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182 1982
Cessna 182 1982 Manuals
Manuals and User Guides for Cessna 182 1982. We have
1
Cessna 182 1982 manual available for free PDF download: Service Manual
Cessna 182 1982 Service Manual (681 pages)
Brand:
Cessna
| Category:
Aircrafts
| Size: 62.73 MB
Table of Contents
List of Effective Pages
4
Table of Contents
7
General Description
11
Stations
11
Model 182, F182 and T182 Series
11
Aircraft Specifications
11
Reference Stations
13
General
14
Torque Procedures
14
Torque Wrench Adapter Adjustment
15
Torque Values - Bolts and Nuts
16
Torque Value - Threaded Straight Fittings
17
Torque Values Jam-Nuts and Threaded Connector
17
Torque Values Hose Assemblies
17
Safetying Procedures
18
Safety Wire Procedures
18
Torque Values - Straight Threaded Fittings
18
Lockwire Safetying
20
Cotter Pin Minimum Size
22
Cotter Pin Temperature and Use
22
Use of Cotter Pins
22
Installation of Cotter Pins
23
Use of Locking Clips
24
Use of Lockwashers
24
Use of Self-Locking Nuts
24
Safetying Turnbuckle Assemblies
25
Control Cable Wire Breakage and Corrosion Limitations
26
Cable Broken Wire Inspection
27
Testing Criteria
28
Adhesives, Cements and Sealants Shelf Life and Storage
28
Storage Criteria
28
Ground Handling, Servicing, Cleaning, Lubrication and Inspection
32
Ground Handling
33
Towing
33
Typical Tow Bar
33
Jacking Procedure
34
Tie-Down
35
Flyable Storage
35
Leveling
35
Hoisting
35
Returning Aircraft to Service
36
Temporary Storage
36
Inspection During Storage
37
Indefinite Storage
37
General Drscription
40
Fuel
40
Use of Fuel Additives for Cold Weather Operation
40
Fuel Drains
40
Fuel Additive Mixing Ratio Chart
41
Engine Oil
41
Carburetor Drain Plug Inspection
41
Engine Induction Air Filter
42
Vacuum System Filter
42
Battery
43
Tires
43
Nose Gear Shock Strut
43
Nose Gear Shimmy Damper
43
Preventive Maintenance
44
Cleaning Windshield and Windows
44
Waxing
44
Materials Required
44
Interior Trim
45
Painted Surfaces
45
Aluminium Surfaces
45
Engine and Engine Compartment
45
Wing Flap Actuator
46
Lubrication
46
Wheels
46
Upholstery and Interior
46
Servicing
47
General Inspection
55
Inspection Requirements
55
Inspection Program Selection
55
Inspection Charts
56
Inspection Guidelines
57
Pre-Inspection Operational Checks
58
Inspection Time Limits
59
Special Inspections Legends
68
Component Time Limits
69
Cessna-Established Replacement Time Limits
69
Supplier-Established Replacement Time Limits
70
Progressive Care Program
72
Progressive Inspection Program
72
Introduction
72
Inspection Time Limitations
74
Procedures
74
Progressive Care Program
76
Inspection Chart
76
Cessna Progressive Care
77
Fuselage
113
Windshield and Windows
114
Wrap-Around Rear
114
Overhead
114
Repair of Windshield and Windows
115
Surface Patch
116
Windshield and Window Installation Techniques
116
Cleaning and Waxing
116
Fixed
116
Cracks
117
Cabin Doors
117
Cabin Door Weatherstrip
117
Door Latches
117
Windshield and Fixed Window Installation
118
Cabin Door
119
Door Latch and Rotary Clutch
120
Indexing Inside Handle
121
Installation of Lock Assembly on Latch Assembly
121
Installation of Care Assembly
122
Rigging Cable Assembly
122
Rigging Inside Door Handle
122
Cabin Door Latch
123
Replacing Lock Assembly
126
Seats
126
Pilot and Copilot
126
Mechanical Lock Control Assembly
126
Baggage Door Installation
127
Front Seat Installation
128
Seat Inltallation
