Electrical Schematic; Electrical Schematics - Genie ZX-135/70 Service And Repair Manual

A B C D E
1
2
PCON PRIMARY BOOM UP/DOWN,
EXT/RET AND TURNTABLE
PLATFORM E-STOP (P2) ROTATE JOYSTICK (JC7)
LEVEL
PCON
ALARM
3
Genie ZX-135/70

Electrical Schematic

with Deutz Td2011 engine
GND-BR
4
WORK LAMPS
WITH
S/N ZX135H-4001 and up ON/OFF
TOGGLE
SWITCHES
ES0366V
5
GND-BR
TO APU BAT(+)
B2BAT-RD
6
P12
7 P_6R1
P_7R
8
PCON
9
J32 23 PIN WHITE J31 23 PIN BLACK
DRIVE CHASSIS DRIVE CHASSIS
HARNESS HARNESS
10
11
12
13
J107 J108 J109 J110
A B C A B C A B C A B C 1 2 3 4 5 6 1 2 3 4 5 6
1 1 1 1 1 1 1
24 23 24 23
14
1 1 1 1 1 1 NO NO
14 13 14 13
2 2 2 2 2 2 2
NO NO
2 2 2 2 2 2
15
16
F G H I J
PANEL
CAN GATEWAY
RECOVERY
& TCON LCD
SERVICE
HORN (BN5)
SEC BM UP/DWN GENERATOR AUXILIARY START ENGINE DRIVE AXLE ENGINE DRIVE STEER MODE SPARE
JIB EXT/RET, UP/DOWN EXT/RET JOYSTICK DRIVE & STEERING ON/OFF PUMP ASSIST START ENABLE EXT/RET SPEED SPEED SELECT #1
JOYSTICK (JC3) (TS17) (TS1) (TS6) (TS2) (TS15) (TS23) (TS4) (TS5) (TS22) (TSx)
PLAT ROT JOYSTICK (JC6) (JC5)
J223
MOLEX
8PIN
TIER IV ENG
OPT GBOX
HARN
A
B
C
J24 20PIN
J23 10PIN
LED/TOGGLE SWITCH INTERFACE PCB
ECU
P7R P7R
P6 P6
P22
4 6 VbbBTS621
IN1 OUT 1
5 IN2
74HC08 ST OUT 2
GND
1
SLP_MODE 3
P7
2 74HC08
U21
BTS650
Vbb
OUT
IN
IS
ON CIRCUIT BOARD
DB9 CONNECTOR PIN CKT #
2 RS232_RXD
3 RS232_TXD
5 RS232_GND
J22 35 PIN
J21 23 PIN BLACK
WHITE BOOM HARNESS
PCON HARNESS
MANIFOLD
HARNESS
1 2 3 4 5 6 J55
SEE OPTIONS
FOR HYD
GENERATOR/
WELDER
OPTION
PLATFORM
OVERLOAD TILT SENSOR
LIMIT SW ASSEMBLY
LSP1OLS
J150B-4
S132LDS-BL/WH
OPTIONAL SWING
GATE WIRING
J82
R90PXS-RD/BK
J234 J165
J119
J165
9 11 12 J84
3 4 2 J149B-1
S56PRV-RD
P56PRV-RD/WH J149B-2
LSP1PROX FOOTSW (FS1) J166 J150B-3
C46HN-WH
PROXIMITY 4 5 6
KILL SWITCH NC P23PCON-BK J150B-1
1 2
(NOHC) 4 3 2 1 C47OUT-WH/BK J150B-2
OPTIONAL NO
PUR FOOTSWITCH
LSJ1RO
JIB NOT 22 21
NC
RETRACTED GNDPCON-BR J148B-1
(RETRACTED POS) 14 13 SWING GATE
S21 JIB BELLCRANK SENSOR INTERLOCK J147B-1
NO P52PCON-WH
OLD STYLE SENSOR
J151B-A BA AA
D82CAN+ -YL
J166 J151B-B BB AB
D81CAN- -GR
J151B-C BC AC
J152C INSTALLED ON TIER IV
J152C AND FUEL LEVEL SENSING UNITS ONLY
S21 JIB BELLCRANK SENSOR
J36-DRIVE CHASSIS HARN A A A A J33-BOOM HARN
D82CAN+ -YL YL 88 CAN HIGH YL D82CAN+ -YL
B B B B
D81CAN- -GR GR 88 CAN LOW GR D81CAN- -GR
C C C C
88
J37-DRIVE CHASSIS HARN J34-LIMIT SW HARN
S56PRV-RD 1 1 WH 88 P7R BK 1 1 S56PRV-RD
