Emerson Rosemount Oxymitter 4000 Analyzer Manuals

Manuals and User Guides for Emerson Rosemount Oxymitter 4000 Analyzer. We have 4 Emerson Rosemount Oxymitter 4000 Analyzer manuals available for free PDF download: Reference Manual, Instruction Manual

Emerson Rosemount Oxymitter 4000 Reference Manual (194 pages)

Hazardous Area Oxygen Transmitter

Brand: Emerson | Category: Transmitter | Size: 47 MB

Table of Contents
2
Essential Instructions
7
Preface
8
Definitions
9
Symbols
9
Note to Users
9
Description and Specifications
10
Components Checklist
10
System Overview
10
Scope
10
System Description
12
System Configuration
13
System Features
14
System Considerations
17
IMPS 4000 (Optional)
20
SPS 4001B (Optional)
20
MODEL 751 Remote Powered Loop LCD Display
20
Probe Options
21
Diffusion Elements
21
Abrasive Shield Assembly
22
Specifications
24
Range
24
Temperature Limits
24
Probe Lengths
24
Mounting and Mounting Position
24
Materials
24
Calibration Gas Mixtures
24
Recommended Calibration Gas Flow
24
Pollution Degree
25
Over Voltage Category
25
Relative Humidity
25
Signals
25
Power Requirements
25
Certifications
25
Hazardous Area Oxymitter 4000 with Integral Electronics with Process End Flame Arrestor
25
Hazardous Area Oxymitter with Remote Electronics with Process End Flame Arrestor
25
Hazardous Area Oxymitter 4000 with Integral Electronics Without Process End Flame Arrestor
26
Hazardous Area Oxymitter with Remote Electronics Without Process End Flame Arrestor
26
Atex/Iecex Special Conditions for Safe Use
26
CSA Special Conditions for Safe Use
27
Installation
35
Mechanical Installation
36
Selecting Location
36
Probe Installation
36
Remote Electronics Installation
44
Electrical Installation with Integral Electronics
44
Connect Line Voltage
45
Electrical Installation with Remote Electronics
47
Connect Line Voltage
48
4-20 Ma Signal
48
World Class 3000 Intelligent Field Transmitter Setup
51
The Yokogawa ZA8C and AV8C Convertor Electronics Setup
52
Pneumatic Installation
54
Reference Air Package
54
Calibration Gas
55
IMPS 4000 Connections
55
SPS 4001B Connections
55
Configuration of Hazardous Area Oxymitter 4000 with Membrane Keypad
56
Verify Installation
56
Mechanical Installation
56
Terminal Block Wiring
56
Hazardous Area Oxymitter 4000 Configuration
57
Recommended Configuration
61
Configuration of Hazardous Area Oxymitter 4000 with LOI
63
Verify Installation
63
Mechanical Installation
63
Terminal Block Wiring
63
Hazardous Area Oxymitter 4000 Configuration
64
Logic I/O
66
Recommended Configuration
68
Startup and Operation of Hazardous Area Oxymitter 4000 with Membrane Keypad
69
Power up
69
Startup Display
69
Operating Display
69
Error
70
Keypad
70
Reference Air
70
Operation
70
Overview
70
Startup and Operation of Hazardous Area Oxymitter 4000 with LOI
73
Power up
73
Startup Display
73
Operating Display
73
Error
73
Loi
73
Reference Air
73
Startup Oxymitter 4000 Calibration
75
Navigating the Local Operator Interface
75
Overview
75
Lockout
75
LOI Key Designations
76
LOI Menu Tree
76
Hazardous Area Oxymitter 4000 Setup at the LOI
78
System/Calibration Setup
78
Reset Values
79
O2 Output Tracks
79
O2 Cal Interval
79
O2 Next Cal
79
Gas Time
79
Purge Time
79
Auto Calib
79
System/Input/Output
79
System/Parameters
80
Slope
80
O2 Constant
80
O2 T90 Time
80
Auto Tune
80
Lockout Time
80
Revert Time
80
Luminance
80
System/Status
81
Alarms
81
PID Parameter
81
Reset Device
81
System/Software
81
Sensor Data
81
Temperatures
81
LOI Installation
81
Oxymitter 4000 Test Points
82
Remote Powered Loop LCD Display (Optional)
82
Hart/Ams
83
Overview
83
HART Communicator Signal Line Connections
84
Method 1, for Load Resistance ≥ 250 Ohms
84
Method 2, for Load Resistance < 250 Ohms
84
HART Communicator PC Connections
86
Off-Line and On-Line Operations
86
Logic I/O Configurations
87
HART/AMS Menu Tree
87
HART Communicator O Cal Method
91
Cal Method
92
D/A Trim Procedure
93
LOI Menu
93
Troubleshooting
94
Overview
94
General
96
Grounding
96
Electrical Noise
96
Loose Integrated Circuits
96
Electrostatic Discharge
96
Alarm Indications
96
Alarm Contacts
97
SPS 4001B and IMPS 4000, 1-4 Probes
98
Additional IMPS 4000 Alarm Contacts
98
Identifying and Correcting Alarm Indications
98
Fault 1, Open Thermocouple
100
Fault 2, Shorted Thermocouple
102
Fault 3, Reversed Thermocouple Wiring or Faulty PC Board
104
Fault 4, A/D Comm Error
106
Fault 4, Open Heater
108
Fault 6, High High Heater Temp
110
Fault 7, High Case Temp
112
Fault 8, Low Heater Temp
114
Fault 9, High Heater Temp
116
Fault 10, High Cell MV
118
Fault 11, Bad Cell
120
Fault 12, Eeprom Corrupt
122
Fault 13, Invalid Slope
124
Fault 14, Invalid Constant
126
Fault 15, Last Calibration Failed
128
Heater Not Open, but Unable to Reach 1357 °F (736 °C) Set
130
Point
130
Calibration Passes, but Still Reads Incorrectly
130
Probe Passes Calibration, but Still Appears to Read High
130
Probe Passes Calibration, but Still Appears to Read Low
131
How Do I Detect a Plugged Diffuser
131
Calibration Record for Rosemount In-Situ O Probe
132
Maintenance and Service
133
Overview
133
Calibration with Keypad
133
Automatic Calibration
134
Semi-Automatic Calibration
135
Manual Calibration with Membrane Keypad
136
Calibration with LOI
138
Hazardous Area Oxymitter 4000 Repair
139
Removal and Replacement of Probe
140
Electronic Assembly Replacement
144
Terminal Block Replacement
146
Fuse Replacement
146
Entire Probe Replacement (Excluding Electronics)
147
Heater Strut Replacement
148
Cell Replacement
150
Ceramic Diffusion Element Replacement
153
Replacement Parts
156
Probe Replacement Parts
156
Electronics Replacement Parts
159
Upgrading Oxymitter DR to Full Oxymitter
160
A-1 Upgrade Procedure
160
A-2 Notes
162
Optional Accessories
163
By-Pass Packages
163
IMPS 4000 Intelligent Multiprobe Test Gas Sequencer
164
SPS 4001 Single Probe Autocalibration Sequencer
165
Calibration Gas
166
Safety Data
167
Warranty
193

