User Manuals: Graco Reactor 2 E-30i Spray Equipment

Manuals and User Guides for Graco Reactor 2 E-30i Spray Equipment. We have 2 Graco Reactor 2 E-30i Spray Equipment manuals available for free PDF download: Repair Parts, Operation

Graco Reactor 2 E-30i Repair Parts (188 pages)

Brand: Graco | Category: Industrial Equipment | Size: 47 MB

Table of Contents
2
Warnings
3
Important Isocyanate Information
8
Isocyanate Conditions
8
Material Self-Ignition
9
Keep Components a and B Separate
9
Changing Materials
9
Moisture Sensitivity of Isocyanates
9
Foam Resins with 245 Fa Blowing Agents
9
Models
10
Approvals
12
Accessories
12
Supplied Manuals
13
Related Manuals
13
Troubleshooting
14
Troubleshoot Errors
14
Error Codes
15
Error Type
15
Coolant System
43
Hose Heat System
45
Booster Heater
48
Load Center Diagnostics
49
Pressure Relief Procedure
59
Shutdown
60
Flushing
62
Repair
63
Before Beginning Repair
63
Flush Inlet Strainer Screen
63
Drain Coolant
64
Refill Proportioner Coolant Loop
66
Refill Engine Coolant Loop
67
Coolant Specifications
67
Changing Pump Lubricant
68
Remove Pump
69
Install Pump
71
Repair Drive Housing
72
Installation
73
Repair Electric Motor
74
Repair Circuit Breaker Module
75
Replace Load Center Relays and Fuses
77
Replace Load Center
78
Replace Engine Solenoid Relays
78
Replace Fluid Inlet Sensor
79
Replace Pressure Transducers
79
Replace Fans
80
Replace Motor Fan
80
Replace Proportioner Module Fan
80
Replace Radiator Fan
81
Replace Electrical Enclosure Fan
81
Repair Booster Heater
82
Replace Heater Element
82
Repair Overtemperature Switch
82
Replace RTD
83
Repair Heated Hose
85
Check RTD Cables and FTS
86
Repair Fluid Temperature Sensor (FTS)
88
Transformer Primary Check
88
Transformer Secondary Check
88
Replace Transformer
90
Replace Heat Exchanger
91
Replace Control Valve
93
Replace Power Supply
93
Replace Circulation Pump
94
Repair Filter Housing Filter
95
Remove Fuel Tank
96
Replace Battery
96
Repair Fusible Link Harness
97
Remove Radiator
98
Replace Advanced Display Module (ADM)
99
Replace Engine Control Module
99
Replace Motor Control Module (MCM)
99
Software Update Procedure
100
Replace Temperature Control Module (TCM)
100
Remove Proportioner
101
Repair Engine
103
Optional Accessories Installation and Repair
104
Connect Cables
105
Notes
111
Parts
112
Part Description
116
Pump Inlet Assembly Kits
130
Complete Coolant Hose Kit, 24L939
130
Dual Zone 4.0 Kw Fluid Heater
133
Air Control Panel
135
Fluid Manifold
137
Electrical Enclosure
139
Heat Exchanger Assembly
149
Fluid Inlet Kit
150
Air Compressor Parts
155
Motor Starter
157
Electrical Schematics
159
Harness Identification
159
Engine Harness Wire Color Code
159
Wire Label Identification Code
160
Circuit Breaker Identification
160
Available Circuit Breakers
160
Electrical Enclosure Wiring Diagram
161
Booster Heater Wiring Diagram
164
Optional Customer Auxiliary Power Wiring Diagram
166
Reactor Cabinet Wiring Diagram
167
Load Center Wiring Diagram
168
Coolant Valve (12 VDC) Wiring Diagram
168
Engine Control Module Wiring Diagram
169
Engine Wiring Diagram
171
Alternator Enclosure Wiring Diagram
172
Air Compressor Wiring Diagram
173
Repair and Spare Parts Reference
178
Recommended Common Spare Parts
178
Part Description
178
Recommended Rebuild Spare Parts
179
Dimensions
180
Technical Specifications
183
Maximum Output
183
Wetted Parts
185
Notes
186
Components
187
Graco Information
187

Graco Reactor 2 E-30i Operation (94 pages)

Elite Integrated Proportioning System

Brand: Graco | Category: Water Pump | Size: 15 MB

Table of Contents
2
Warnings
3
Important Isocyanate Information
8
Models
10
Approvals
12
Accessories
12
Supplied Manuals
13
Related Manuals
13
Typical Installation, Without Circulation
14
Typical Installation, with Circulation
15
Component Identiﬁcation
16
- Generator
  18
- Proportioner Control Panel
  19
- Air Compressor
  20
- Advanced Display Module
  21
- Electrical Enclosure
  26
- Electrical Cabinet
  27
- Motor Control Module (MCM)
  28
- Engine Control Module
  29
- Load Center
  30
  - Connections
    31
- Circuit Breakers
  32
Overview
34
Setup
37
- Locate Reactor
  37
- Trailer Setup Guidelines
  38
- Install Wall (Optional)
  39
- Connect Battery
  41
- Add Fuel
  41
- General Equipment Guidelines
  42
- Electrical Connections
  42
- Connect Feed Pumps
  42
- Breathing Air
  42
- Connect Pressure Relief Lines
  43
- Install Fluid Temperature Sensor
  43
- Connect Heated Hose
  43
- Close Gun Fluid Manifold Valves a and
  44
- Connect Whip Hose to Gun or Gun Fluid
  44
  - Manifold
    44
- Pressure Check Hose
  44
- Connect Remote Display Module
  44
- Grounding
  45
- Supply Wet Cups with Throat Seal Liquid
  46
  - (Tsl)
    46
Operation
47
- Initial System Setup
  47
- Register and Activate the Graco Insite
  48
- Advanced Setup Screens
  50
- System 1
  51
- System 2
  51
- Recipes
  51
- Run Mode
  53
Startup
57
Fluid Circulation
61
- Circulation through Reactor
  61
- Circulation through Gun Manifold
  62
- Jog Mode
  62
Spraying
63
- Spray Adjustments
  64
- Manual Hose Heat Mode
  65
Shutdown
67
Pressure Relief Procedure
69
Flushing
70
System Errors
71
- Troubleshoot Errors
  72
- Clear Alarm
  72
Maintenance
73
- Preventative Maintenance Schedule
  73
- Wetcup
  73
- Fluid Inlet Strainer Screen
  73
- Coolant Filter
  73
- Grease Circulation Valves
  73
- ISO Lubrication Level
  73
- Wiring Connections
  73
- Dust Protection
  73
- Coolant Levels
  73
- Clean Heat Sink Fins
  74
- Engine Maintenance
  74
- Air Compressor Oil Level
  74
- Fuel Tank
  75
- Flush Inlet Strainer Screen
  75
- Pump Lubrication System
  76
USB Data
77
- USB Logs
  77
- System Conﬁguration Settings
  78
- Download Log Files
  79
- Custom Language File
  79
- Upload Procedure
  80
Appendix A: Engine Control Module
81
Dimensions
84
Performance Charts
87
Technical Speciﬁcations
90
Graco Extended Warranty for Integrated
93
- Reactor® 2 Components
  93

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