GNDDCON-BR 2 2 2 2 GNDDCON-BR
BK 88 DCON GND GR
SLIP RING
J38-DRIVE CHASSIS HARN
1 1 1 1 J35-LIMIT SW HARN
P21DCON-WH RD 88 DCON PWR PU P21DCON-WH
2 2 2 2
P57PBD-RD/WH OR 88 P9A BK/RD
3 3 3 3
C61AXR-GR BR 88 P12 OR C61AXR-GR
P63LS-OR/RD 4 4 BL 88 P18 BL 4 4
C60AXE-GR/WH 5 5 YL 88 C60AXE PK 5 5 C60AXE-GR/WH
P53LS-WH/BK 6 6 6 6 P53LS-WH/BK
GR 88 P6R1 GY
K L M N O
RUN OFF ESTOP
1 SERV BYPASS U GROUND C
U 1 BL/WH
2 V 1 2 1 2 1 NC 1
NC 2 W
NC 2 RECOVERY WH/BK PLAT 2
NC
3 LOCKOUT VALVE #1 SIG
4 X Y 3 OFF
NO 4 3 X E PRI BOOM LENGTH 3' STATUS
NO 4 Z GROUND
NO KEY SWITCH PRI BOOM LENGTH 100' STATUS
3 4 2 1 NC
PLAT C PRI BOOM RETRACTED STATUS
NC NC
A NC D NC AUXILIARY HYD RECOVERY SIGNAL
E
OFF B 1 1 MULTI FUNCTION VLV RECOVERY SIGNAL
Y GROUND D
BOOM RET RECOVERY SIGNAL
3 4 2 1 2 2
BOOM DWN RECOVERY SIGNAL
PLAT
BOOM EXT/RET FC RECOVERY SIGNAL
OFF
Z A BOOM UP/DWN FC RECOVERY SIGNAL
GROUND
3 4 2 1
PLAT
OFF
W GROUND B
2 1 2 1
PLAT
V
2 1 OPER. REC. OR
SERV. OR
PWR IN SERV OR
RECOVERY PROVIDES
PWR TO MINIMAL
HARDWARE
1
2
3
J17
J4 ON CIRCUIT BOARD
DB9 CONNECTOR
PIN CKT #
2 RS232_RXD
3 RS232_TXD
5 RS232_GND
P15
OPER. REC.
ECU POWER TO MICRO
TO HORN BUTTON
PWR TO TCON ESTOP
OUT PWR ENABLE
TCON MODE
P_7
P_22
P7R
PCON POWER
P6R1
P11
J11 BLACK 23 PIN J12 BLACK 35 PIN
BOOM HARN LIMIT SWITCH HARN
P21DCON-WH
P53LS-WH/BK
S56PRV-RD
C117FB-RD C117FB-RD TO ENGINE RELAY BLOCK C61AXR-GR
GNDDCON-BR
P23PCON-BK P23PCON-BK
S56PRV-RD
S56PRV-RD
J129-01
C145CAL-RD/WH C145CAL-RD/WH
S132LDS-BL/WH S132LDS-BL/WH
J129-02
D82CAN+ -YL
D81CAN- -GR
C61AXR-GR
C60AXE-GR/WH
J121-GRAY 12
PIN SCON MODULE J122-BLACK 12
PIN SCON MODULE
BA AA AA
BB AB AB
J152B
BC AC AC
J152A
SCON MODULE
P Q R S T
AUXILIARY HYD RECOVERY SIGNAL
MULTI FUNCTION VLV RECOVERY SIGNAL
BOOM RET RECOVERY SIGNAL
BOOM DWN RECOVERY SIGNAL
BOOM EXT/RET FC RECOVERY SIGNAL
BOOM UP/DWN FC RECOVERY SIGNAL
(P15)+(ECU POWER)
P_30
TO HORN BUTTON
U95
PWR TO TCON ESTOP
P_22
P_9B
OUT PWR ENABLE
(~SM)+(AH)
Vbb BTS621
IN1 OUT 1 P22R
IN2 ST OUT 2
12
GND 14
Vbb BTS621 ((~SM)+(AH))(P_22)
IN1 BTS650 13
IN2 OUT 1 Vbb 74HC08
ST OUT 2 OUT P7R
GND IN
9 IS 9
8 (~SM)+(AH) 8
((~SM)+(AH))(BM STOWED) (BM STOWED) ((~SM)+(AH))(P_7)
10 BTS650 10
74HC08 Vbb 74HC08
OUT
IN
IS
P_6R2 P_6R2
BTS650
Vbb
OUT
IN (OE)
4
IS 6 4
((~SM)+(AH))(OE) (~SM)+(AH)
Vbb 5
IN1 BTS621 74HC08
OUT 1 3 2
ST OUT 2 IN2 (TM)(FE)
1 FUNC ENABLE (FE)
GND 74HC08
TCON MODE
P_7
P_7R
P_10