128
Infinitely Adjustable Front Seat Installation
129
Seat Stop Installation
130
Rear Seat
131
Auxiliary Seat
134
Seat Back Cam Replacement
135
Seat Belt and Shoulder Harness Installation
136
Cabin Headliners
138
Seat Repair
138
Soundproofing
138
Cabin Upholstery
138
Shoulder Harnesses
139
Glider Tow-Hook
139
Rear View Mirror
139
Seat Rail Inspection
139
Cargo Tie-Downs Installation
140
Rear View Mirror Installation
141
Cargo Net Installation
141
Wings and Empennage
143
Wing Installation
144
Adjustment (Correcting Wing-Heavy Condition)
146
Wing Struts
146
Fin
147
Horizontal Stabilizer
147
Stabilizer Abrasion Boots
147
Wing Strut
148
Vertical Fin
149
Horizontal Stabilizer
150
Landing Gear and Brakes
151
Troubleshooting - Landing Gear
152
Main Landing Gear
153
Main Gear Strut Removal/Installation
153
Step Bracket
153
Landing Gear Fairings
153
Main Landing Gear Fairing
155
Main Wheel and Tire Assembly
156
Disassembly of Cleveland Main Wheel and Tire Assembly
156
Main Wheel Speed Fairing Installation
156
Main Wheel Speed Fairing Removal
156
Inspection and Repair of Cleveland Main Wheel and Tire Assembly
157
Reassembly of Cleveland Main Wheel and Tire Assembly
157
Step Installation
157
Inspection and Repair of Mccauley Wheel and Tire Assembly
158
Reassembly of Mccauley Main Wheel and Tire Assembly
158
Disassembly of Mccauley Main Wheel and Tire Assembly
158
Main Wheel and Brake Assembly
160
Main Wheel Alignment
164
Top View of Toe-In Check
164
Front View of Camber Check
164
Shim Chart
165
Removal of Main Wheel Axle
166
Installation of Main Wheel Axle
166
Wheel Balancing
166
Nose Gear
166
Nose Gear Installation
167
Nose Gear Removal
167
Troubleshooting - Nose Gear
167
Nose Wheel Speed Fairing Removal
169
Nose Wheel Speed Fairing Installation
169
Nose Wheel Removal
170
Nose Wheel Disassembly
170
Nose Wheel Inspection and Repair
170
Nose Wheel Reassembly/Installation
170
Nose Gear Shock Strut Disassembly
171
Nose Wheel Speed Fairing
171
Nose Gear Shock Strut Inspection and Repair
172
Nose Wheel and Tire Assembly
172
Nose Gear Shock Strut Breakdown
173
Nose Gear Shock Strut Assembly
174
Nose Gear Shock Strut Reassembly
176
Torque Links
177
Removal of Torque Links
177
Installation of Torque Links
177
Shimmy Damper
177
Nose Wheel Steering System
178
Installation of Shimmy Damper
178
Disassembly and Reassembly of Shimmy Damper
178
Removal of Shimmy Damper
178
Steering Bungee Assembly
179
Removal and Installation of Nose Wheel Steering System Components
180
Rigging of Nose Wheel Steering System
180
Brake System
180
Trouble Shooting - Brake System
182
Brake Master Cylinder
182
Brake Master Cylinder Removal
182
Removal/Disassembly of Wheel Brake
185
Brake Master Cylinder Installation
185
Wheel Brake Assemblies
185
Hydraulic Brake Lines
185
Reassembly/Installation of Wheel Brake
186
Checking Brake Lining Wear
186
Installation of Brake Lining
186
Bleeding Brake System
186
Parking Brake System
187
Brake Disc Minimum Allowable Thickness Chart
187
Inspection and Repair of System Components
188
Aileron Control System
189
Control Column
190
Pilot's Control Column
190
Control Column Installation
192
Copilot's Control Column
194
Aileron Bellcrank
194
Aileron Installation
194
Inclinometer for Measuring Control Surface Travel
196
Ailerons
196
Cables and Pulleys
196
Rigging
197
Wing Flap Control System
198
Operational Check
198
Flap Motor and Transmission Assembly
