
- Troubleshooting
  63
- Camshaft Removal
  64
- Cylinder Head Cover Removal
  64
- Cylinder Head Removal
  66
- Cylinder Head Disassembly
  67
- Cylinder Head Assembly
  68
- Cylinder Head Installation
  69
- Camshaft Installation
  70
- Cylinder Head Cover Installation
  71
Cylinder/Piston

72
- Schematic Drawing
  73
- Service Information
  74
- Troubleshooting
  74
- Cylinder Removal
  75
- Piston Removal
  75
- Cylinder Installation
  79
- Piston Installation
  79
Kick Starter 8

81
- Schematic Drawing
  82
- Drive and Driven Pulleys/ Kick Starter
  83
- Service Information
  83
- Troubleshooting
  83
- Left Crankcase Cover
  84
- Drive Pulley
  85
- Clutch/Driven Pulley
  89
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106
- Schematic Drawing
  107
- Service Information
  108
- Troubleshooting
  108
- Flywheel Removal
  109
- Right Crankcase Cover Removal
  109
- Stator Removal
  109
- Starter Clutch
  110
- Flywheel Installation
  111
- Right Crankcase Cover Installation
  112
- Stator Installation
  112
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113
- Schematic Drawing
  114
- Service Information
  115
- Troubleshooting
  115
- Crankcase Separation
  116
- Crankshaft Inspection
  117
- Crankcase Assembly
  118
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121
- Schematic Drawing
  122
- Service Information
  123
- Cooling System Testing
  125
- Water Pump
  130
- Thermosensor
  136
- Thermostat
  137
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139
- Fuel System
  140
- Schematic Drawing
  141
- Operation of Carburetor Jets
  142
- Service Information
  144
- Carburetor Removal
  146
- Vacuum Chamber Disassembly
  146
- Float Chamber Disassembly
  148
- Auto Bystarter Inspection/Removal
  150
- Air Cut-Off Valve (A.C.V.)
  151
- Float Chamber Assembly
  154
- Float Level Inspection
  155
- Vacuum Chamber Assembly
  155
- Carburetor Installation
  156
- Fuel Pump Removal/Disassembly
  157
- Fuel Pump Assembly
  158
- Fuel Pump Inspection
  158
- Fuel Pump Installation
  159
- Fuel Tank Removal
  159
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161
- Schematic Drawing
  162
- Service Information
  163
- Troubleshooting
  164
- Steering Handlebar
  165
- Front Wheel
  166
- Front Brake
  169
- Front Fork
  175
- Front Shock Absorber
  175
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180
- Schematic Drawing
  181
- Service Information
  182
- Rear Brake
  183
- Rear Fork
  184
- Rear Wheel
  184
- Rear Shock Absorber
  185
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187
- Charging System Layout
  188
- Service Information
  189
- Troubleshooting
  190
- Battery
  191
- A.C. Generator Inspection
  192
- Charging System
  192
- Regulator/Rectifier Inspection
  193
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194
- Ignition System Layout
  195
- Service Information
  196
- Troubleshooting
  196
- Ignition Coil Inspection
  197
- Spark Plug
  197
- A .C. Generator Inspection
  198
- Starting System Layout
  201
- Service Information
  202
- Troubleshooting
  202
- Starter Motor
  203
- Starter Clutch Inspection
  205
- Starter Relay Inspection
  206
- Electrical Equipment Layout
  208
- Service Information
  209
- Troubleshooting
  209
- Switches
  210
- Fuel Unit
  212
- Horn Inspection
  212
- Temperature Meter
  213
- Thermostatic Switch
  213
- Instruments
  214
- Lights
  215
- Heater Wiring Diagram
  216

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