U32
P_1
PCON POWER
14
74HC08
7
P_9A
P_6R1
P_11
TO
TO TO uP
TO TO TO
uP uP uP uP
uP
TO
uP BOOM STOWED 100 OHM PULL UP
5 VOLT
82 OHM PULL UP
J15 BLACK 4 PIN J13 WHITE 23 PIN
POWER HARN ENGINE HARN
S137PLL-RD/WH
S139TRF-WH/RD
ACTIVE HIGH TELEMATICS
OPTION SHOWN
J15 GREY 4 PIN
POWER HARN
1 2 3 4 CR80 86 30
TELEMATICS
RELAY 85 87
GNDDCON-BR
GND-BR
STL
STS
GND
POWER HARN
LOWER LS ENGINE ENG HARN
HARNESS
HARNESS
J215 INTEGRA L
S137PLL-RD/WH W/BAT CBL
S139TRF-WH/RD B1BAT-RD
02GND-BR
J144-3
J144-5
1 1
J20
11 12 2 10 7 6 5 1 9 4 8 3
P12 2 2
1 2 3 4 5 6 C A B J237
4 3 2 1 J154
4 3 2 1 2 1 4 3 2 1 4 3 2 1
1 2 3 4 5 6
22 21 22 21 14 13
J114 2 1 4 3 2 1 22 21 22 21
NC NC NC NC NO
14 13 14 13 14 13 14 13 24 23 SUPPLIED
NO BY DEUTZ
BLU ORN NO ORN NO ORN NO NO
RED RED YEL BLU
22 21 22 21
NC NC
14 13 14 13
NO NO
YEL WHT
TWO 6 VOLT
BATTERIES
STARTER
AUX. AUX.
PUMP PUMP
B2 B1
U V W X Y Z
TCON MEMBRANE PANEL
AUXILIARY HYD RECOVERY SIGNAL
MULTI FUNCTION VLV RECOVERY SIGNAL
TO MICRO BOOM RET RECOVERY SIGNAL
BOOM DWN RECOVERY SIGNAL
BOOM EXT/RET FC RECOVERY SIGNAL
BOOM UP/DWN FC RECOVERY SIGNAL
P_30
P_22R
P_7
P_7R
TO TO
P_10 uP uP
TO
uP TO
uP
~SLP MODE (~SM)
5 AUX HYD (AH)
P_39
P9A
P6R1
TO TO
TO P11 TO P11 P11 TO TO TO
uP uP TO uP uP uP uP uP
TO
uP uP
TO
TO
uP TO uP
uP TO
uP
TO
TO TO uP
uP uP
TO
TO uP
uP
TO
uP TO
5 VOLT uP
J14 WHITE 35 PIN
MANIFOLD HARNESS
J224 GREY 8 PIN
TELEMATICS
87a
ENGINE CAN BUS
TO CAN GATEWAY
GND-BR
C21IGN-WH
C226TEL-BL
CB9 6A
TELBAT-RD
P23PCON-BK
S56PRV-RD
TO P11-09 VLVRET3-BR
BLACK 23 PIN
(SHEET 7) V45HG-GR/WH
J153
C155PCE-OR/RD C155PCE-OR/RD
V150BV-GR/WH
C34SA-BK/WH VLVRET6-BR
C21IGN-WH
C33STR-BK
B1BAT-RD B1BAT-RD
VEC
CR1
STARTER
CR2
IGNITION POWER
CR5
HORN RELAY
CR2
30 86 CR41
FLSHING BEACONS
87 85
CR49 1 1 1 1
LIGHTS PACKAGE
CR1 CR5 CR41 CR49 CR17 CR39 CR77 CR15a CR15b CR17 1 1
1 1
30 86 30 86 30 86 30 86 30 86 30 86 30 86 30 86 30 86 OIL COOLER 2 2 2 2
87a 1 1 1 1 1
87a 87 85 87 85 87 85 87 85 87 85 87 85 87 85 87a 87 85 87a 87 85 CR77 1 1
D1 FUNCTION ENABLE P P P P P 2 2
2 2
CR15
GLOW PLUGS 2 2 2 2 2
2 2
CR39
SPARE (D2.9)
1
1
2
2
J172-1 J171-1
J144-1 J144-2
ALTERNATOR
EXCT.
OTS1 J144-7 J166-1
N.O.
BAT. BAT. A B C
+ - DEUTZ TD2011 ENGINE SHOWN
H2
FAN J144-8 J166-2
STA. SEE ENGINE SCHEMATICS FOR
4
J172-2 J171-2 BK-GND DEUTZ TD2.9 T4 ENGINE
3 PULL IN
REGULATOR WH-PULL IN
2 PERKINS 1104D ENGINE
IND. RD-HOLD HOLD
1 PERKINS 854 ENGINE
J57
TO TO
uP uP