201
Flap Control Lever
201
Drive Pulleys
201
Flaps
201
Flap Motor and Transmission Installation
202
Flap Control Lever and Follow-Up Installation
203
Flap Installation
204
Cables and Pulley
205
Rigging-Flaps
205
Flap System Schematic
205
Rigging-Flap Control Lever and Follow-Up
207
Elevator Control System
208
Elevators
209
Bellcrank
209
Elevator Installation
211
Elevator Bellcrank Installation
211
Elevator Bellcrank Travel Stop Adjustment
212
Control Column Neutral Position Rigging Tool
212
Arm Assembly
213
Elevator Trim Tab Control System
214
Trim Tab
215
Trim Tab Actuator
215
Elevator Trim Tab Travel Stop Adjustment
218
Trim Tab Free Play Inspection
219
Trim Tab Control Wheel
219
Pedestal Cover
219
Trim Tab Free-Play Inspection
220
Elevator Trim Tab Actuator Assembly
221
Electric Elevator Trim Installation
222
Clutch Adjustment
222
Electric Trim Installation
223
Rigging - Electric Trim Assist
224
Voltage Regulator Adjustment
225
Rudder and Rudder Trim Control Systems
226
Rudder Pedal Assembly
227
Rudder
227
Rudder Control System
228
Rudder Pedals Installation
229
Сables and Pulleys
231
Rudder Installation
231
Checking Rudder Travel
232
Rudder Trim and Nosewheel Steering System
233
Rudder Trim Control System
234
T182 Rudder Trim Control System
235
Engine
238
Table of Contents
239
Engine Cowling
239
Description
240
Cowl Flaps
240
Rigging
240
Overspeed Limitations
242
Time between Overhaul
242
Cowl Flaps Installation
243
Static Run-Up Procedures
247
Build-Up
249
Engine Baffles
250
Flexible Fluid Hoses
250
Leak Test
250
Engine Mount
251
Engine Oil System
251
Engine Shock-Mount Pads
251
Painting
251
Full-Flow Oil Filter
254
Filter Adapter
256
Oil Filter Adapter Wrench Fabrication
257
Full Flow Oil Filter
258
Carburetor
259
Engine Fuel System
259
Idle Speed and Mixture Adjustments
259
Oil Cooler
259
Airbox
260
Induction Air Filter
260
Induction Air System
260
Installation of Inlet Ducts
260
Installation and Timing to Engine
262
Internal Timing
262
Magnetos
262
Maintenance
263
Magnito Contact Breaker Points
264
Engine Controls
265
Magneto Check
265
Spark Plugs
265
Throttle Control
265
Carburetor Heat Control
266
Mixture Control
266
Propeller Control
266
Starting System
266
Description
267
Trouble Shooting
267
Primary Maintenance
268
Starter Motor
268
Exhaust System
268
Description
268
Economy Mixture Indicator (EGT)
269
Inspection
269
Seacost and Humid Areas
271
Extreme Weather Maintenance
271
Cold Weather
271
Hot Weather
271
Engine (Turbocharged)
272
Extreme Weather Maintenance
272
Cowl Flap Installation
274
Engine Data
275
Turbocharger - Airflow Schematic
276
Accessories Removal
281
Cleaning
281
Engine Mount Details
283
Airbox Removal and Installation
285
Filter Removal and Installation
285
Ignition System
285
Carburetor Heat and Air Filter Installation
286
Magneto-To-Engine-Timing
287
Throttle and Waste Gate Control
289
Throttle to Carburetor and Waste Gate Installation
290
Waste Gate Assembly
291
Exhaust System Installation
293
Turbocharger
294
Turbocharger Installation
295
Cold/Hot Weather
296
Dusty Areas
296
Ground Service Receptacle
296
Seacoast and Humid Areas
296
Fuel System
297
Fuel System Schematic
299
Fuel Cell Installaton
305
Description
307
Fuel Cell Removal
307
Fuel Cell Repair/Installation
307
Fuel Cells
307
General Precautions
307
Vented Fuel Filler Caps
307
Fuel Filler Cap - Plastic or Metal
308
Metal Flush-Type Filler Caps