Emerson Rosemount Oxymitter 4000 Reference Manual (186 pages)

Hazardous Area Oxygen Transmitter

Brand: Emerson | Category: Transmitter | Size: 4 MB

Table of Contents
5
Components Checklist
9
Description and Specifications
9
Measurement
17
Overview
17
Configuration
18
Features
19
Membrane Keypad
19
Local Operator Interface (LOI)
20
System Considerations
21
Probe Options
30
Performance Specifications
32
Specifications
32
Electrical Specifications
33
Physical Specifications
34
Chapter 2 Installation

37
- Mechanical Installation
  37
- Select Location
  38
- Install Probe
  45
- Electrical Installation with Integral Electronics
  48
- Connect Line Voltage
  49
- Electrical Installation with Remote Electronics
  54
- Install Interconnecting Cable
  60
- Pneumatic Installation
  61
- Reference Air Package
  61
- Calibration Gas
  62
- Rosemount ™ IMPS 4000 Connections
  63
- Rosemount ™ SPS 4001B Connections
  63
- Configure Transmitter with Membrane Keypad
  65
- Verify Installation
  65
- Mechanical Installation
  65
- Wire Terminal Block
  65
- Configuration
  66
- Logic I/O
  69
- Recommended Configuration
  70
- Configure Transmitter with LOI
  71
- Verify Installation
  71
- Mechanical Installation
  71
- Wire Terminal Block
  71
- Configuration
  73
- Logic I/O
  75
- Recommended Configuration
  76
- Start up and Operate Transmitter with Membrane Keypad
  79
- Power up
  79
- Start-Up Display
  79
- Operating Display
  79
- Operation
  81
- Start up and Operate Transmitter with LOI
  85
- Power up
  85
- Navigating the Local Operator Interface (LOI)
  89
- LOI Key Designations
  90
- LOI Menu Tree
  90
- Setup at the LOI
  92
- System/Parameters
  93
- System/Status
  94
- LOI Installation
  94
- Test Points
  95
- Remote Powered Loop LCD Display (Optional)
  95
Chapter 7 HART ® /AMS

97
- Overview
  97
- HART ® Communicator Signal Line Connections
  97
- Connect HART ® Communicator to a PC
  100
- Offline and Online Operations
  100
- Logic I/O Configurations
  100
- HART ® Menu Tree
  102
- Calibrate O
  104
- Automatically Calibrate with HART
  106
- D/A Trim
  106
Chapter 8 Troubleshooting

