HYOSUNG 2010 ST7 Motorcycle Manuals

HYOSUNG 2010 ST7 Motorcycle Manuals

Manuals and User Guides for HYOSUNG 2010 ST7 Motorcycle. We have 1 HYOSUNG 2010 ST7 Motorcycle manual available for free PDF download: Service Manual

HYOSUNG 2010 ST7 Service Manual

HYOSUNG 2010 ST7 Service Manual (298 pages)

Brand: HYOSUNG | Category: Motorcycle | Size: 14 MB

Table of Contents

Group Index Foreword 1

2
General Information 1

8
- General Information
  9
- Information Labels
  10
  - General Precautions
    10
  - Serial Number Location
    11
  - Fuel, Oil and Engine Coolant Recommendations
    12
  - Break-In Procedures
    14
  - Cylinder Classification
    14
  - Exterior Illustration
    15
  - Specifications
    16
Periodic Maintenance

18
- Periodic Maintenance Schedule
  19
  - Periodic Maintenance Chart
    19
  - Lubrication Points
    20
- Engine
  20
  - Maintenance Procedures
    21
    
    Valve Clearance
    21
    
    Spark Plug
    23
    
    Exhaust Pipe Bolts and Muffler Mounting Bolts
    25
    
    Air Cleaner
    25
    
    Engine Idle Speed
    27
    
    Throttle Cable Play
    27
    
    Fuel Hose
    28
    
    Clutch
    28
    
    Engine Oil
    30
    
    Engine Oil Filter
    32
    
    Drive Belt
    33
    
    Brake System
    35
    
    Steering
    40
    
    Front Fork
    40
    
    Rear Suspension
    40
    
    Tire
    41
    
    Chassis Bolts and Nuts
    41
    
    Engine Coolant
    42
    
    Radiator Hose
    44
    
    Compression Pressure
    45
    
    Oil Pressure
    46
Engine

47
- Engine Removal and Remounting
  
  48
  - Engine Removal
    48
  - Engine Remounting
    56
- Engine Disassembly
  
  58
  - Starter Motor
    58
  - Thermostat
    59
  - Cylinder Head Cover
    59
  - Piston
    63
  - Magneto Cover
    63
  - Magneto Rotor
    64
  - Clutch Cover
    65
  - Clutch
    66
  - Primary Drive Gear
    67
  - Oil Pump
    67
  - Gearshift Shaft
    68
- Engine Component Inspection and Service
  
  70
  - Valve Spring
    73
  - Piston Ring End Gap
    76
  - Crankshaft Runout
    78
  - Oil Jet
    80
  - Inspection and Cleaning
    81
  - Oil Filter Replacement
    81
  - Bearing Inspection
    86
- Engine Reassembly
  
  88
  - Piston Ring
    98
  - Cylinder Head
    99
Ei System Diagnosis

107
- Precautions in Servicing
  
  108
  - Electrical Parts
    108
  - Using Testers
    111
- Ei System Technical Features
  
  112
  - Injection Stop Control
    114
- Self-Diagnosis Function
  
  117
  - User Mode
    117
  - Dealer Mode
    118
- Ei System Troubleshooting
  
  126
- Sensors
  
  158
  - Tp Sensor Inspection
    158
  - Iat Sensor Inspection
    159
Fuel System and Throttle Body

160
- Fuel System
  161
  - Removal and Disassembly
    162
  - Reassembly and Installation
    163
  - Fuel Pressure of Fuel Pump Inspection
    164
  - Fuel Pump Relay Inspection
    164
  - Fuel Mesh Filter Inspection and Cleaning
    165
  - Fuel Gauge Inspection
    165
- Throttle Body
  166
  - Removal
    167
  - Cleaning
    168
  - Inspection
    168
  - Installation
    168
- Cooling System
  169
  - Cooling Circuit
    171
  - Water Temperature
    177
  - Water Pump
    180
- Electrical System
  184
  - Location of Electrical Components
    185
  - Ignition System
    188
  - Voltage Inspection
    189
  - Charging System
    192
  - Starter System Description
    194
  - Starter Motor Removal
    196
  - Starter Motor Reassembly
    197
  - Combination Meter
    200
  - Chassis
    201
  - Recharging Operation
    203
  - Exterior Parts
    205
  - Front Fender
    205
  - Front Seat
    205
  - Rear Seat
    205
  - Helmet Holder
    205
  - Frame Cover
    206
  - Side Cover
    207
  - Front Wheel
    211
  - Front Axle
    212
  - Wheel Bearing
    212
  - Brake Disk
    213
  - Front Brake
    215
  - Front Fork Spring
    228
  - Front Fork Oil
    230
  - Rear Wheel
    240
  - Rear Brake
    245
  - Rear Shock Absorber
    250
Servicing Information

256
- Troubleshooting
  257
- Special Tools
  271
- Tightening Torque
  274
- Service Data
  276
  - Tire Pressure
    285
- Wire and Cable Routing
  286
- Wiring Diagram
  293

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