308
Fuel Filler Cap - Metal
309
Cleaning LSE Fuel, Filler Caps
310
Fuel Filler Cap - LSE
310
Cleaning
311
Inspection
311
Leak Testing Metal or Red Plastic Filler Caps
311
Red Plastic Flush-Type Filler
311
Fuel Quantity Transmitter
312
Fuel Vents
312
Cleaning Inspection and Repair
313
Fuel Selector Valve
313
Fuel Strainer
314
Fuel Vent Location
314
Reassembly
314
Fuel Selector Valve and Controls
315
Auxiliary Electric Fuel Pump
319
Description
319
Fuel Leak Classification
319
Priming System
319
Auxiliary Fuel Pump on Turbo Equipped Airplanes
320
Fuel Bay Purging
320
Integral Fuel Bay Sealant
320
Mixing Sealant
321
Sealing During and after Structural Repair
321
Typical Fuel Bay Sealing
322
Accelerated Curing Time
323
Normal Cure Time
323
Normal Work Time
323
Sealing Fuel Leaks
323
Integral Fuel Bay Quick-Repair Sealant
324
Surface Preparation
324
Testing Integral Fuel Bay
324
Fuel Quantity Transmitters
325
Integral Fuel Bay Components
325
Fuel Quantity Transmitter
327
Propeller and Governor
329
Propeller Installation
332
Governor
335
Governor and Control Adjustments
336
High-RPM Stop Adjustment
336
Rigging Propeller Governor Control
336
Utility Systems
338
Description
339
Heating System
339
Operation
339
Removal. Installation and Repair
339
Trouble Shooting
339
14-2A
340
Defrosting System
340
Description
340
Operation
340
Removal, Installation and Repair
340
Trouble Shooting
340
Ventilating System
340
Heating and Defrosting Systems
341
Oxygen Systems
346
Description
349
Maintenance Precautions
349
Oxygen System
349
Trouble Shooting
349
Cylinder - Regulator
350
Oxygen Cylinder General Information
350
Servicing Oxygen Cyl- Inder-Regulator
350
Installation of Oxygen Cylinder-Regulator
351
Removal of Oxygen Cyl- Inder-Regulator
351
Description
352
Installation (Beginning with F18266718)
352
Installation (Thru 18266715 and F18200169)
352
Oxygen Filler Valve
352
Oxygen Lines
352
Removal (Beginning with F18266716)
352
Removal (Thru 18266715 and F18200169)
352
Description
353
Inspection/Test of Oxygen
353
Installation of Pilot And/Or Copilot Outlet Valve Assembly
353
Outlet Valve Assemblies
353
Oxygen Gage
353
Oxygen System Functional Test
353
Removal of Passenger Outlet Valve Assembly
353
Removal of Pilot And/Or Copilot Outlet Valve Assembly
353
Cleaning
354
Description
354
Functonal Test
354
Heated Windshield Panel
354
Inspection
354
Installation
354
Oxygen Masks
354
Removal
354
Description
355
Portable Oxygen Cascades
355
Propeller De-Ice System (B.F. Goodrich 2-Bladed)
355
Windshield Anti-Ice Installation
356
Slip Ring Alignment
357
Timer Test
357
Trouble Shooting
357
B. F. Goodrich 2-Bladed Propeller De-Ice System
358
Installation and Alignment of Brush Block Assembly
362
Replacement of De-Ice Boots
362
Description
363
Propeller De-Ice System (Mcauley 3-Bladed)
363
Mccauley 3-Bladed Propeller De-Ice System
364
Slip Ring Alignment
367
Timer Test
367
Trouble Shooting
367
Angular Brush Alignment
368
Brush Face Alignment
368
Of Brush Block Assy
368
Ice Detector Light
369
Installation of Ice-Detector Light
369
Removal of Ice-Detector Light
369
Replacement of De-Ice Boots
369
Control Surface Static Dischargers
371
Description
371
Resistance Check
371
Instruments and Instrument Systems
372
Instrument Panel
373
Description
375
Flight Instrument Panel
375
Instruments
375
Pitot and Static Systems
375
Shock-Mounts
375
Blowing out Lines
376