107
- Overview
  107
- Factors to Consider When Troubleshooting
  108
- Electrical Noise
  108
- Electrostatic Discharge
  109
- Alarm Indications
  109
- Alarm Contacts
  109
- Identify and Correct Alarm Indications
  110
- Fault 1, Open Thermocouple
  111
- Fault 2, Shorted Thermocouple
  113
- Fault 5, Open Heater
  118
- Fault 6, High High Heater Temp
  120
- Fault 8, Low Heater Temp
  125
- Heater Not Open, but Unable to Reach 1357 °F (736 °C) Setpoint
  137
- Calibration Passes, but Still Reads Incorrectly
  138
- Maintenance and Service
  141
- Overview
  141
- Calibration
  141
- Calibration Record
  142
- Calibrating Automatically
  144
- Repair
  148
- Replace Probe
  149
- Replace Fuse
  153
Chapter 10 Replacement Parts

165
- Probe Replacement Parts
  165
- Electronics Replacement Parts
  167
Appendix A Upgrade Rosemount ™ Oxymitter DR to Full Oxymitter

169
Appendix B Optional Accessories

173
Appendix C Safety Data Sheet for Ceramic Fiber Products

177

Emerson Rosemount Oxymitter 4000 Instruction Manual (188 pages)

Oxygen

Brand: Emerson | Category: Transmitter | Size: 4 MB

Table of Contents
5
IM-106-340, Rev
8
Essential Instructions
9
SECTION I

11
- Preface
  12
- Symbols
  12
  - Definitions
    12
- What You Need to Know
  13
- Can You Use the Quick Start Guide
  15
- Quick Start Guide for Oxymitter 4000 Systems
  16
- Quick Reference Guide Manual Calibration Instructions
  17
- HART Communicator Fast Key Sequences
  18
Section 1

19
- Component Checklist
  19
Description and Specifications

19
- System Overview
  19
  - Scope
    19
  - System Description
    21
  - System Configuration
    22
  - System Features
    22
  - Handling the Oxymitter 4000
    26
  - System Considerations
    27
- IMPS 4000 (Optional)
  30
- SPS 4001B (Optional)
  30
  - Mounting
    30
  - Operation
    30
- Model 751 Remote Powered Loop LCD Display
  31
- Probe Options
  31
  - Diffusion Elements
    31
- Specifications
  34
Section 2

39
- Verify Installation
  39
Configuration of Oxymitter 4000 with Membrane Keypad

39
SECTION 3 Mechanical Installation

46
- Mechanical Installation
  46
Installation Selecting Location

46
- Probe Installation
  46
- Remote Electronics Installation
  53
- Electrical Installation (with Integral Electronics)
  54
- Electrical Installation (with Remote Electronics)
  57
  - Install Interconnecting Cable
    60
- Pneumatic Installation
  60
- IMPS 4000 Connections
  62
- SPS 4001B Connections
  62
- Verify Installation
  63
  - Mechanical Installation
    63
  - Terminal Block Wiring
    63
  - Oxymitter 4000 Configuration
    64
- Logic I/O
  66
  - Recommended Configuration
    68
- Power up
  69
- Operation
  70
  - Overview
    70
- Power up
  73
- Start up Oxymitter 4000 Calibration
  75
- Navigating the Local Operator Interface
  75
  - Overview
    75
  - Lockout
    75
- LOI Key Designations
  76
- LOI Menu Tree
  76
- Oxymitter 4000 Setup at the LOI
  78
- LOI Installation
  81
- Oxymitter 4000 Test Points
  82
- Remote Powered Loop LCD Display (Optional)
  82
- Overview
  83
- HART Communicator Signal Line Connections
  84
- HART Communicator PC Connections
  84
- Off-Line and On-Line Operations
  86
- Logic I/Oconfigurations
  86
- HART/AMS Menu Tree
  86
- HART Communicator O
  90
- Defining a Timed Calibration Via HART
  91
- D/A Trim Procedure
  91
- Overview
  93
- General
  95
- Alarm Indications
  95
- Alarm Contacts
  96
- Identifying and Correcting Alarm Indications
  97
- Heater Not Open, but Unable to Reach 736°C Setpoint
  114
- Calibration Passes, but Still Reads Incorrectly
  114
- Overview
  117
- Calibration with Keypad
  117
  - Automatic Calibration
    118
  - Semi-Automatic Calibration
    119
  - Manual Calibration with Membrane Keypad
    119
- Calibration with LOI
  121
- Oxymitter 4000 Repair
  123
  - Removal and Replacement of Probe
    123
- Probe Replacement Parts
  137
- Electronics Replacement Parts
  143
- HART Handheld 375 Communicator
  145
- Asset Management Solutions (AMS)
  146
- By-Pass Packages
  146
- IMPS 4000 Intelligent Multiprobe Test Gas Sequencer
  147
- SPS 4001B Single Probe Autocalibration Sequencer
  148
- O 2 Calibration Gas
  149
- Catalyst Regeneration
  150
- Oxybalance Display and Averaging System
  150
- Safety Instructions
  154
APPENDIX A Safety Instructions

