Kohler COURAGE SV600S Manuals

Manuals and User Guides for Kohler COURAGE SV600S. We have 2 Kohler COURAGE SV600S manuals available for free PDF download: Service Manual

Kohler COURAGE SV600S Service Manual

Kohler COURAGE SV600S Service Manual (113 pages)

Vertical crankshaft Courage Series

Brand: Kohler | Category: Engine | Size: 3 MB

Table of Contents

Table of Contents
2
Safety Precautions
3
Section 1. Safety and General Information
3
Section 2. Special Tools
16
- Rocker Arm/Crankshaft Tool
  17
- Section 2 Special Tools
  17
Section 3. Troubleshooting
18
- External Engine Inspection
  19
- Cleaning the Engine
  19
- Basic Engine Tests
  20
- Crankcase Vacuum Test
  20
- Incorrect Vacuum in Crankcase
  20
- Leakdown Test Results
  21
- Cylinder Leakdown Test
  21
- Leakdown Test Instructions
  21
- Compression Test
  21
- Air Cleaner Assembly-Exploded View
  22
- Precleaner Service
  22
Section 4. Air Cleaner and Air Intake System
22
- Paper Element Service
  23
- Inspect Air Cleaner Components
  23
- Bushings in Air Cleaner Base
  23
- Disassembly
  24
- Breather Hose
  24
- Clean Air Intake/Cooling Areas
  25
- Fuel Type
  26
- Gasoline/Ether Blends
  26
Section 5. Fuel System and Governor
26
- Fuel Pump
  27
- Repair
  27
- Fuel Filter
  27
- Fuel System Troubleshooting Guide
  27
- Pulse Fuel Pump
  28
- Carburetor
  28
- Troubleshooting–Fuel System
  28
- Carburetor Adjustment
  29
- Fixed Main Jet Carburetor
  29
- Low Idle Mixture Adjustment
  30
- Optimum Low Idle Fuel Setting
  30
- Low Idle Speed Setting
  30
- Welch Plug Removal
  31
- Carburetor-Exploded View
  31
- Choke Shaft Removal
  32
- Throttle Shaft Removal
  32
- Cleaning
  32
- Main Fuel Jet Removal
  32
- Inspection
  33
- Choke Shaft Installation
  33
- Welch Plug Installation
  33
- Carburetor Reassembly
  33
- Throttle Cable Adjustment
  34
- Fuel Shut-Off Solenoid
  34
- Unitized Throttle and Choke Control
  34
- High Altitude Operation
  34
- Adjusting Unitized Throttle/Choke Control
  35
- Typical Throttle/Choke Controls
  35
- Starting an Engine Equipped with Unitized Throttle and Choke Control
  35
- Throttle Position for Starting Engine
  35
- Choke Adjustment
  36
- High Speed (RPM) Adjustment
  36
- Adjusting High Speed (RPM)
  36
- Choke Control Installation
  37
- Separate Throttle and Choke Control
  37
- Throttle Control Installation
  37
- Install Separate Control Cables
  37
- Changing the High Speed (RPM) on the Engines with Separate Controls (Increase or Decrease RPM)
  38
- Governed Idle Adjustment
  38
- Location of Governed Idle Adjusting Screw
  38
- Governor Gear/Flyweight Assembly
  38
- Operation
  39
- Initial Adjustment
  39
- Tightening Governor Lever Nut
  39
- Governor Sensitivity Adjustment
  40
- Governor Spring Location Chart
  40
- Viscosity Grades Table
  41
- Check Oil Level
  41
Section 6. Lubrication System
41
- Oil Drain Plug, Oil Filter
  42
- Oil Level Dipstick
  42
- Removing Dipstick
  42
- Change Oil and Oil Filter
  42
- Full-Pressure Lubrication System
  43
- Service
  43
- Oil Filter
  43
- Oil Sentry
  43
- Testing Oil Pressure
  44
- Testing the Oil Sentry Switch
  44
- Oil Sentry Pressure Switch Location
  44
- Installation
  44
- Spark Plug Service
  45
Section 7. Electrical System and Components
45
Section 8. Disassembly
63
Section 9. Inspection and Reconditioning
77
Section 10. Reassembly
90

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Kohler COURAGE SV600S Service Manual

Kohler COURAGE SV600S Service Manual (77 pages)

Brand: Kohler | Category: Engine | Size: 2 MB

Table of Contents

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