Pitot System Inspection and Leakage
376
Static Pressure System Inspection and Leakage Test
376
Pitot-Static Systems
377
Alternate Static Air System
378
Encoding Altimeter Installation
379
Removal and Installation of Components
380
Troubleshooting - Pitot-Static System
380
True Airspeed Indicator
380
Static System Test Equipment
381
Troubleshooting - Altimeter
382
Troubleshooting - Pitot Tube Heater
383
Troubleshooting - Vertical Speed Indicator
383
Vacuum System
383
Vacuum System Installation
384
Troubleshooting - Vacuum System
387
Maintenance Practices
388
Removal of Vacuum Pump
388
Troubleshooting - Gyros
388
Troubleshooting - Vacuum Pump
388
Installation of Vacuum Pump
389
Low-Vacuum Warning Light
389
Mounting Pad Inspection
389
Vacuum Relief Valve Adjustment
389
Standby Vacuum System
390
Dampening Screw Adjustment
393
Engine Indicators
393
Manifold Pressure Gage
393
Tachometer
393
Troubleshooting - Fuel Pressure Gage
394
Cylinder Head Temperature Gage
395
Oil Pressure Gage
395
Carburetor Air Temperature Gage
396
Oil Temperature Gage
396
Fuel Quanity Indicating System
397
Removal and Installation of Transmitter
397
Hourmeter
398
Transmitter Adjustment
398
Compass, O.A.T. Gage and Hourmeter Installation
399
Rochester Gage Transmitter
400
Stewart Warner Gage Transmitter Calibration
400
Fuel Quantity Indicating System Operational Test
402
Calibration
404
Magnetic Compass
404
Stall Warning Horn and Transmitter
405
Turn Coordinator
405
Turn-And-Slip Indicator
405
Electric Clock
406
Outside Air Temperature Gage
406
Electrical Systems
407
Electrical Power Supply System
408
Master Switch
408
Split Bus Bar
408
Split Bus Power Relay
408
Switch and Circuit Breaker Installation
409
Troubleshooting the Battery Power System
413
Battery and Electrical Equipment Installation
414
Battery Hydrometer Reading
420
Removal Installation
420
Adding Electrolyte or Water to the Battery
420
Testing the Battery
420
Cleaning the Battery
420
Charging the Battery
421
Battery Box
421
Maintenance of Battery Box
421
Battery Contactor
421
Battery Contactor Closing Circuit
422
Ground Service Receptacle
422
Ground Service Receptacle Installation
423
Alternator
426
Alternator Power System
426
Troubleshooting the Alternator System
426
Engine Not Running
429
Alternator Control Unit
435
Alternator Field Circuit Protection
435
Alternator Voltage Regulator
435
Alternator Installation
436
Over-Voltage Warning System
439
Voltage Regulator/Alternator Control Unit
439
Aircraft Lighting System
443
Landing and Taxi Lights
446
Adjustment of Landing and Taxi Light
447
Anti-Collision Strobe Lights
447
Flashing Beacon
447
Navigation Lights
447
Landing and Taxi Light Installation
448
Navigation and Anti-Collision Strobe Light Installation
449
Flashing Beacon Light Installation
451
Electroluminescent Panel Lighting
454
Instrument Lighting
454
Instrument Post Lighting
454
Overhead Console
454
Control Wheel Map Light
455
Dome Light
455
Map Light
455
Transistorized Light Dimming
455
Overhead Console, Dome Light and Courtesy Light Installation
456
Instrument Panel Glareshield Lighting Installation
458
Transistorized Light Dimming/Electroluminescent Inverter Installation
459
Control Wheel Map Light Installation
460
Cigar Lighter
462
Pedestal Lighting
462
Pitot and Stall Wrning Heaters
462
Removal Installation
462
Stall Warning System
462
Pitot Heat and Stall Warning Installation
465
Cigar Lighter Installation
466