176
- Safety Data Sheet for Ceramic Fiber Products
  176
- Returning Material
  183

Emerson Rosemount Oxymitter 4000 Reference Manual (198 pages)

Hazardous Area Oxygen Transmitter

Brand: Emerson | Category: Transmitter | Size: 5 MB

Table of Contents
5
Chapter 1 Description and Specifications

9
- Components Checklist
  9
- Overview
  17
- Measurement
  17
- Configuration
  18
- Features
  19
- System Considerations
  22
- Optional Rosemount IMPS 4000
  30
- Optional Rosemount SPS 4001B
  30
- Rosemount 751 Remote Powered Loop LCD Display
  30
- Probe Options
  31
- Specifications
  33
  - Electrical Specifications
    34
  - Physical Specifications
    35
Chapter 2 Install

37
Chapter 3 Configure Transmitter with Membrane Keypad

69
- Verify Installation
  69
- Mechanical Installation
  69
- Wire Terminal Block
  69
- Configuration
  70
- Logic I/O
  73
- Recommended Configuration
  74
Chapter 4 Configure Transmitter with LOI

77
- Verify Installation
  77
- Mechanical Installation
  77
- Wire Terminal Block
  77
- Configuration
  79
- Logic I/O
  82
- Recommended Configuration
  82
Chapter 5 Start up and Operate Transmitter with Membrane Keypad

85
- Power up
  85
- Operate
  88
Chapter 6 Start up and Operate Transmitter with LOI

91
- Power up
  91
- Navigating the Local Operator Interface
  95
- LOI Key Designations
  96
- LOI Menu Tree
  96
- Setup at the LOI
  98
- System/Parameters
  99
- System/Status
  100
- LOI Installation
  101
- Test Points
  101
- Remote Powered Loop LCD Display (Optional)
  102
Chapter 7 HART ® /AMS

103
- Overview
  103
- HART Communicator Signal Line Connections
  103
- Connect HART ® Communicator to a PC
  107
- Off-Line and On-Line Operations
  107
- Logic I/O Configurations
  107
- HART ® Menu Tree
  109
- Calibrate O with HART
  111
- Automatically Calibrate with HART
  113
- D/A Trim
  113
Chapter 8 Troubleshoot

115
Chapter 9 Maintenance and Service

149
- Overview
  149
- Calibrate
  149
- Repair
  157
Chapter 10 Replacement Parts

173
- Probe Replacement Parts
  173
- Electronics Replacement Parts
  175
Appendix A Upgrade Rosemount Oxymitter DR to Full Oxymitter

177
Appendix B Optional Accessories

181
Appendix C Safety Instructions

185
Appendix D Safety Data Sheet for Ceramic Fiber Products

187
- Identification
  187
- Physical Data
  187
Appendix E Rosemount ™ Oxymitter ™ Product Certifications

189
Appendix F Declaration of Conformity

193
Appendix G China Rohs Table

197

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Emerson Rosemount Oxymitter 4000 Reference Manual (186 pages)

Table of Contents

Chapter 2 Installation

Chapter 7 HART ® /AMS

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Chapter 10 Replacement Parts

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Appendix C Safety Data Sheet for Ceramic Fiber Products

Emerson Rosemount Oxymitter 4000 Instruction Manual (188 pages)

Table of Contents

SECTION I

Section 1

Description and Specifications

Section 2

Configuration of Oxymitter 4000 with Membrane Keypad

SECTION 3 Mechanical Installation

Installation Selecting Location

APPENDIX A Safety Instructions

Emerson Rosemount Oxymitter 4000 Reference Manual (198 pages)

Table of Contents

Chapter 1 Description and Specifications

Chapter 2 Install

Chapter 3 Configure Transmitter with Membrane Keypad

Chapter 4 Configure Transmitter with LOI

Chapter 5 Start up and Operate Transmitter with Membrane Keypad

Chapter 6 Start up and Operate Transmitter with LOI

Chapter 7 HART ® /AMS

Chapter 8 Troubleshoot

Chapter 9 Maintenance and Service

Chapter 10 Replacement Parts

Appendix A Upgrade Rosemount Oxymitter DR to Full Oxymitter

Appendix B Optional Accessories

Appendix C Safety Instructions

Appendix D Safety Data Sheet for Ceramic Fiber Products

Appendix E Rosemount ™ Oxymitter ™ Product Certifications

Appendix F Declaration of Conformity

Appendix G China Rohs Table

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