Kohler Courage SV610 Manuals

Manuals and User Guides for Kohler Courage SV610. We have 6 Kohler Courage SV610 manuals available for free PDF download: Service Manual, Owner's Manual

Kohler Courage SV610 Service Manual (133 pages)

VERTICAL CRANKSHAFT

Brand: Kohler | Category: Engine | Size: 5.14 MB

Table of Contents
3
Rotating Parts!
5
Hot Parts!
5
Section 1. Safety and General Information
5
- Accidental Starts!
  5
- Explosive Fuel!
  6
- Flammable Solvents!
  6
- Lethal Exhaust Gases!
  6
- Explosive Gas!
  6
- Engine Identiﬁcation Numbers
  7
- Fuel Recommendations
  8
- Oil Recommendations
  8
- Oil Type
  8
- Periodic Maintenance
  9
- Storage
  9
- Typical Engine Dimensions
  10
- General Speciﬁcations
  11
- General Torque Values
  17
- Oil Drain Plugs Tightening Torque: N-M (English)
  17
- Torque Conversions
  17
Section 2. Tools & Aids
19
Section 3. Troubleshooting
23
- External Engine Inspection
  24
- Cleaning the Engine
  24
- Basic Engine Tests
  25
- Crankcase Vacuum Test
  25
- Incorrect Vacuum in Crankcase
  25
- Leakdown Test Results
  26
- Compression Test
  26
- Leakdown Test Instructions
  26
- Cylinder Leakdown Test
  26
- Air Cleaner Assembly-Exploded View
  27
- Precleaner Service
  27
Section 4. Air Cleaner and Air Intake System
27
- Paper Element Service
  28
- Inspect Air Cleaner Components
  28
- Bushings in Air Cleaner Base
  28
- Reassembly
  29
- Breather Hose
  29
- Air Intake/Cooling System
  30
- Fuel Type
  31
- Gasoline/Alcohol Blends
  31
- Gasoline/Ether Blends
  31
Section 5. Fuel System and Governor
31
Section 6. Lubrication System
49
- Dipstick Seated
  50
- Change Oil and Oil Filter
  50
- Oil Drain Plug, Oil Filter
  50
- Lubrication System
  50
- Oil Level Dipstick
  50
- Full-Pressure Lubrication System
  51
- Oil Pump on Intake Cam Shaft (Gerotors Removed from Pump Housing)
  51
- Oil Filter Location
  51
- Oil Sentry
  51
- Tester Locations (some Models)
  52
- Testing Oil Pressure
  52
- Testing the Oil Sentry Switch
  52
- Oil Sentry Pressure Switch Locations
  52
- Spark Plug Service
  53
Section 7. Electrical System and Components
53
Section 8. Disassembly
73
Section 9. Inspection and Reconditioning
89
- Beneﬁts
  90
- Crankshaft and Crank Gear
  90
- Crankcase
  90
- Honing
  90
- Balance Weight Assembly
  91
- Measuring Piston-To-Bore Clearance
  91
- Cylinder Bore Crosshatch after Honing
  91
- Measuring Balance Weight to Crankshaft Eccentric Ring(S) Clearance
  92
- Measuring Balance Weight Guide Pin and Guide Shoe-To-Closure Plate Guide Channel Running Clearance
  92
- Balance Weight-To-Eccentric Clearance
  92
- Measuring Guide Pin O.D.
  93
- Measuring Guide Shoe Hole I.D.
  93
- Flywheel
  93
- Cylinder Head and Valves
  94
- Inspection and Service
  94
- Valve Details
  94
- Pistons and Rings
  97
- Valve Guides
  97
- Lapping Valves
  97
- Valve Seat Inserts
  97
- Common Types of Piston and Ring Damage
  98
- Some Important Points to Remember When Servicing Piston Rings
  99
- Measuring Piston Ring End Gap
  99
- Measuring Piston Ring Side Clearance
  99
- Install Piston Rings
  99
- Torque Sequence for Passage Cover
  100
- Closure Plate and Passage Cover
  100
- Oil Pump Assembly and Pressure Relief Valve
  100
- Connecting Rods
  100
- Governor Gear and Shaft
  101
- Procedure to Remove Governor Shaft
  101
- Procedure to Install Governor Shaft
  101
- Governor Shaft Press Depth
  101
- Typical Reassembly Sequence
  103
- Install PTO Side Oil Seal
  103
Section 10. Reassembly
103
Section 11. Emission Compliance Systems
127
- Secondary Emission Compliance System
  128
- Remove Inlet Screen
  129

Kohler Courage SV610 Service Manual (119 pages)

VERTICAL CRANKSHAFT

Brand: Kohler | Category: Engine | Size: 4.91 MB

Kohler Courage SV610 Owner's Manual (48 pages)

Brand: Kohler | Category: Engine | Size: 4.13 MB

Kohler Courage SV610 Owner's Manual (17 pages)

VERTICAL CRANKSHAFT

Brand: Kohler | Category: Engine | Size: 0.28 MB

Safety Precautions
2
California Proposition 65 Warning
2
Oil Recommendations
4
Fuel Recommendations
4
Engine Identification Numbers
5
Specifications
6
Pre-Start Checklist
6
Cold Weather Starting Hints
6
Operating Instructions
6
Maintenance Instructions
8
Maintenance Schedule
8
Carburetor Troubleshooting and Adjustments
12
Troubleshooting
13
Engine Limited Warranty
14
Parts Ordering
14
Major Repair
14

Kohler Courage SV610 Owner's Manual (17 pages)

VERTICAL CRANKSHAFT

Brand: Kohler | Category: Engine | Size: 0.25 MB

Kohler Courage SV610 Owner's Manual (8 pages)

Vertical Shaft

Brand: Kohler | Category: Engine | Size: 0.76 MB

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