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Comau Robotics C5G Robot Control Unit Manuals
Manuals and User Guides for Comau Robotics C5G Robot Control Unit. We have
2
Comau Robotics C5G Robot Control Unit manuals available for free PDF download: User Maintenance Manual, Instruction Handbook Manual
Comau Robotics C5G User Maintenance Manual (103 pages)
Brand:
Comau Robotics
| Category:
Control Unit
| Size: 4 MB
Table of Contents
Table of Contents
3
1 General Safety Precautions
9
Responsibilities
9
Safety Precautions
10
Purpose
10
Definitions
10
Applicability
11
Operating Modes
12
Performance
18
2 Maintenance Prescriptions
19
Precautions before Starting
19
Precautions While Carrying out Maintenance Activities
19
Precautions at the End of the Maintenance Activities
20
Maintenance Staff
20
Equipment and Tools Necessary
20
Torque Wrench Settings
20
3 Help in Trouble Shooting
21
Precautions before Starting
21
Methodology
21
Problem Analysis
21
Diagnosis Messages
22
Identification Items and Abbreviations for Connectors, Cables and Modules
25
Traceability for Replacement Purposes
25
Replacing the Components
26
Control Unit Outline Diagrams
26
Comau Customer Center
29
4 Switching off the Power Supply
30
Precautions and Risks Associated to the Power Supply Off-Switching
30
Switching off the Power Supply
31
5 How to Reach the Modules
34
Precautions before Starting
34
Risks Associated with the Module Reaching Procedures
34
Module Location and Reaching Methods
34
Front Door
36
Upper Panel
37
Rear Panel
38
6 How to Move the Robot When the Control Unit Is Damaged
39
Precautions before Starting
39
Risks Associated with the Robot Handling with Control Unit Disconnected
39
How to Use the Brake Release Module C5G-OBR
40
7 Preventive Maintenance
43
Precautions before Starting
43
Equipment and Tools Required
43
Preventive Maintenance Plan
44
ACC: Door Closing and Seal Efficiency Check
45
ACO: Cleaning the Condenser
46
ACO: Emptying the Condensate Collectiong Can
48
E110: Fan Cleaning
49
E111
51
UPS: Replacing the Battery
53
8 Special Maintenance
56
Precautions before Starting
56
Equipment and Tools Required
56
Modules Subject to Special Maintenance Activities
57
ACO: Replacement
58
AMS-APC820: Module Replacement and Compact Flash Recovery
63
AMS-ASM32: Module Replacement
69
AMS-IAM: Module Replacement
72
AMS-PPS8: Module Replacement
78
HMK: Replacing the Hour-Counter
82
SDM: Module Replacement
84
UPS: Replacing the Module
89
9 Spare Parts
91
Precautions about the Spare Part Usage
91
Where to Procure the Spare Parts
91
Spare Part List
91
Spare Parts for the C5G Basic Model
92
10 Setting out of Work and Dismantling
97
Precautions before Starting
97
Staff to Set the Plant out of Work and Dismantle It
97
Equipment and Tools Required
97
Setting out of Work and Dismantling Procedure
97
Removing the Pile and Battery from the Control Unit
99
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Comau Robotics C5G Instruction Handbook Manual (72 pages)
Brand:
Comau Robotics
| Category:
Control Unit
| Size: 2 MB
Table of Contents
Table of Contents
3
Preface
6
Reference Documents
6
Content of the C5G Control Unit Manuals
7
Document Preservation
7
Manual Content Limits
7
Symbols in the Manual
8
1 General Safety Precautions
9
Responsibilities
9
Safety Precautions
10
Purpose
10
Definitions
10
Applicability
11
Operating Modes
12
Performance
18
2 Installation Instructions
19
Staff for the Installation
19
Storage Requirements
19
Requirements for the Installation Area
19
Equipment and Tools Required
20
3 Mounting Procedure: Dimensions, Space and Handling
21
Precautions before Starting the Procedure
21
Equipment and Tools Required
21
Packing List Check
21
Weight and Size Including Package
22
C5G Standard Version
22
C5G Featuring Rising Socket
23
C5G Featuring Application Box
24
C5G Featuring Rising Socket and Application Box
25
Overall Dimensions and Installation Space Required for the C5G (Without Conditioner)
26
Overall Dimensions and Installation Space Required for the C5G (with Conditioner)
28
Lifting and Handling Procedures
29
Lifting the C5G Packaged in Closed Crate
30
Lifting the C5G on Pallet Without Crate (Europallet 1200 X 800 MM)
31
Lifting the C5G Without Package
32
Procedure to Remove the Crate, Protection Cloth and Pallet
33
Placing in Position
35
4 Powering Supply from the Mains: Features and Connection
36
Precautions before Starting
36
Equipment and Tools Required
36
Power Supply Features
37
Earth Connection Diagram
38
Selecting the Powering Voltage
39
Control Unit
39
C5G-ACO / C5G-ACBO: Conditioner (if Installed)
39
Procedure to Install and Connect the Powering Cable (on Main Circuit Breaker)
40
5 Teach Pendant: Connection
43
Precautions before Starting
43
Equipment and Tools Required
43
Connection Typologies Depending on the Teach Pendant
44
Terminal Connection with Cable (C5G-Itp) Directly Connected to the C5G
44
6 Safety Circuits: Minimum Requirements for Integration
46
Precautions before Starting
46
Equipment and Tools Required
46
List of Minimum Activities Required
47
List of Suggested Activities
47
Safety Stop: Checking the Stop Circuit Timer
48
On Teach Pendant
50
How to Wire the X30 Connector
50
Further Details about the Stop Circuit Signals
52
X30/CIP Connector: Pins
54
Safety Signals: Reference Wiring Diagram
55
Troubleshooting for Safety Signals Coming from Unsuitably Installed Safety Devices
57
Safe Cut-Off for 24 VDC Power Supply: Using the Internal or External Power Supplies
58
Solution with Power Supply Taken from the X106/SDM
58
7 Circuits for Minor Automation Routines: Minimum Requirements for Integration
61
Precautions before Starting
61
Equipment and Tools Required
61
Selecting the 24 VDC Power Supply Source
62
Digital I/O on SDM Module
64
RS232 / RS422 Serial Communication
66
8 Start up
68
Precautions to be Taken before Starting the Machine up
68
Staring up the Control Unit
68
Errors Caused by Incorrect Connections in the Safety Circuits or in the Ystem Inputs
69
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