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IBM V03 manual available for free PDF download: Maintenance Information
IBM V03 Maintenance Information (311 pages)
Serial Matrix Impact Printer
Brand:
IBM
| Category:
Printer
| Size: 26.97 MB
Table of Contents
Safety and Environmental Notices
4
Maintenance Information
1
Copyright IBM Corp. 2002
3
Table of Contents
4
Safety and Environmental Notices
5
Safety Information
5
Safety Notices
5
Caution Hazard Level
5
Danger Hazard Level
5
Attention Notices
6
Safety Precautions
6
Electrical Safety
6
Electrostatic Discharge (ESD) Procedures
7
Approved Power Cord and Receptacle
8
Electrical Safety and Portable Power Strip Receptacles
8
Connecting or Disconnecting a Communication Port, a Teleport, or an Attachment Connector
9
Servicing During an Electrical Storm
9
Safety Inspection
10
Instructions
10
Reference Items
10
Safety Inspection Procedure
10
Performing a Power-Receptacle Safety-Check
11
Ground Connectors Check
12
Environmental Notices
15
Product Recycling and Disposal
15
Print Speeds
16
Paper Paths
17
Print Qualities
17
Table of Contents
23
Chapter 1 . Diagnosing Problems
25
Maintenance Analysis Procedures (Maps)
25
Defining the Problem
25
MAP 0100: START of Call
28
MAP 0120: Parallel or Serial Attachment
30
MAP 0121: Parallel with Twinax or Coax Attachments
36
MAP 0122: LAN Attachment Card
40
MAP 0123: External Network Print Server Attachment
42
MAP 0130: no Paper Movement
44
MAP 0131: Paper Path Sensor
46
MAP 0140: Printhead Drive
48
MAP 0150: Power Supply
52
MAP 0160: Ribbon Feed and Ribbon Lift
57
MAP 0180: Top Cover Interlock
61
MAP 0190: Form Feed Problems
62
MAP 0200: 55 AFTA Errors
73
MAP 0210: Intermittent Failures
75
Maps Reference Tables
77
Reference Table 1, Error Messages
77
Reference Table 2, no Printed Characters
85
Reference Table 3, Print Quality Failures
86
Reference Table 4, Operator Panel and Miscellaneous Problems
87
Reference Table 5, LED and Test Page Problems-LAN Attachment Card
88
Reference Table 5A, LED and Test Page Problems-External NPS
90
Reference Table 6, Network Server Problems-LAN Attachment Card
91
Reference Table 6A, Network Server Problems-External NPS
92
Reference Table 7, Power Supply Connector Pins and Voltages
92
Chapter 2. Diagnostics
95
Test and Diagnostic Information-Model V03
97
Printing the Printer Demonstration
97
Printing the Firmware Part Number and Version Levels
97
Printing the Printer Configuration and the Custom Sets
98
Printing and Clearing the Error Log, and Printing the Usage Metrics
98
Running the Test and Diagnostic (T&D) Programs
101
T&D Descriptions
103
T&D01-Microcode Test (Controller and Generator Flash)
104
T&D02-Operator Panel Led and Key Test
104
T&D03-Parallel Attachment Test
105
T&D04-Microcode Test
105
T&D05-Serial Card Attachment Test
106
T&D07-Sensor Tune/Ribbon Feed and Lift Motors
106
T&D08-AFTA Calibrate Test
107
T&D09-First Printing Line Adjustment Test
110
T&D10-Bidirectional Adjustment Test
112
T&D11-Tear-Off Line Adjustment Test
113
T&D12-Fanfold Form Printout Test
116
T&D13-Top Cover Interlock Test
117
T&D14-NLQ Printhead Mode
117
T&D15-Paper Path Sensor Test
119
T&D30-Adapter Board Link Test
122
T&D31-Adapter Board CPU Test
123
T&D32-Adapter Board EPROM Test
123
T&D33-Adapter Board Dynamic RAM Test
123
T&D34-Adapter Board Static RAM Test
124
T&D35-Adapter Board Shared RAM Test
124
T&D36-Adapter Board BCP Test
124
Chapter 3. Wiring Diagrams
132
18-Wire Printhead Resistance Checks
133
Printhead Cable Wiring
135
AFTA Motor Wiring
136
Carriage Motor Wiring
137
Operator Panel Cable Wiring
138
Paper Feed Motor Wiring
139
Parallel Connector
140
Ribbon Feed Motor Wiring
141
Ribbon Lift Motor Wiring
142
Sensor Cable Assembly Wiring
143
Tractor Assembly Cable Wiring
144
Service Position/Service Checks and Adjustments
146