Checkout Interval
467
Description
467
Emergency Locator Transmitter (Thru 18265360)
467
Operation
467
Transmitter Life to 75 Milliwatts Output
467
Antenna
468
Emergency Locator Transmitter Installation
468
Lithium 4 Cell
469
Removal and Installation of Antenna
469
Removal and Installation of Lithium Four Cell Battery-Pack
469
G-Switch Operational Check
470
Trouble Shooting
470
Checkout Interval
471
Description
471
Emergency Locator Transmitter (Beginning with 18265361)
471
Operation
471
Anten
472
Battery Pack
472
Transmitter
472
Removal and Installation of Battery Pack
475
G Switch Operational Check
476
Electrical Load Analysis Chart
477
Structural Repair
480
Equipment and Tools
481
Wing Twist and Stabilizer Angle-Of-Incidence
481
Wing
481
Wing Skin
481
Bonded Leading Edges Repair
482
Wing Stringers/Ribs/Spars
482
Wing Leading Edges
482
Wing Auxiliary Spars
482
Aileron Balancing
483
Wing Flaps
483
Elevators and Rudder
483
Fin and Stabilizer
483
Cracks in Corrugated Aileron Skins
484
Crack in Corrugated Elevator Skins
485
Cracks in Corrugated Flap Skins
485
Bulkheads
486
Repair after Hard Landing
486
Firewall Damage
486
Engine Mount Support Cradle Damage
486
Rivets
487
Replacement of Hi-Shear Rivets
487
Substitution of Rivets
487
Repair of Glassfiber-Constructed Components
487
Wing and Fuselage Support Stands
491
Repair of Glass-Fiber Constructed Components
491
Checking Wing Twist
492
Control Surface Balancing
493
Control Surface Balance Requirements
497
Skin Repair
499
Stringer and Channel Repair
505
Rib Repair
509
Wing Spar Repair
511
Auxiliary Spar Repair
515
Leading Edge Repair
516
Flap Leading Edge Repair
517
Bonded Leading Edge Repair
518
Corrugated Skin Repair
519
Access Hole Installation
520
Firewall Angle Repair
521
Painting of Formed ABS Plasticic Parts
523
Interior Parts
523
Exterior Parts
523
Imron Modified Urethane
524
Enmar Modified Urethane
524
Clean up
525
Facility
525
Pre Priming
526
Priming
526
Pre Painting
526
Repair of Dents
527
Refinishing Engine Mounts
527
Touch-Up
527
Masking for Stripes
527
Wiring Diagrams
528
Circuit Function and Specific Circuit Code Letters
530
Cross Reference Listing of Serial Request Numbers
531
Battery and External Power Systems
532
Alternator System, 60 AMP
535
Starter System
542
Cylinder Head Temperature
544
Fuel Quantity Indicator
545
Carburetor Air Temp
546
Turn and Bank Indicator
549
Encoding Altimeter
550
Blind Encoder
551
Clock
552
Dome and Courtesy Lights
553
Flashing Beacon Light
556
Electro Luminiscent Panel
557
Lighting Instrument and Oxygen
560
Post Lights
563
Map Light, Control Wheel
565
Wing Tip Strobe Lights
566
Landing Lights
567
Heated Pitot Tube and Heated Stall Warning
569
Electric Trim
573
Battery Circuit
576
Alternator System
577
Circuit Breakers
578
Magneto System
584
Cylinder Head Temp and Oil Temperature
592
Fuel Quantity Indicators
593
Digital Clock
596
Dome Light and Courtesy Lights
597
Instrument: Oxygen Lights
601
Heated Pitot Tube: Heated Stall Warning
612
Electric Elevator Trim
614
Vacuum out Warning System
625
Standby Vacuum Pump
626
Fuel Pump
638
Electric Primer
639
Instrument Lights
652
Map Light Control Wheel
655
Landing Light
658
Map Light - Control Wheel
661
Heated Pitot Tube
663
Heated Stall Warning
663
Air Conditioner
664
Prof Anti-Ice System
666
Windshield Anti-Ice System
667
Prof Anti-Icing 3 Blade
668
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