Chapter 5 . Removals, Service Checks and Adjustments
149
Service Checks and Adjustments
149
Automatic Forms Thickness Adjustment (AFTA)
149
Quick AFTA Service Check and Adjustment
150
Standard AFTA Service Check and Adjustment
152
Adjustment
160
Bidirectional Printing
160
Service Check
160
Carriage Drive Belt
161
Service Check
161
Adjustment
162
Carriage Support Shaft
163
Service Check and Adjustment
163
Adjustment
165
First Line Printing
165
Paper Feed Belt
165
Service Check
165
Adjustment
166
Main Paper Drive Check and Adjustment
166
Paper Path Service Checks
166
Forms Paths Checks
169
Fanfold Forms Printout
170
Print Quality Service Checks
170
Printhead Drive Service Check
174
Ribbon Feed and Ribbon Lift Service Check
179
Paper Presence Sensor Check
182
Sensor Service Checks
182
Tractor Sensor Check and Adjustment
184
Adjustment
185
Service Check
185
Tear-Off Line
185
Paper Path Nomenclature
186
Tractor Asm. Service Checks
186
Front Tractor Service Check
187
Rear Tractor Service Check
190
Service Position
149
Base Tractor ( Rear Tractor When a Second Tractor Is Installed)
149
Paper Path Nomenclature
149
Second Tractor (Optional, Becomes Front Tractor )
149
Removals
192
Covers
192
Installation Procedure Assumption
192
Overview
192
Paper Path Nomenclature
192
Rear Cover and Top Cover Asm
192
Left or Right Side Cover
197
Logic Board and Power Supply Metal Protector
198
Top Access Cover
199
Paper Conveyor
200
Attachment Cards: Serial, Twinax, LAN, Coax
201
IPDS and SCS Feature Identification
203
Serial Card Jumper Locations
205
Attachment Card Guide Assembly with the Interposer Connector
206
Attention Light
208
Automatic Forms Thickness Adjust (AFTA) Assembly
209
Carriage Asm
211
Carriage Drive Belt
213
Carriage Drive Motor Assembly and Fan
214
Carriage Support Shaft
217
Encoder Board
218
Logic Board
220
Lower Plastic Shield and Support Assembly
223
Operator Panel
224
Paper Bail Assembly
225
Paper Feed Motor
226
Paper Feed Motor Drive Belt
227
Platen Assembly
228
Power Supply
230
Printer Mechanical Assembly
231
Printhead
232
Printhead Mask
234
Ribbon Drive Motor
235
Ribbon Lift Motor
237
Upper Feed Roller Shaft Assembly
238
Sensor Cable Assembly
240
Front (Optional, Second) Tractor
241
Tractor Asms
241
Rear (Base) Tractor
242
Chapter 6. Parts Catalog
243
How to Use this Parts Catalog
244
Cover Assembly, Front
247
Cover Assembly, Left- and Right- Side
249
Cover Assembly, Rear and Attachment Cards
251
Cover Assembly, Top
253
Board (Front), Encoder
255
Boards and Fans (Rear) Logic, Power Supply, and Fans
257
Carriage Assembly
259
Communications Cables
261
Mechanical Assembly I
262
Mechanical Assembly II
265
Mechanical Assembly III
268
Mechanical Assembly and Base
270
Operator Panel and Forms Guide
272
Parts Kits, and Tools
274
Power Cords
275
Printhead and Cables
276
Tractor Assembly
278
Printer Microcode Diskettes
280
Factory Defaults
283
Appendix A. Printer Configuration
283
Unlocking and Locking Printer Configuration Menu
283
Parallel and Serial Configuration
284
Changing a Value in the Printer Configuration Menu
284
Twinax Attachment Configuration
284
Coax Attachment Configuration
284
Lan Attachment Configuration
284
Appendix B. Supplies, Forms, Paths, & Environmental
286
Supplies
286
Choosing a Forms Path for Your Needs
286
Choosing a Forms Path for Special Forms
287
Other Considerations for Forms
288
Forms and Paper Specifications
289
Forms Stacking Recommendations
292
Forms Stack Input and Output Locations
293
Environmental Requirements
294
Appendix C. Flashing Memory
296
Flashing Memory
296
Downloading Microcode from the Ibm First Service System II Data Base
296
Downloading Microcode from Your Computer into the Flash Memory
297
Electronic Emission Notices
303
Part Number Index
308
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